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    Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!

    Page 1 of 37

    S"PPL#$R PPAP Check List

    !%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,

    $S (. (%A

    x 2/2/! Desi0n Record

    x A. Hard copy of engineering print or CAD/CAM math data is provided?

    x B. Print indicates approved reease n!m"er and reease date?

    x C. Print is 1##$ "aooned and se%!entia n!m"ered for dimensions& notes and specifications?

    x

    x

    x

    Comments'

    $S (. (%A

    x 2/2/2 Authori1ed $n0ineerin0 Chan0e Documents

    x A. Are there any changes a!thori(ed that are not yet capt!red "y the c!rrent print?

    Comments' C!stomer specific doc!ments )i "e inc!ded as appica"e.

    $S (. (%A

    x 2/2/3 Customer $n0ineerin0 Approval

    x A. Are C* or C!stomer +ngineering Approvas ,e%!ired? +C, - +ngineering Change ,e%!est& *,+A& orever ,e%& etc.

    x B. Are Approved C!stomer specific doc!ments inc!ded?

    $S (. (%A

    x 2/2/ Desi0n Failure ode 4 $++ects Anal*sis 'DF$A,

    x A. f design responsi"e& is a Design ai!re Mode 0 +ffects Anaysis DM+A2 present and in the atest AA format?

    x B. s he DM+A 4P-56-DA5+ )ith a c!rrent revision?

    x C. Are *+ 8-9 and 6CC :-1# identified as ;ey Characteristic? f none& is there evidence of redesign to red!ce *+ or 6CC?

    x D. s the doc!ment in

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    Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!

    Page of 37

    S"PPL#$R PPAP Check List

    !%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,

    Supplier (ame 4 Location: P4L Development and anu+acturin0

    Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!

    $S (. (%A

    x 2/2/9 Process Failure ode 4 $++ects Anal*sis 'PF$A,/

    x A. s a Process ai!re Mode 0 +ffects Anaysis PM+A2 present and in the atest AA format?

    x B. s PM+A !p-to-date )ith a c!rrent revision?x C. Are *+ 8-9 )ith and 6CC :-1# identified as PHC? f none& is there evidence of actions to red!ce 6CC?

    x D. Are *ev and 1# identified as CC?

    x +. s in agreement )ith PD& Contro Pan and Es/*6PEs? ;ey characteristics m!st "e isted at specific operation/se%!ence.

    x . Are *+ ,atings Appropriate per the AA g!ideines?

    x . Are D+5 ,atings Appropriate per the AA g!ideines?

    x H. s the doc!ment in

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    Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!

    Page 3 of 37

    S"PPL#$R PPAP Check List

    !%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,

    Supplier (ame 4 Location: P4L Development and anu+acturin0

    Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!

    $S (. (%A

    x 2/2/& Dimensional Results

    x A. aria"e meas!rements for every eGcept reference2 dimensions on part print are to recorded?

    x B. Dimensiona res!ts re%!ired for every !ni%!e man!fact!ring process?x

    x

    x +. s tracing inc!ded for 6ptica Comparator re%!ired for inspection?

    x . f meas!red "y CMM& reports inc!ded?

    x . ,es!ts indicate that dimensiona verifications re%!ired "y print and contro pan have "een competed and res!ts indicate compiance?Comments'

    $S (. (%A

    x 2/2/! aterial%Per+ormance ;est Results

    x A. s the AA Materia and Performance 5est ,es!ts form are !sed?

    x B. Are records of each specified test inc!ded?

    x C. Part print information to "e recorded on Materia/Performance ,eports? nc!ding engr. >eve& date& p/n& etc.x D. Any a!thori(ed engineering change doc!ments not yet incorporated into the design record& "!t present in the part?

    x +. =!m"er& date and change eve of specification to )hich part )as tested?

    x . Date on )hich testing too< pace?

    x . Kty. tested if not stated )ithin specification?

    x H. Act!a res!ts?

    x . Materia s!ppierEs name re%Ed2 and code if appica"e2?

    x F. ord *pecific' s the DP0, inc!ded?

    Comments'

    $S (. (%A

    x 2/2/!! #nitial Process Studies

    x

    x B. *!ppier sha o"tain conc!rrence from the c!stomer on )hich indeG is to "e !sed? 4se Pp; 1.@7 Pp;2

    x C. age ,0, is to "e performed in order to !nderstand ho) meas!rement error impacts the st!dy meas!rements?

    x D. nitia st!dies )i "e provided in accordance )ith the mportant Characteristics *!mmary sheet or +ngineering designed dra)ing?

    x +. nitia process st!dies are s!mmari(ed )ith capa"iity or performance indices?

    x

    x . s the P a!e I8$& if not has the st!dy "een eva!ated for improvements?

    x H. ,a) data is inc!ded in PPAP?

    x . +ectronic data format to "e s!"mitted either in Minita"& or the ,a) Data provided in an +Gce ie.

    x

    Comments'

    $S (. (%A

    x 2/2/!2

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    Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!

