Power IT SF6 SF6 -...

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ABB Power IT SF 6 insulated Compact Switchgear, SafePlus and SF 6 insulated Ring Main Unit, SafeRing 12 / 24 kV

Transcript of Power IT SF6 SF6 -...

ABB

Power ITSF6 insulated Compact Switchgear, SafePlus andSF6 insulated Ring Main Unit, SafeRing

12 / 24 kV

2 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

3SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Content Page

1. Application 4 - 72. Design Philosophy 8 - 93. SafeRing Configurations 10 - 134. SafePlus Modules 14 - 245. Switchgear Design 25 - 376. Accessories 38 - 587. Remote Control 59 - 628. Dimensions 63 - 709. Technical Data 71 - 7710. Environment 78

4 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

1. Applications1.1 SafeRing1.2 Safeplus

Applications SafeRing 1.1

RMU, type SafeRingCCV/CCF

RMU, type SafeRingCCVV/CCFF

RMU, typeSafeRingCCCV/CCCF

RMU, typeSafeRingDeV/DeF

CSS CSSSafeRinginstalled in

Compact Secondary Substations

SAFERING

S a fe Rin g I RM U I EC 2 9 8

A BB Kra ft ASM a d e i n Sk i e n No r wa yWe ig h t / Ge wi c h t : k gT e m p e r a t u re c la s s : - 2 5 C i n n d o o r /i n n e n ra u m

T y p e : S e ri a l n o :IEC 1 2 9IEC 5 6UU wInI m aI t h

k Vk VAk Ak A

k Vk VAk A

UUwInI m a

SAFERING

Sa f e R in g IR M U I EC 2 9 8

ABB K ra f t ASM a d e i n S k i e n No r wa yW e i g h t / Ge w ic h t : k gT e mp e ra tu re c l a s s : - 2 5 C i n n d o o r/ i n n e n ra u m

T y p e : Se r i a l n o :I EC 2 6 5 , 1 2 9I EC 5 6UUwInI maI th

k Vk VAk Ak A

k Vk VAk AUUwInI ma

SAFERING

S a fe Rin g I RM U I EC 2 9 8

A BB Kra ft ASM a d e i n Sk i e n No r wa yWe ig h t / Ge wi c h t : k g

T e m p e ra t u r e c l a s s : - 2 5 C in n d o o r / in n e n r a u m

T y p e : S e ri a l n o :IEC 2 6 5 , 1 2 9IEC 5 6UU wInI m aI t h

k Vk VAk Ak A

k Vk VAk A

UUwInI m a

SAFERING

Sa f e Ri n g IR MU I EC 2 9 8

ABB Kr a f t ASM a d e i n S k i e n No r wa yW e i g h t / Ge w ic h t : k gT e m p e r a t u r e c la s s : - 2 5 C i n n d o o r /i n n e n r a u m

T y p e : Se r i a l n o :I EC 2 6 5 , 1 2 9I EC 5 6UUwInI maI thk Vk VAk Ak A

k Vk VAk AUU wInI m a

5SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

SafeRing

DeF CCF CCC DeV CCV

CCCF CCFF CCCC CCCV CCVV

SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurationssuitable for most switching applications in 12/24 kV distribution networks. It is extendible and combined with the SafePlusconcept, which is ABB's flexible, modular compact switchgear, they represent a complete solution for 12/24 kV secondarydistribution networks. SafeRing and SafePlus have identical user interfaces.

SafeRing is a completely sealed system with a stainless steel tank containing all living parts and switching functions. A sealedsteel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtuallymaintenance-free system.

The SafeRing concept offers a choice of either a switch fuse combination or circuit breaker with relay for protection of thetransformer. As the first ring main unit, SafeRing can be supplied complete with an integral remote control and monitoring unit.

Applications SafeRing 1.1

SafeRing is designed for use in the following applications:- Compact secondary substations- Small industries- Wind power plants- Hotels, shopping centres, office buildings, business centers etc.- Light mining applications, airports, hospitals, tunnels and underground railways

C- Cable SwitchDe- Direct Cable Connection with

Earthing SwitchF- Switch Fuse-DisconnectorV- Vacuum Circuit-Breaker

6 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

SafePlus is designed for use in the following applications:- Compact secondary substations- Small industries- Wind power plants- Hotels, shopping centres, office buildings, business centers etc.- Light mining applications, airports, hospitals, tunnels and underground railways

Applications SafePlus 1.2

V

A

C De D F V

Sl Sv Be M

SafePlus

C - Cable SwitchDe - Direct Cable Connection with earthingD - Direct Cable ConnectionF - Switch-Fuse DisconnectorV - Vacuum Circuit breakerBe - Busbar earthingSl - Busbar Sectionalizer, load break switchSv - Busbar Sectionalizer, vacuum circuit breakerM - Metering Module

7SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Applications SafePlus 1.2

SafePlus compact switchgear consistingof:- 2-ways section with 2 modules of cable switches- air-insulated metering module- 2-ways section with 2 modules of switch fuses

SafePlus compact switchgear in fully modular designconsisting of:- 3 modules of cable switches- 3 modules of vacuum circuit breakers in combination with REF relays

8 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

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Dielectric Simulation

Design Philosophy 2.SafeRing and SafePlus – ABB switchgears for secondarydistribution

Evolution: - more functionality,smaller dimensionsSecondary distribution switchgears have been subject to asignificant development the recent 20 years.

The traditional switching cells are substituted with completeswitchgear systems. Specific functions as grounding, disconnect-ing, cable connections, busbar extension, protection andswitching have become integrated features in compact functionalunits.

Compact switchgear systems catered for customers MV applica-tion needs. ABB has always been a part of this development.

The current ABB SafePlus range satisfies the most complexsystem specifications.

The most unique specialisation is the development of the cablering switchgear. The numerous public distribution substationsrequested a unified switching functionality that evolved into theRing Main Unit concept. ABB SafeRing range is one major contributor to this specialisa-tion.

Two Products – One rangeABB SafeRing is adapted to the needs in the immense utilitydistribution network.ABB SafePlus offers more in terms of flexibility and electricalcapacity.Both switchgears offer the same customer interface.

Customers involvement:The applied functionality in ABB SafeRing and SafePlus is aresult of input from customers all over the world.

Key customers are continuously involved with ABB design staffto ensure optimised switchgear operation. The functionality willalways find its background from customer demands.

Electrical and mechanical capability results from more than 100years of ABB development.

Personnel – safety and serviceSafety is not only a specification and rating issue, but also a reallife experience.Standards and associated testing will disclose weakness at timeof testing. ABB takes this further to be an objective related todurability and repetitive manufacturing quality.

All products are manufactured in accordance with ISO 9001.Thelatest edition of relevant IEC standards will always apply to ourcontinuous test programme.Features for further enhancing personnel safety are available.

“Integrated functionality” is a key objective to reduce the numberof moving components, further reducing the risk of any mechani-cal defect.

9SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

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SafeRing and SafePlusTest Reports12 / 24 kV

ABB

Design Philosophy 2.

We are responsible for the environmentThe location for manufacturing SafeRing and SafePlus is Norway.Norway’s green policy contributes to focus on environmentalfactors in manufacturing as well as over the switchgears life span.

All products are manufactured in accordance with our ISO 14001certification.Recycling is confirmed at a 97% level.To simplify this process we will continuously along with our part-ners develop routines for handling at end of life.Plastic parts are individually marked to simplify the recyclingprocess.

Solutions for elimination of gas emission in the rare event of a faultcan be supplied.

Modern - development and manufacturingNumerical simulations together with long experience will ensurecompact and robust design.

Dielectric simulations will ensure that compactness will not influ-ence the dielectrical capability.

The combination of design techniques, experience and the mostmodern production technologyguaranteestate of the art productsand durability.

Complete solutions – one supplierComplex applications involving remote control and monitoring cannow be supplied from one supplier.

This makes large scale implementation feasible, and will simplifyengineering and procurement.

The control and monitoring unit available for SafeRing is locatedbehind the front cover. This option is also readily available forretrofit, while such demands normally evolve after the switchgear isin service.

Industrial ITSafeRing and SafePlus are certified products according to "level 0:Information" in the Industrial IT architecture concept of ABB.

Industrial IT describes the ABB group commitment to bridging thegap between industrial assets and the information technology (IT)needed to make them work seamlessly together in real time.

Industrial IT "level 0: Information" certified products must have allrelevant product documentation - including the operation manual,instructions for installation and maintenance, electrical andmechanical drawings, test reports and order information availablein electronic format for access via software products and systemsbased on the ABB Aspect integrator Platform.

Detailed information on IndustrialIT is available athttp://www.abb.com/industrialit

10 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU SafeRing Configurations 3.

3.1 GeneralSafeRing is an extendible (additional equipment) ring main unit for thesecondary distribution network. SafeRing can be supplied in 10 differentconfigurations suitable for most switching applications in 12/24 kVdistribution networks.

When combined with the SafePlus concept, which is ABB’s flexible,modular compact switchgear, they represent a complete solution for 12/24kV secondary distribution networks. SafeRing and SafePlus have identicaluser interfaces.

SafeRing is a completely sealed system with a stainless steel tankcontaining all the live parts and switching functions. A sealed steel tankwith constant atmospheric conditions ensures a high level of reliability aswell as personnel safety and a virtually maintenance-free system.The SafeRing concept offers a choice of either a switch fuse combinationor circuit breaker with relay for protection of the transformer.As the first ring main unit, SafeRing can be supplied complete with anintegral remote control and monitoring unit.

SafeRing is supplied with the following standard equipment:

3. SafeRing Configurations 3.1 General 3.2 Configurations

C- Cable SwitchF- Switch Fuse-DisconnectorDe- Direct Cable Connection with Earthing SwitchV- Vacuum Circuit Breaker

• Manometer for SF6 pressure / denisity monitoring• Integrated control and monitoring unit (ICMU)

• Motor operation• Trip coil open• Trip coil open and close• Latched single spring mechanism for

Ring Cable switch

• Aux. switch for load break switch position2NO + 2NC

• Aux. switch for vacuum circuit breaker position2NO + 2NC

• Aux. switch for disconnected position 2NO + 2NC• Aux. switch for earth switch position 2NO + 2NC• Aux. switch for fuse blown 1NO• Vacuum circuit breaker tripped signal 1NO

• Capacitive voltage indication• Short circuit indicator

• Cable cover with window• Cable cover for double T• Arc proof cable covers complete

• Extra base frame (h=450 mm or 290 mm)• Top entry box• Cable support bars, non-magnetic or adjustable• Ronis interlocking system, EL 11 AP• Current measuring• Prepared for relay test equipment

Additional equipment

• Earthing switches• Operating mechanisms with integral mechanical interlocking• Operating handle• Facilities for padlocks on all switching functions• Bushings for cable connection in front with cable covers• Lifting lugs for easy handling• All 3- and 4-way units are designed for the subsequent fitting of

an integral remote control and monitoring unit

Optional features:• Bushings for connection of external busbar• Bushings for cable testing, incl. earthing device (C and De modules only)• Various cable bushings• Interlocking

Cable compartment front cover interlocked with earthing switchInterlocking of compartment for cable test bushings

• Arc suppressor• Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank)• Signal (1NO) from internal pressure indicator wired to terminals

(only one each SF6 tank)

11SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU SafeRing Configurations 3.2DeF

CCF

Depth: 765 mmWidth: 696 mmHeight: 1336 mm

Depth: 765 mmWidth: 1021 mmHeight: 1336 mm

Depth: 765 mmWidth: 1346 mmHeight: 1336 mm

CCCF

CCFF

Depth: 765 mmWidth: 1346 mmHeight: 1336 mm

12 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

DeV

CCV

Depth: 765 mmWidth: 696 mmHeight: 1336 mm

Depth: 765 mmWidth: 1021 mmHeight: 1336 mm

CCCV

Depth: 765 mmWidth: 1346 mmHeight: 1336 mm

Depth: 765 mmWidth: 1346 mmHeight: 1336 mm

CCVV

SafeRing configurations 3.2

13SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Depth: 765 mmWidth: 1346 mmHeight: 1336 mm

Depth: 765 mmWidth: 1346 mmHeight: 1336 mm

CCC

CCCC

SafeRing configurations 3.2

Technical data

1) Depending on the current rating of the fuse2) Limited by High Voltage fuse3) Other ratings available on request4) Only valid with 400 series bushingsSafeRing is tested according to IEC publications IEC 60265, IEC 60129, IEC 60056, IEC 60420, IEC 60694 and IEC 60298

Rated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24Power frequency withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50Impuls withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125Rated current A 630/630/630/630 see 1) 200/200/200/200Breaking capacities:

active load A 630/630/630/630closed loop A 630/630/630/630off load cable charging A 135/135/135/135off load transformer A 20/20/20earth fault A 200/150/150/150earth fault cable charging A 115/87/87/87short circuit breaking current kA see 2) 21/21/16/16

Making capacity kA 52,5/52,5/40/40 52,5/52,5/40/40 see 2) 12,5/12,5/12,5 52,5/52,5/40/40 52,5/52,5/40/40Short time current 1 sec. kA 3) 5/5/5Short time current 3 sec. kA 21/21/16/16 21/21/16/16 21/21/16/16

C-module F-module V-moduleSwitch Earthing Switch Downstream Vacuum circuit EarthingSafeRingdisconnector switch fuse earthing switch breaker switch

21/21/16/16 4)

14 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

4. SafePlus Modules4.1 General4.2 C- Cable Switch4.3 F- Switch Fuse Disconnector4.4 V- Vacuum Circuit Breaker4.5 Sl- Busbar Sectionallizer, Load Break Switch4.6 Sv- Busbar Sectionallizer, Vacuum Circuit Breaker4.7 D- Direct Cable Connection4.8 De- Direct Cable Connection with Earthing Switch4.9 Be- Busbar Earthing4.10 M- Metering Module (air insulated)

4.1 General SafePlus is a metal enclosed compact switchgear system for up to24 kV distribution applications. The switchgear has a uniqueflexibility due to its extendibility and the possible combination of fullymodular and semi modular configurations. When SafePlus is used in a fully modular configuration withcovered external busbars, SafePlus is a metal clad switchgear.When combined with SafeRing, which is ABBs standard ring mainunit, they represent a complete solution for 12/24 kV distributionnetworks.SafePlus and SafeRing have identical user interfaces.

SafePlus is a completely sealed system with a stainless steel tankcontaining all the live parts and switching functions.

A sealed steel tank with constant atmospheric conditions ensures ahigh level of reliability as well as personnel safety and a virtuallymaintenance-free system. As an option an external busbar can beprovided to obtain full modularity.This external busbar kit has to be mounted to the switchgears onsite. And it is fully insulated and screened to ensure the reliabilityand climatic independence.

The SafePlus system offers a choice of either a switch fusecombination or a circuit breakerwith relay for protection of the transformer.SafePlus accommodates a wide selection ofprotection relays for most applications.SafePlus can also be supplied with or retrofitted with remote controland monitoring equipment

SafePlus (not M module) is supplied withthe following standard equipment:

- Earthing switches (not D module)- Operating mechanisms with integral mechanical interlocking- Operating handle- Facilities for padlocks on all switching functions- Bushings for cable connection in front (not Sl, Sv and Be module)- Cable compartment cover- Manometer for SF6 pressure/ density monitoring- Lifting lugs for easy handling

SafePlus Modules 4.

15SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU C- Cable-Switch 4.2

Standard feature- Three position load break switch and earthing switch- Three position single spring operating mechanism with two separate operating shafts for load break function and earthing function- Switch position indication for load break switch and earthing switch- Cable bushings horizontal in front, 400 series bolted with integrated voltage divider for voltage indication- Cable compartment cover allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters- Busbar, 630A- Earthing bar

Optional features

- Bushings for connection of external busbar- Bushings for cable testing (incl. earthing device testpoints)- Cable bushings

400 series plug-in (In = 400 A)600 series bolted400 series bolted combisensor with integrated voltagedivider for voltage indication and integrated sensors forcurrent and voltage monitoring

- InterlockingCable compartment front cover interlocked with earthingswitchInterlocking of compartment for cable test bushings

- Arc suppressor- Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank)- Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Breaking capacities:

active load A 630 630 630 630closed loop A 630 630 630 630off load cable charging A 135 135 135 135earth fault A 200 150 150 150earth fault cable chargning A 115 87 87 87

Making capacity kA 62,5 52,5 52,5 52,5Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Making capacity kA 62,5 52,5 52,5 52,5Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21Number of mechanical operations 1000 CO manual

Earthing-Switch

Optional features also available as retrofit- External busbar- Latched single spring mechanism- Motor operation for load break switch- Low voltage compartment / top entry box- Auxiliary switches Load break switch position 2NO+2NC Earthing switch position 2NO+2NC- Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1