    Page : of 37

    S"PPL#$R PPAP Check List

    !%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,

    Supplier (ame 4 Location: P4L Development and anu+acturin0

    Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!

    $S (. (%A

    x 2/2/!3 Appearance Approval Report

    x A. or parts having an appearance re%!irement on design record& a AA, m!st "e competed for each part or series of parts?

    x

    x C. AA, )/disposition and a!thori(ed c!stomer signat!re to accompany P* at time of s!"mission?

    x D. AA form C-1##.AA,2 to "e !sed for s!"mission?

    Comments'

    $S (. (%A

    x 2/2/! Sample Production Parts

    x A. *!ppier provides sampe parts as specified "y the Cooper !sing pant

    x B. nc!de a note in the PPAP pac

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    Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!

    Page 8 of 37

    S"PPL#$R PPAP Check List

    !%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,

    Supplier (ame 4 Location: P4L Development and anu+acturin0

    Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!

    $S (. (%A

    x 2/2/! PPAP Su6mission =arrant Status

    x A. *!ppier sha s!"mit the re%!ired AAEs orth +dition P* form?

    x B. s the PPAP ready for s!"mission?x C. Has the )arrant "een signed "y an a!thori(ed s!ppier representative?

    x D. Does the part name eGacty match the print inc!ded in the Design ,ecord?

    x +. Do the part n!m"ers eGacty match the print inc!ded in the Design ,ecord?

    x . s there a !ni%!e c!stomer part n!m"er?

    x . Does Change >eve and Date eGacty match the print inc!ded in the Design ,ecord?

    x H. =ote any Additiona +ngineering changes not inc!ded in the reeased eve?

    x . s s!ppier MD* inc!ded?

    x F. s s!ppier P.6. inc!ded?

    x ;. s the correct s!ppier and site code inc!ded?

    x >. s the correct B!yer and B!yer code inc!ded as avaia"e2?

    x M. s the )eight identified in ;g to : decima paces?

    x =. s the C!stomer and the Division appropriatey identified?

    x 6. s the correct s!"mission eve identified?

    x P. s the prod!ction rate per ho!r inc!ded?

    x K. Does the data to s!pport the Prod!ction ,ate eGist in c!stomer specifics?

    x ,. Has the mod/cavity/processes "een inc!ded?

    *. A fieds have "een competed. =/A has "een inserted if any fied is non-appica"e?

    Comments'

    ACC R$>

    D#SP.S#;#.( '+or Cooper Standard to complete,f the PPAP s!"mission meets a Cooper-*tandard re%!irements& chec

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    +==++,= CHA=+ D6C4M+=5*

    =ot Appica"e

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    C4*56M+, +==++,= APP,6A>

    *++ *4PP>+, PPPAP

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    DM+A

    =65 APP>CAB>+

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    Page 11 of 37

    PR.C$SS FL.= D#A?RA

    PA,5 =4MB+,' 1#313# DA5+' @/1/#1

    PA,5 D+*C,P56=' +C>' L1

    Machined ave& Ba 3 port P,+PA,+D B' Christina ,aynaM+5H6D*

    ,eceiving nspectionof 1#3131 ave

    Correct ave inPac

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    Page 1 of 37

    tem' 1#313# Process ,esponsi"iity P0> D++>6PM+=5

    Mode ears2/Programs2 #13 D*/DF ;ey Date 7/1/#1

    Core 5eam' K!aity& Man!fact!ring& +ngineering

    Process *tep

    *everity

    Cassification

    6cc!rrence

    Detection

    ,P=

    / !nction

    ,e%!irements

    1 / ,+C+= 7 @ 9: =one

    9 R 3 @ @ =one

    9 R 3 @ @ =one

    9 R @ @ =one

    9 R 3 @ @ =one

    9 *4A> 9 19 =one

    9 9 19 =one

    P.;$(;#ALFA#L"R$ .D$ A(D $FF$C;S A(ALS#S

    'PR.C$SS F$A,

    Potentiaai!reMode

    Potentia+ffects2of ai!re

    PotentiaCa!sess2of ai!re

    C!rrentProcessControsPrevention

    C!rrentProcessControsDetection

    ,ecommenAction

    PA,5* 645 6*P+CCA56=

    DC4>5 =P,6C+**=

    *4PP>+, *HPP+DPA,5* 645 6*P+CCA56=

    1*5 P+C+CH+C; A5 *+5-4P

    =P,6C+**CH+C;*

    3 / MACH==,AD4* 6=A>+

    ,AD4* =65MACH=+D 56P,=5

    A** >> =654=C56=P,6P+,>

    ,6= ,AD4* 566>*+5 = 54,==C+=5+,

    +,C6,,+C5 566>*+5 = MACH=+

    A5 *5A,5 4P

    1*5 P+C+APP,6A>&=P,6C+**

    CH+C;*

    ,6= 566> 6-*+5C6MP+=*A56= =P,6,AM

    +,P,6,AM 566>C6MP+=*A56== P,6,AM A5*+5-4P

    1*5 P+