- Short circuit indicators Horstmann Alpha/E Horstmann Alpha/M Horstmann Gamma- Short circuit and earth fault indicator Horstmann Delta/E- Ronis key interlock- External current sensors (CT) for monitoring- Cable compartment cover

- with window- with extra depth (double T, surge arrestors)- arc proof (if existing module have interlocked cable

compartment- Arc proof cable and interlocked compartment cover- Cable support bars, non-magnetic or adjustable- Earthing bar for surge arrestor type Raychem RDA

Technical data

Depth: 765 mmWidth: 325 mmHeight: 1336 mm

Number of mechanical operations 1000 CO manual

16 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Standard features- Fuse/transformer rating:

12 kV, max 125 A CEF fuses24 kV, max 63 A CEF fuses

- Integrated load break switch and upstream earthing switch (3-pos.) mechanically linked with downstream earthing switch- Switch positioning indication for load break switch and earthing switch- Three positioning double spring mechanism with two separate operating shafts for loadbreak function and earthing function- Fuse canisters for DIN type fuse. Only accessible when earthing switch is closed- Fuse tripping arrangement- Optical fuse trip indication- Cable bushings horizontal in front, 200 series plug in with integrated voltage devider for voltage indication- Cable compartment allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters- Busbars, 630 A- Earthing bar

Optional features- Bushings for connection of external busbar- Cable bushings: 400 series bolted 400 series plug-in

600 series bolted

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 200 200 200 200Breaking capacities:off load transformer A 20 20 20 20Making capacity kA 1) 1) 1) 1)Number of mechanical operations 1000 CO manual

2)Rated voltage kV 12 15 7,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Making capacity kA 12,5 12,5 12,5 12,5Short time current 1 sec kA 5 5 5 5Number of mechanical operations 1000 CO manual

Optional features also available as retrofit- External busbars- Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1- Trip coil open- Trip coil open and close- Motor operation for load break switch- Low voltage compartment/ Top entry box- Cable compartment cover

- with window- with extra depth (double T)- arc proof (if existing module has interlocked cable

compartment) - Cable support bars, non-magnetic or adjustable- Earthing bar for surge arrestor type Raychem RDA -Auxiliary switches :- Load break switch position 2NO+2NC- Earthing switch position 2NO+2NC- Fuse Blown 1 NO- Ronis key interlock on earthing switch

Technical data

Earthing switch downstream

F- Switch Fuse Disconnector 4.3

Depth: 765 mmWidth: 325 mmHeight: 1336 mm

1) Limited by the high voltage fuselinks

- Interlocking

400 series bolted combisensor with integrated voltage devider for voltage indication integrated sensors for current and voltage

monitoring

Cable compartment front cover interlocked with earthing switch - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

17SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 200/630Breaking capacities:Short circuit breaking current kA 21 21 21 21Making capacity kA 52,5 52,5 40 40Short time current 3 sec kA 21 21 16 16Number of mechanical operations 2000 CO manual

Earthing SwitchRated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Making capacity kA 52,5 52,5 40 40Short time current 3 sec. kA 21 21 16 16Number of mechanical operations 1000 CO manual

Technical data

Standard features - 200 A VCB for transformer protection or

630 A VCB for feeder protection- Two positioning double spring mechanism for VCB- Three positioning Isolator/Earthing switch downstream VCB- Three positioning single spring mechanism Isolator/Earthing switch- Interlocking between VCB and Isolator/Earthing switch- Switch positioning indication for VCB and Isolator/earthing switch- Self powered electronic protection relay with ring core CTs on cables (only standard on 200 A)- Trip coil (for relay tripping)- Cable bushings horizontally in front:

200 series plug in (200 A VCB) with integrated voltagesensor for voltage indication400 series bolted (630 A VCB) with integrated voltagedevider for voltage indicatior

- Cable compartment cover allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters

- Busbars, 630 A- Earthing bar

Optional features - Bushings for connection of external busbar - Cable bushings

400 series plug-in600 series bolted400 series bolted combisensor with integrated screen forvoltage indication and integrated sensor for current andvoltage monitoring

- InterlockingCable compartment front cover interlocked with

earthing switch - Arc suppressor (only for 630 A version) - Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

Optional features also available as retrofit- External busbars- Trip coil open- Trip coil open and close- Motor operation for VCB- Low voltage compartment / Top entry box- Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED)- Short circuit indicators (only 630 A VCB)

- Horstmann Alpha/E- Horstmann Alpha/M- Horstmann Gamma

- Short circuit and earth fault indicator (only 630 A VCB)- Horstmann Delta/E

- Cable compartment cover- with window- with extra depth (double T, surge arrestors)- arc proof (if existing module have interlocked cable

compartment)

- Auxiliary switches- Vacuum circuit breaker position 2NO+2NC- Disconnector position 2NO+2NC- Earthing switch position 2NO+2NC- Vacuum circuit breaker tripped signal 1NO

- Cable support bars, non-magnetic or adjustable- Ronis key interlock on disconnector earthing switch- Advanced relays type SPAJ, REF and others.

V- Vacuum Circuit Breaker 4.4

Depth: 765 mmWidth: 325 mmHeight: 1336 mm

18 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Breaking capacities:

active load A 630 630 630 630closed loop A 630 630 630 630off load cable charging A 135 135 135 135earth fault A 200 150 150 150earth fault cable chargning A 115 87 87 87

Making capacity kA 62,5 52,5 52,5 52,5Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21Number of mechanical operations 1000 CO manual

Earthing SwitchRated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Making capacity kA 62,5 52,5 52,5 52,5Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21Number of mechanical operations 1000 CO manual

Technical data

Standard features- Three positioning load break switch and earthing switch- Three positioning single spring operating mechanism with two separate operating shafts for loadbreak function and earthing function- Switch position indication for load break switch and earthing switch

- Busbars, 630 A

Optional features-Bushings for connection of external busbars- Signal (1 NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

Optional features also available as retrofit- External busbars- Latched single spring mechanism- Motor operation for load break switch- Low voltage compartment/Top entry box- Auxiliary switches

- Load break switch position 2NO+2NC- Earthing switch position 2NO+2NC

- Ronis key interlock

Busriser is needed whenSl module is on right handside of SF6 tank

Sl - Busbar Sectionalizer 4.5

Depth: 765 mmWidth: 325 mmHeight: 1336 mm

Depth: 765 mmWidth: 650 mmHeight: 1336 mm

19SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630Breaking capacity:

Short circuit breaking curent kA 21 21 16 16Making capacity kA 52,5 52,5 40 40Short time current 3 sec kA 21 21 16 16Number of mechanical operations 2000 CO manual

Earthing SwitchRated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Making capacity kA 52,5 52,5 40 40Short time current 3 sec. kA 21 21 16 16Number of mechanical operations 1000 CO manual

Technical data

Standard features

- 630 A VCB- Two position double spring mechanism for VCB- Three positioning Isolator/Earthing switch- Three positioning single spring mechanism Isolator/Earthing switch- Switch positioning indication for VCB and Isolator/earthing switch- Interlocking between VCB and Isolator/Earthing switch- Busbars, 630 A

Optional features- Bushings for connection of external busbar- Signal (1 NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

Optional features also available as retrofit- External busbars- Protection relay (metering module is required)- Trip coil for relay trip- Additional trip coil- Motor operation for VCB- Low voltage compartment / Top entry box- Auxiliary switches

- VCB position 2NO+2NC- Disconnector position 2NO+2NC- Earthing switch position 2NO+2NC

- Ronis key interlock on disconnector earthing switch

Depth: 765 mmWidth: 650 mmHeight: 1336 mm

Sv - Busbar Sectionalizer 4.6

Sv is alwaystogether withbusrise module(Br)

20 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Standard features- Cable bushings horizontally in front, 400 series bolted with integrated voltage sensor for voltage indication.- Cable compartment cover allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters- Busbars,630 A- Earthing bar

Optional features- Bushings for connection of external busbars- Cable bushings:

400 series plug-in (In = 400 A)600 series bolted400 series bolted combisensor with integrated screen forvoltage indication and integrated sensor for current andvoltage monitoring

- Arc suppressor- Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank)- Signal (1NO) from internal pressure indicator wired to terminals

Optional features also available as retrofit- External busbars- Low voltage compartment / top entry box

- Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1

- Short circuit indicatorsHorstmann Alpha/EHorstmann Alpha/MHorstmann Gamma

- Earth fault indicatorHorstmann Delta/E

- External current sensors (CT) for monitoring- Cable compartment cover

- with window - with extra depth (double T, surge arrestors) - arc proof (if existing module have interlocked cable

compartment- Cable support bars, non-magnetic or adjustable- Earth bar for surge arrestor type Raychem RDA

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21

Technical data

Depth: 765 mmWidth: 325 mmHeight: 1336 mm

D - Direct Cable Connection 4.7

21SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Standard features- Earthing switch- Two positioning single spring mechanism- Switch position indication- Cable bushings horizontal in front, 400 series bolted with integrated voltage sensor for voltage indication.- Cable compartment cover allowing surge arrestor type Raychem RDA and doble cable connection with ABB Kabeldon cable adapters- Busbars, 630 A- Earthing bar

Optional features - Bushings for connection of external busbars

- Bushings for cable testing, incl. earthing device- Cable bushings:

400 series plug-in (In = 400 A)600 series bolted400 series bolted with integrated screen for voltage indication andintegrated sensors for current and voltage monitoring

- InterlockingCable compartment front cover interlocking with earthing switchInterlocking of compartment for cable test bushings

- Arc suppressor- Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank)- Signal (1NO) from internal pressure indicator wired to terminals

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Making capacity kA 62,5 52,5 52,5 52,5Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21Number of mechanical operations 1000 Co manual

Technical data

Optional features also available as retrofit- External busbars- Low voltage compartment / Top entry box

- Capasitive Voltage Indicator - HR-module (Voltage Detecting System, VDS,

acc. to IEC 612-43-5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1

- Short circuit indicators- Horstmann Alpha/E- Horstmann Alpha/M- Horstmann Gamma

- Earth fault indicator- Horstmann Delta/E

- External current sensors (CT) for monitoring - Cable compartment cover

- with window - with extra depth (double T, surge arrestors) - arc proof (if existing module have interlocked cable compartment)

- Cable support bars, non-magnetic or adjustable- Earth bar for surge arrestor type Raychem RDA- Auxiliary switches

Earthing switch position 2NO+2NC- Ronis key interlock

Depth: 765 mmWidth: 325 mmHeight: 1336 mm

De - Direct Cable Connection 4.8 with Earthing Switch

22 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Standard features- Earthing switch- Two position single spring mechanism- Switch position indication for earthing switch- Busbars, 630 A- Earthing bar

Optional features- Bushings for connection of external busbars- Signal (1NO) from internal pressure indicator wired to terminals

Optional features also available as retrofit - External busbars - Low voltage compartment / Top entry box - Auxiliary switches

Earthing switch position 2NO+2NC - Ronis key interlock

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Making capacity kA 62,5 52,5 52,5 52,5Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21Number of operations 1000 CO manual

Technical data

Depth: 765 mmWidth: 325 mmHeight: 1336 mm

Be - Busbar Earthing 4.9

23SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Rated voltage kV 12 15 17,5 24Power frequency withstand voltage kV 28 38 38 50Impulse withstand voltage kV 95 95 95 125Rated current A 630 630 630 630Making capacity kA 62,5 52,5 52,5 52,5Short time current 1 sec kA 25 - - -Short time current 3 sec. kA 21 21 21 21

Technical data

A

V

Depth: 765 mmWidth: 696 mmHeight: 1806 mm

M - Metering Module 4.10

The M-module is a factory assembled type tested air insulated metering cubiclewith conventional CTs and VTs. The M-module is designed for CTs and VTswith dimensions according to DIN 42600 Narrow type

Standard features- 2 or 3 pcs (has to be specified) DIN 42600 Narrow type current

transformers with ribs.- 3 pcs DIN 42600 Narrow type single pole voltage transformers.- 3 pcs 400 series bushings with connections and external

busbars for SafePlus modules on left hand side.- 3 pcs 400 series bushings with connections and external

busbars for SafePlus modules on right hand side.- 3 pcs 400 series bushings only required if the M-module is left hand side or right hand side end module.- Internal layout with CTs and VTs on left hand side or right hand

side dependent of power direction (has to be specified).- Padlock interlocking to prevent access to live parts.

Voltage transformers- Single pole insulated with measuring and earth fault windings.- Primary voltage and frequency (50 or 60 Hz) has to be specified.- Secondary windings - / 110:√3 / 110:3 Volt or -- / 100:√3 / 100:3 Volt.

has to be specified.- Note: VTs can also be delivered without open Delta Earth fault windings- Burden / class has to be specified.

Current transformers- Single-core or double-core design.- Secondary side reconnectable possible.- Primary current max. 600 Amp., has to be specified.- Secondary current 5 Amp or 1 Amp. has to be specified.

Front view

Side view

24 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Low voltage compartment- Terminals for voltage transformers secondary connection.- 3-pole MCB for measuring voltage.- 1-pole MCB for earth fault voltage.- Damping resistor for voltage transformers open delta earth fault windings, to avoid ferro resonance.- Separate terminals for current tranformers secondary windings.- Space for electronic kWh-meter.

Optional features- Primary fuses for voltage transformers.- Voltmeter with selector switch, 6 positions +0.- A-meter with selector switch, 3 positions +0.- Additional meters.- Ronis key interlocking to prevent access to living parts.- Cable bottom entry for outgoing cable.- Metering module delivered for voltage measuring only.- Metering module delivered without low voltage equipment and wiring.- Metering module delivered without VTs and CTs, with connections

only.

M - Metering Module 4.10

Front view with cable bottom entry

25SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

5. Switchgear Design5.1 Outer Assembly5.2 Cable Switch Module5.3 Circuit Breaker Module5.4 Fuse Switch Module5.5 Cable Bushings5.6 Arc Suppressor5.7 Completely Sealed System5.8 Cable Test Bushings5.9 Mechanisms and Interlocks5.10 External Busbars

Switchgear Design 5.

26 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Outer Assembly 5.1

Covers

Upper and lower front cover have a thickness of 3 millimeteraluminium which is covered with a polycarbonate foil. These foilscontain the mimic diagram of the main circuit with the positionindicators for the switching devices. Background colour for thesefoils are RAL 7012. The upper front cover is removable. Thelower front cover can be opened.

There are four different cable compartment covers; standard, withinspection window, arc proof and finally one with extra depth forparallel cables.These covers are manufactured from 1.25 millimeter aluzink (notthe arc proof cover) and are powder painted with colour RAL7035.All cable compartment covers are removable. Each module has aseparate cable compartment that is divided from the others bymeans of partition walls. Also these partition walls can easily beremoved, allowing a comfortable access for connection ofcables.

A vertical partition wall is fitted to divide the cable compartment(s)from the rear side of the switchgear / ring main unit.In case of an arc fault inside the SF6 tank, followed by anopening of the pressure relief in the bottom of the tank, thispartition wall will prevent the hot gases blowing out from thepressure relief to enter the cable compartments.

Side covers are made of 2 millimeter hot rolled steel and powderpainted with colour RAL 7035.

17

12

34

11

5 6 7 8 9 10

12

13

15

14

16

Upper front cover1. Manometer2. Nameplate3. Short circuit indicator4. Capacitive voltage indication5. Load break switch position6. Earthing switch position7. Push buttons close/open operation8. Charged spring indicator9. Self powered protection relay10. Circuit breaker position

Lower front cover11. Fuse blown indicator12. Disconnector position13. Earthing switch position14. Capacitive voltage indication

Cable compartment cover15. Cable compartment cover standard16. Cable compartment cover with inspection window17. Support bar (removable)

Side cover18. Lifting lug3-ways SafePlus configuration consisting of Cable

switch, Fuse switch and Vacuum circuit breaker

18

27SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

The cable switch (C-Module) is a three positioningswitch-disconnector and earthing switch usingSF6 gas as an arc quenching medium.

The switch positioning are close – open – earthed. In theopen position the switch satisfies the disconnectorrequirements.

Cable Switch Module 5.2

C-module equipped with arc suppressor (optionalequipment) and cable test bushings(optional equipment).

28 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

The vacuum circuit breaker (V-Module) uses vacuum bottles asinterrupters of the current. In series with the circuit breaker main circuit is connected athree-position disconnector earthing switch which is identical tothe cable switch except the switch has no interrupting capacity.

The operation between vacuum circuit breaker anddisconnector/earthing switch is mechanically interlocked.

Vacuum Circuit Breaker Module 5.3

29SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Fuse Switch Module 5.4

The Fuse switch (F-Module) has a three positioningswitch disconnector and earthing switch identical to thecable switch.(C-Module)

By means of the fuse tripping device it operates as aswitch-fuse combination. There is a double earthingswitch which in the earthed position connects earth toboth sides of the fuses simultaneously.

Both earthing switches are operated in one operation.The fuse switch and earthing switch is mechanicallyinterlocked to prevent hazardous access to the fuses.

The lower cover which gives access to the fuses is alsomechanically interlocked with the earthing switch.

3-ways unit consisting of two C-Modules and oneF-Module. Both C-Modules are equipped with arcsuppressor (optional equipment) and cable test bushings(optional equipment)

30 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

The connection of the HV-cable is made by cable bushings.The bushings are made of cast resin with moulded inconductors.In addition, a screen is moulded in to controlthe electrical field and is also used as the main capacitorsupplying the voltage indicators.

ABB has produced bushings for SF6 switchgears since 1985.

A very high number of units have been installed worldwide ondistribution networks, power stations and industrial complexes.

Used together with full-screened connectors an ideal solutionfor areas with a history of humidity or condensation problems isachieved.The bushings are designed according to DIN 47636.

There are 5 different cable bushings:- 200 series with plug-in contact (In=200A)- 400 series with M16 bolted contact (In=630A)- 400 series with M16 bolted contact and integrated voltage and current sensors (In=630A)- 400 series with plug-in contact (In=400A)- 600 series with M16 bolted contact (In=630A)

For more details, please see chapter 6.8

Cable Bushings 5.5

400 series bushing with terminal for capacitivevoltage indication

31SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

The Arc Suppressor is an optimal quick-make short circuitdevice with a mechanical pressure detector that can beinstalled with each incoming feeder inside the sealed SF6tank of the SafeRing and SafePlus switchgear.

If an arc fault should occur inside the SF6 tank the pressuredetector of the Arc Suppressor will automatically trip theshort circuit device of the incoming feeder(s) withinmilliseconds, thereby transforming the arc fault into a boltedfault.The arc is extinguished without any emission of hot gasesand the bolted short circuit will be interrupted by theupstream circuit breaker.

No links or release mechanisms are installed outside the tank.Corrosion and any enviromental influences are thereforeprevented, giving optimum reliability.

The pressure detector is insensitive to pressure changesdue to variation in atmospheric temperature or pressure aswell as external phenomena such as vibrations or shocks.

The arc suppressor will operate for short-circuit currents inthe range of 1kArms to 21kArms and it will reduce thegenerated arc energy to less than 5% of the arc energyreleased during an arcing time of 1 sec.

A signalling device (1NO) will indicate local or remote thetripping of one or more arc suppressors.

Since the system is self-contained, an internal arc fault willhave no impact on the surroundings. No arc fault tests have tobe repeated in combination with channel release systems ortransformer stations.The costs of the cleaning work which has to be done after aninternal arc fault when the release flap has opened, arereduced to zero.

Arc Suppressor 5.6

32 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

SafeRing/SafePlus are switchgears types using gas SF6(Sulfur hexafluoride) as insulation and quenching medium.The SF6 is contained in a welded stainless steel tank.

The pressure system is defined as a sealed for life system with anoperating life time of 30 years. The leakage rate is less than 0,1% peryear.

In order to guaranty a reliable and tight welding, all welding work is carriedout by computer controlled robots.Electrical and mechanical bushings penetrating the tank are clamped andsealed to the tank by high quality O-rings.

The mechanical bushing has in addition a rotating shaft which connect theshaft of the switch to the corresponding shaft of the mechanism.The rotating shaft is sealed by a double set of gas seals.

All SF6 tanks have to pass a leakage test, before gas filling. Leakage testand gas filling are done inside a vacuum chamber. The first step in theleakage test is to evacuate all air inside both SF6 tank and vacuumchamber simultaneously. Then SF6 tank is filled with Helium.

Due to the characteristics of Helium this test will detect absolutely allpossible leakages. If the SF6 tank passes this test, the Helium has to beevacuated and replaced by SF6.

The SF6 tank has a degree of protection of IP67.This means the SF6 tank can be immersed into water and still maintain allfunctions in a satisfactory way.

Completely Sealed System 5.7

Robot welding

Vacuum chamber for leakage testand SF6 gas filling

33SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Cable Test Bushings 5.8As an option, both C and De modules can be equipped with cable testbushings situated behind the lower front cover.This cover can be interlocked against the earthing switch to avoid access tothe cable test compartment before earthing switch is in closed position.

When these bushings are mounted, cable insulation test can easily be doneaccording to the following procedure:

Principle sketch for testing:

1. Close the earthing switch after having checked thevoltage indicators

2. Open compartment cover

3. Install the injection device onto the access terminals

4. Open the removable earthing bridge

5. Perform cable testing

6. Re-install the earthing bridge

7. Remove the injection device

8. Close compartment cover

9. Open the earthing switch

If the switchgear is not equipped with cable test bushings,cable testing is possible directly at the cable connectors ifthey are designed for this purpose, please follow thesupplier's instruction.

Removable earthing bridge

34 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Padlocking device

Position indicator

All operating mechanisms are situated outside the SF6 tank behindthe front covers with degree of protection of IP2X.

This gives the opportunity of easy access to all operatingmechanisms if retrofit or service should be required. The speed ofoperation of these mechanisms are independent of the operator.

To prevent access to cable compartment before earthing switch is inclosed position, all mechanisms can as an option be supplied withmechanical interlocks which make it impossible to remove the cablecompartment covers. It will then also be impossible to operate earthing switch to openposition before cable compartment cover is mounted properly.

Each mechanism is equipped with a padlocking device. When addinga padlock to this device, the access to operate the mechanism will beimpossible. This device has three holes with diameter 9 millimeter.

All operating mechanisms are equipped with position indicators for allswitches. In order to achive true indication, indicators are directlyconnected to the operating shafts of the switches inside the SF6 tank,please see shafts shown with red colour on next page.

Operating handle has an anti-reflex system which prevents animmediate re-operation of the switch.

All steel parts have been electroplated with zinc and and then olivechromated.

Mechanisms front view.SF6 tank with operating mechanisms

C-module F-module V-module

Mechanisms and Interlocks 5.9

35SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Fuse switch module (F-mechanism)The mechanism (3PAE) has two operating shafts; the upper one for the load breakswitch and the lower one for the earthing switch.The upper one operates two springs; one for closing and one for opening. Bothsprings are charged in one operation. By means of mechanical push buttons it isthen possible to close and open the load break switch.The opening spring is always charged when the load break switch is in closedposition and will then be ready to open the load break switch immediately if one ofthe HV fuses blow.The blown fuse(s) has/have to be replaced before the operator will be able to closethe load break switch again. According to IEC Publ.282-1, all three fuse linksshould be replaced, even if only one or two have operated.

The lower shaft is single spring operated. Both operating shafts operate onecommon shaft which is directly connected to the three position switch (CFE-F)inside the SF6 tank.

Due to the mechanical interlock between the upper and lower operating shaft, it isimpossible to operate the load break switch when earthing switch is in earthedposition or operate the earthing switch when the load break switch is in closedposition. It will also be impossible to get access to the fuse compartment before earthingswitch is in closed position.

Vacuum circuit breaker and Busbar sectionalizer with circuit breaker(V-mechanism)These two modules have two mechanisms; the upper one (2PA) with one operatingshaft is for circuit breaker and the lower (3PKE) one with two operating shafts is fordisconnector and earthing switch.The upper mechanism has two operating springs; one for closing and one foropening.Both springs are charged in one operation. By means of mechanical push buttons itis then possible to close and open the circuit breaker.The opening spring is always charged when the circuit breaker is in closed positionand will then be ready to open immediately if the protection relay gives a tripsignal.

However a quick reclosing is not possible. If the mechanism is equipped with amotor operation a reclosing will take approx. 10 seconds.

The lower mechanism is identical to the one described above for Cable switchmodule.

There is a mechanical interlock between these two mechanisms which preventsoperating of the disconnector and earthing switch when the circuit breaker is inclosed position. When the earthing switch is in closed position it will be impossible to operate thedisconnector, but the circuit breaker can be closed for testing purpose.

Cable switch module and Busbar sectionalizer with load break switch(C-mechanism)The mechanism (3PKE) has two operating shafts; the upper one for the load breakswitch and the lower one for the earthing switch.Both shafts are single spring operated and operate one common shaft which isdirectly connected to the three position switch (CFE-C) inside the SF6 tank. Whenboth load break switch and earthing switch are in open position, the switch satisfiesthe specifications of disconnector.

Due to the mechanical interlock between the upper and lower operating shaft, it isimpossible to operate the load break switch when earthing switch is in earthedposition or operate the earthing switch when the load break switch is in closedposition.

C-mechanism

F-mechanism

V-mechanism

SF6 Air

Mechanisms and Interlocks 5.9

SF6 Air

SF6

Air

36 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU External Busbars 5.10

On the top of all SafeRing and SafePlus switchgears it ispossible as an option to have bushings for connection ofexternal busbars on the leftmost and the rightmost module.

For a SafePlus switchgear consisting of only one module (whichis both leftmost and rightmost in one module), only one set ofbushings on the top is necessary.

When bushings are mounted on the top, you will have thesepossibilities:

1. When adding a dead end receptacle to each of thesebushings, SafeRing/SafePlus will be prepared for futurebusbar extension.

2. With a special designed external busbars kit, it will bepossible to connect two or more sections.

Since a 5-ways switchgear is the maximum size within onecommon SF6 tank, the busbar kit allows a configurationwith more than 5 modules.

The installation of the external busbars has to de done onsite, see separate manual for installationinstructions,NOPOWSP 6006 GB.

SafePlus prepared for future extension on right hand side

SafePlus consisting of two sections connected to each other by means ofexternal busbar kit

SafePlus with external busbars cover

Both dead end receptacles and the external busbar kit arefully screened and insulated with EPDM.This means that these parts are touchproof and protectioncovers are not required.However protection covers are available as an option.

37SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU External Busbars 5.10

SafePlus with a fully modular design

SafePlus switchgear can also be configured fully modular. Thisgives 1250 A busbar rating.

The busbars between the modules and the end adapters usedon the leftmost and rightmost module are identical to the partsused in the previous example. For the three modules in themiddle a special cross adapter is used.

All external busbars have identical lengths except those usedfor extension between a Metering module with a switchgear onthe right hand side.

SafePlus with one incomer (C- module), one Metering module(M-module) and three fused T-offs (F-modues), which areprepared for future extension.

Top view

Top view with busbar cover mounted

38 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

6. Accessories6.1 Base Frame6.2 Low Voltage Compartment6.3 Support Module6.4 Motor Operation, Shunt Trip coil and Auxiliary Switches6.5 Transformer protection

6.5.1 Fuse selection table6.5.2 Fuses

6.6 Relays6.7 Combi Sensor6.8 Cable Termination6.9 Capacitive Voltage Detection / Indication6.10 Short Circuit Indicator6.11 Ronis Key Interlocks

Accessories 6.

39SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Base Frame 6.1When SafeRing or SafePlus are placed directly on a floor,there will be a height of 595 millimeter up to the centre ofthe cable bushings.If cable trench is missing, the height might be too low. It isthen possible to put an additonal base frame between thefloor and the switchgear.

This base frame is available in two different heights; 290and 450 millimeter.

When using the one with 290 millimeter height, it will givethe same height as our previous switchgear type RGCwhen it was mounted on a standard RGC base frame.

Inside the standard cable compartment for the vacuumcircuit breaker it will be enough space for three currenttransformers for protection purposes.

If an earth fault transformer or an extra set of currenttransformers are required, an additonal base frame isnecessary, please see examples on left hand side.

The base frame has openings for cable entrance from thebottom and from both sides. It is delivered as a kit and hasto be assembled on site.Base frame

450 millimeter with earthfault transformer and anextra set of currenttransformers

Base frame290 millimeter withearth fault trans-former

Base frame290 millimeter with anextra set of currenttransformers

Front view

Rear view

Side view

40 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Low Voltage Compartment 6.2

If motor operation, coils, auxiliary switches, self powered protection relayetc. are mounted on a SafeRing or SafePlus module, the terminal blocksand the wiring are located behind the front covers.

However, an additional top entry box can be mounted on the top of allSafeRing and SafePlus switchgears. Since the top entry box is fixed tothe side covers of the SF6 tank, the total width of the switchgear mustbe covered.

The top entry box allows entrance of the customer’s low voltage wiringfrom the rear side, left hand side and right hand side.

Further the top entry box gives the opportunity to install ammeters withposition switches, local/remote switch for motor operation etc.

Additionally all SafePlus switchgears can be supplied with low voltagecompartment.This compartment may be equipped with protection relays, meters,position switches, terminal blocks etc.

The compartment is fixed to the side covers of the SF6 tank and mustcover the total width of the switchgear.However, each module has a separate hinged door but there are nonepartition walls between the modules.

The low voltage compartment has the possibility for cable entry fromboth left or right hand side.

SPAJ 140 C

U

Low voltage compartment with SPAJ140C, protection relay

Top entry box with ammeter and position switch

As seen from the side

Top entry box as seen from above when front/topcover has been removed.

Low voltage compartment with SPAJ140C,protection relay - side view.

41SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Support Module 6.3The support module is a separate cabinet designed for installationat one of the ends of SafePlus switchgear. The purpose is toprovide housing for a standard power supply unit as well as offerfree space for control equipment.

Description power supply unit:- Battery charger- 2x12V batteries- Fuses- MCB- Terminals- Free space XxYmm- Total dimensions support module:- Height 1336mm- Width: 371 mm- Depth: 751 mm

For additional space for remote control equipment a single lowvoltage compartment can be delivered on top of the supportmodule.The mounting plate is HxW = 450x300mm.

Typical equipment:- Remote terminal unit RTU211

- Modem for communication

- Terminals

- Local/Remote switch

Additional engineering must be taken into consideration fordelivery of switchgear with remote control solutions.

RTU

211

42 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Motor Operation 6.4Closing and opening operations of load-break switches and charging of the springs of the mechanisms for the circuit breaker and the switch-fuse combination may be performed with a motor operation.Disconnector in the V-module and all earthing switches do not have this possibility.

All motor devices require DC voltage. If control voltage is either 110 or 220 VAC, a rectifier is integrated in the control unit.

Operating cycle for motor operation is CO - 3 min (i.e. it may be operated with a frequency of up to one close and one open operation everythird minute). Motors and coils can easily be mounted to the mechanisms after delivery (retrofit).

Test voltage for tables below is + 10/ - 15 % for motor operations and closing coils and +10/ -30% for trip coils and opening coils.

The motor and coils can easily be mounted to the mechanisms after delivery (retro-fit).

Characteristics of motor operation for C-module

Rated Power Operation times Peak start Fusevoltage consumption Closing time Opening time current[V] [W] or [VA] [s] [s] [A]

24 90 6 - 9 6 - 9 14 F 6.3 A48 150 4 - 7 4 - 7 13 F 4 A60 90 6 - 9 6 - 9 7 F 4 A110 90 6 - 9 6 - 9 3 F 2 A220 90 6 - 9 6 - 9 1.7 F 1 A

Characteristics of motor operation for F-module

Rated Power Operation times Peak start Fusevoltage consumption Charge/ Opening current

closing time time[V] [W] or [VA] [s] [ms] [A]

24 160 9 - 14 40 - 60 14 F 6.3 A48 200 5 - 9 40 - 60 13 F 4 A60 140 8 - 13 40 - 60 7 F 4 A110 140 8 - 13 40 - 60 3 F 2 A220 140 8 - 13 40 - 60 1.7 F 1 A

Characteristics of motor operation for V-module

Rated Power Operation times Peak start Fusevoltage consumption Charge/ Opening current

closing time time[V] [W] or [VA] [s] [ms] [A]

24 180 10 - 17 40 - 60 14 F 6.3 A48 220 5 - 9 40 - 60 13 F 4 A60 150 9 - 13 40 - 60 7 F 4 A110 170 9 - 13 40 - 60 3 F 2 A220 150 9 - 14 40 - 60 1.7 F 1 A

Characteristics of shunt trip coils, closing coils and opening coils for F- and V-module

Rated Power Operation times Current Fusevoltage consumption Closing Opening

time time[V] [W] or [VA] [ms] [ms] [A]

24 V DC 150 40 - 60 40 - 60 6 F 6.3 A48 V DC 200 40 - 60 40 - 60 4 F 4 A60 V DC 200 40 - 60 40 - 60 3 F 4 A110 V DC 200 40 - 60 40 - 60 2 F 2 A220 V DC 200 40 - 60 40 - 60 1 F 1 A110 V AC 200 40 - 60 40 - 60 2 F 2 A230 V AC 200 40 - 60 40 - 60 1 F 1 A

Characteristics of shunt trip coils, closing coils and opening coils for F- and V-module

Characteristics of motor operation for V-module

Characteristics of motor operation for F-module

43SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Motor Operation 6.4

1 14

510 8 9 4 13

5

14

711

121153

16

17

3

23

2

6

18 19

1. Terminal blocks/control unit motoroperation2. Auxiliary switch S7, load break switch3. Auxiliary switch S10, earthing switch4. Opening coil Y15. Closing coil Y26. Auxiliary switch S9, fuse blown7. Motor operation8. Relay trip coil Y3 / Y5 /Y6*9. Relay trip coil Y4 *10. Auxiliary switch S9, circuit breaker tripped signal11. Auxiliary switch S5, circuit breaker12. Auxiliary switch S6, mechanism latched13. Auxiliary switch S8, spring charged14. Auxiliary switch S14, operating handle, VCB15. Auxiliary switch S15, operating handle, disconnector16. Auxiliary switch S7, disconnector17. Auxiliary switch S13, cable compartment cover18. Auxiliary switch S20, arc suppressor19. Auxiliary switch S19, SF6 gas pressure

* Depending of the type of protection relay, the V module can only bedelivered with one of the relay trip coils.

SafePlus consisting of CFV modules equipped with various auxiliary switches, coilsand motor operation

44 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

SafeRing and SafePlus offer a choice between a switch fuse combinationand circuit breaker in combination with relay for transformer protection.The switch fuse combination offers optimal protection against short-circuits,while the circuit breaker with relay offers better protection against lowovercurrents. Circuit breaker with relay is always recommended for largertransformers.

SafeRing is delivered with a 200 A rated V module. SafePlus V- modulehas two options: 200 or 630 A rating.

Both for SafeRing and SafePlus the relay is a selfpowered relay that utilizethe energy from the CTs under a fault situation, for energizing the trip coil.

The self powered relay can also be used for cable protection and moredetails on the different relays can be found in chapter 6.7.

Transformer protection with selfpowered relay.Recommeded types:

- MPRB 99-1.0-GF- SACE PR521- SEG WIC 1

Important features V-module:- Relay behind cover. It’s not necessary with any additional low voltage boxfor the selfpowered relays used for transformer protection.

Typical for vacuum circuit breaker protection:- Good protection for short circuits- Very good for protection of overcurrents- Small fault currents are detected in an early stage.

Transformer Protection 6.5

45SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Transformer rating (kVA):CEF

7,2 kV 12 kV 17,5 kV 24 kV

– The table is based on using fuses type ABB CEF– Normal operating conditions with no overload– Ambient temperature -25°C + 40°C

100%

Transformer rating (kVA):CEF

7,2 kV 12 kV 17,5 kV 24 kV

– The table is based on using fuses type ABB CEF– Normal operating conditions with 20% overload– Ambient temperature -25°C + 40°C

Fuse table for modules

UN (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600

3 16 25 25 40 40 50 50 80 100 125 160 1603,3 16 25 25 40 40 50 50 63 80 100 125 160

4,15 10 16 25 25 40 40 50 50 63 80 100 125 1605 10 16 25 25 25 40 40 50 50 63 80 100 160 160

5,5 6 16 16 25 25 25 40 50 50 63 80 100 125 1606 6 16 16 25 25 25 40 40 50 50 80 100 125 160 160

6,6 6 16 16 25 25 25 40 40 50 50 63 80 100 125 160

10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 12511 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 12512 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125

13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 10015 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100

17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80

20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 6322 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 6324 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

UN (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600

3 16 25 25 40 40 50 63 80 100 125 1603,3 16 25 25 40 40 50 63 80 80 100 125

4,15 10 16 25 25 40 40 50 63 80 80 100 1255 10 16 25 25 25 40 40 50 63 80 80 125 160

5,5 6 16 16 25 25 25 40 50 50 80 80 100 125 1606 6 16 16 25 25 25 40 40 50 63 80 100 125 160

6,6 6 16 16 25 25 25 40 40 50 63 80 80 100 125

10 6 10 10 16 16 25 25 25 40 40 50 63 80 80 12511 6 6 10 16 16 25 25 25 25 40 50 50 80 80 100 12512 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125

13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 80 80 10015 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100

17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80

20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 6322 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 6324 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

120 %

Fuses selection table 6.5.1

46 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Type Rated Rated e / Dvoltage kV current A mm

CEF 3,6/7,2 6 192/65CEF 3,6/7,2 10 192/65CEF 3,6/7,2 16 192/65CEF 3,6/7,2 25 192/65CEF 3,6/7,2 40 192/65CEF 3,6/7,2 50 192/65CEF 3,6/7,2 63 192/65CEF 3,6/7,2 80 192/87CEF 3,6/7,2 100 192/87CEF 3,6/7,2 125 292/87CEF 3,6/7,2 160 292/87

CEF 12 6 292/65CEF 12 10 292/65CEF 12 16 292/65CEF 12 25 292/65CEF 12 40 292/65CEF 12 50 292/65CEF 12 63 292/65CEF 12 80 292/87CEF 12 100 292/87CEF 12 125 442/87

Fuse link type CEF

CEF 17,5 6 292/65CEF 17,5 10 292/65CEF 17,5 16 292/65CEF 17,5 25 292/65CEF 17,5 40 292/87CEF 17,5 50 292/87CEF 17,5 63 292/87CEF 17,5 80 442/87CEF 17,5 100 442/87

CEF 24 6 442/65CEF 24 10 442/65CEF 24 16 442/65CEF 24 25 442/65CEF 24 40 442/65CEF 24 50 442/87CEF 24 63 442/87

Type Rated Rated e / Dvoltage kV current A mm

Fuses 6.5.2

Fuse holder Fuse Fuse adapter

When fuse switch combination are chosen as transformer protection, the SafeRing andSafePlus are designed and tested for HRC-fuses acc. To IEC Publication 282-1

The dimensions are in accordance to DIN 43625 and the length in the fuse canister is basedon fuse length e = 442 mm. Shorter fuses, (<24kV ) has to be compensated by means of afuse adapter.

Please note: When insertion the fuse link into the canister, the striker-pin must always faceoutwards against the fuse holder. Fuse adapter to be fixed to the fuse link contact partthat face inwards in the fuse canister.

1600 kVA is the maximum size Distribution Transformer that can be fed from a SafeRing /SafePlus fuse switch module. For bigger Transformers, we recommend our vacuum CBmodule with CT’s and protection relay.

The below table shows available CEF fuse links allowing for use in SafeRing / SafePlus. Formore technical data, we refer to our catalogue NOPOWCEF 5964 GB.

In order to find the correct fuse size compared to the transformer rating in kVA , please seethe selection table below.

47SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Relays 6.6

Photo to the left:- SafePlus with 12 modules- Delivered with relays type SPAA 121C on V-modules

SafePlus is delivered with a V-module with 630A vacuum circuitbreaker. This chapter describes the different choices of protectionrelays and feeder terminals that can be used in SafePlus. Theserelays require an additional low voltage compartment.

For transformer protection with max. 200A vacuum circuit breakersee chapter 6.5Standard test procedure is functional test of trip circuit of the relays.All customer settings must be done on site.REF type feeder terminals are configured according to customerspecification for protection functions. Special control requirementson request only.The V-module can also be delivered prepared for protection relays.

This is defined in two types:1. Trip coil and auxiliary contact.2. Cut out in LV-compartment, trip coil, aux contact, wiring anddrawings.This is only for relays that we deliver complete from factory or havereceived necessary documentation on the relay.

Other types of relays on request.

There are three main groups of relays delivered:A) ABB feeder protection relaysB) Selfpowered relaysB) ABB feeder terminals type REF 54x

A) ABB offers a wide range of feeder protection relays.These relays have been sold for a long period and have aexcellent reputation for reliability and secure operation.These relays have either 18-80VDC or 80-265VAC/DC auxiliarysupplies and are connected to conventional CTs and VTs.

B) Selfpowered relays are a favourite for rough conditions andplaces without any possible auxiliary supply.

SafeRing and SafePlus can be delivered with different types tofulfill all relevant needs in a distribution network.

C) ABB feeder terminals, type REF 54x provides cost-effectivesolutions for different protection, monitoring and controlapplications.The terminals enables the use of accurate and reliable currentand voltage sensors as well as conventional CTs and VTs.

48 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Ring core current transformers and earth fault transformer

Relays 6.6

MPRB 99-1.0-GF transformer protectionand cable protection kit (selfpowered) Ring core current ransformer type Ratio

Transformer type CT1 14,4 - 41,4 /CT2 117,4 - 335 /0,3 A

SEG WIC1 transformer protection andcable protection kit (selfpowered Ring core current transformer type Current rangeTransformer type W2 16 - 56 A

W3 32-112 AW4 64 - 224 AW5 128 - 448 A

PR 521 transformer protection and cableprotection kit (selfpowered) Ring core current transformer type Ratio

40 / 1 ATransformer type 80 / 1 A

250 / 1 A

Protection relay standard CT's typical Ring core current transformer type Ratio - burden

GSA 100 / 42 100 / 5 A - 4 VAGSA 100 / 42 200 / 5 A - 4 VAGSA 100 / 42 300 / 5 A - 5 VA

Transformer type : class 10P10 GSA 100 / 42 400 / 5 A - 5 VAGSA 100 / 42 500 / 5 A - 5 VAGSA 100 / 42 600 / 5 A - 5 VA

Earth fault transformer

Earth fault transformer, class 10P10, burden Multi-tap secondary: 50 -0,5 - 15 VA dependent on selcted ratio KOLMA 06A1 (90 mm) 150 /1A or 50 - 750 / 5A

Earth fault transformer, class 10P10, burden Multi-tap secondary: 50 -0,5 - 15 VA dependent on selcted ratio KOLMA 06D1 (180 mm) 150 /1A or 50 - 750 / 5A

(Thermal load capacity:Permanently: 2,5 x highest rated current)

49SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Protection and measurement Relay

Type of faults IEEE device IEC symbol Protection function SPAJ SPAJ SPAA SPAA SPAANo. 140 C 141 C 120 C 121 C 341 C

51 3 l > Non-directional overcurrent, low-set stage X X X50/51/51B 3 l >> Non-directional overcurrent, high-set stage X X X

Short circuits 50/51B 3 l >>> Non-directional overcurrent instanaousstage/blockable X

51 2 I> Two-phase non-directional overcurrent, low-set stage X X50/51 2 I>> Two-phase non-directional overcurrent, high-set stage X X

51N lo > Non-directional earth fault, low-set stage X X51N lo >/SEF Non-directional earth fault, low-set stage sensitive X50N/51N lo >>/lo-o > Non-directional earth fault, high-set stage X X X

Earth fault 67N lo >-->/SEF Directional earth fault, sensitive, In=1A and 5A X X67N lo >-->/SEF Directional earth fault, sensitive, In=0,2A and 1A X67N lo >>--> Directional earth fault, high-set stage X X X59N Uo > Residual overvoltage

(SPAA 341 also high-set/instantanous) X X X

Additional 46 ∆ l > Phase discontinuty Xfunctions 62BF CBFP Circuit breaker failure X X X X X

Type of 31/21 Three-phase / two-phase current X X X X Xmeasurements lo Neutral current X X X X Xcurrent ∆ l Degree of unbalance X

Uo Residual voltage X X X

Relays 6.6ABB SPACOM feeder protection relays

Selfpowered relays

*Other types on request only

Functionality Relay

IEEE device MPRB 99-

Features Description No. WIC1 1.0-GF PR512/P PR 521

Phase overcurrent (multi-characteristic) 50/51 X X X XShort circuit protection 50/51 X X X X

Protection functions Number of overcurrent elements 2 1 2 1Earth fault current 50N/51N X X X (option) X (option)Number of earth fault elements 1 1 2 1

Characteristic Overcurrent element DEFT, INV 1) special curv. DEFT,INV 2) DEFT,INV2)

curves Earth fault current DEFT DEFT DEFT,INV2) DEFT

Fault value memory X up to 48hAdditional funtions Electro-impulse / Relay contact output E E or R E E

Input remote tripping (voltage) 115 VAC/230VAC 230 VACAuxiliary power, voltage (option) 230 VAC 24 VDC 24 VDC

Rated secondary current wide range 0,3AMeasuring circuit special CT special CT 1A 1A

Measuring range, start current l> 14,4 14,4 8A

Climatic withstand Storage temperature (degree C) - 40...+ 85 - 40...+ 85 - 40...+ 90 - 5...+ 90Operating temperature (degree C) - 40...+ 85 - 40...+ 85 - 5...+ 40 -5...+ 40

* other types on request only1)- Definite time overcurrent (DEFT)- Normal inverse time overcurrent (NINV)- Very inverse time overcurrent (VINV)- Extremely inverse time overcurrent (EINV)- Long time inverse time overcurrent (LINV)

1)- Resistance inverse time overcurrent (RINV)- Characteristics of high voltage fuse (HV-FUSE)- Characteristics of full range fuse (FR-FUSE)2)- Definite time overcurrent- Inverse characteristics, please contact us for further information

50 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

ABB feeder terminals type REF 54x

SafePlus can be delivered with two different REF series feeder terminals.

REF SafePlus is a variant of REF541 specially for SafePlus switchgear.REF SafePlus is installed in the door of the low voltage compartment.

REF542plus is with it’s integrated web-interface a leader in the development of feeder terminals. REF 542plus has a separate display unit anddoes not need a build out frame.

Both REF units are configured according customer specification for protection functions. Other configurations by request only.

SafePlus M-VVVCC delivered with REF542plus on V-modules

Typical configurationof V-module:

Primary equipment, standard- 630A vacuum circuit breaker- Disconnector- Earthing switch

Additional equipment- Trip coil(Y4)- HR voltage indication- Combisensors with 400series interface- Low voltage compartment- REF 542plus or REF SafePlus- Motoroperation- Earthfault transformer (sensitive earthfault)

Relays 6.6

51SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMURelays 6.6

Technology summary REF SafePlus and REF542plus: (configurable functions)

Protection:non-directional overcurrent protection, 3 stages- directional overcurrent protection, 3 stages- non-directional earth-fault protection- directional earth-fault protection- residual overvoltage protection- 3-phase thermal overload- 3-phase overvoltage protection- 3-phase undervoltage protection- Under- or overfrequenzy incl. rate of change, 5 stages

Optional functionality- Capacitor bank protection- Capacitor bank control- Power quality

Measurement:- 3-phase current- neutral current- 3-phase voltage- residual voltage- 3-phase power and energy incl cos phi- transient disturbance recorder

REF SafePlus

REF 542plus

Depth: 765 mmWidth: 325 mmHeight: 1806 mm

Depth: 765 mmWidth: 325 mmHeight: 1806 mm

52 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Combi Sensor 6.7

The combi sensor is a 400 series bushing with three sensors integrated. It is installedinstead of the normal bushing. The three sensors are one "ROGOWSKI" coil for currentmeasurement and two capacitive voltage dividers for voltage measurement andindication.

Technical specification, generalInsulation level 24/50/125 kVRated short-time thermal current 25 kA 1 sRated dynamic current (Idyn) 62,5 kA (peak)Rated continuous thermal current 630 ACable length 2,2 m (supplied for the current and voltage sensors)Cable terminal Twin-BNC (TWB 1111K1-NP3G Goldflash)

Technical specification current sensorPrinciple: ROGOWSKI coilRated primary current (Ipr) 80 AAccuracy limit factor 60Rated primary current factor 10Rated secondary voltage (Usr) 0,150 V (0,180 V at 60 Hz)Rated burden ≥ 4 MΩAccuracy Class 5 - using calibration factor Class 3 / 10P60

Technical specification voltage sensorPrinciple Capacitive voltage dividerRated primary voltage (Upr) 20:√3 kVRated secondary voltage (Usr) 2,0:√3 VRated burden ≥ 4 MΩDivision ratio 10 000:1Accuracy class Class 6P

Technical specification voltage indicationPrinciple Capacitive voltage dividerCapacitance C1 10 - 18 pFCapacitance C2 0 - 90 pF

Connection cable with BNC plugOver-voltage protection surge arrestor or additional parallel capacitor

is excluded.

53SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Cable Termination 6.8SafeRing/SafePlus are equipped with cable bushings that complywith DIN47636T1 and T2/EDF HN 525-61 for termination of cables.

The following cable bushings are available:

Bolted type with M16 x 2 metric threads

400 series, In = 630 AStandard on C, V (In=630A)D and De modules

600 series, In = 630 A(used for connection of cables with big cross sections)

Plug-in type

The yellow area indicates the silver coated contact spring.

200 series, In = 200 AStandard on F and V modules (In = 200 A)

400 series, In = 400 A

Bolted type400 series

Bolted type600 series

Plug-in type200 series

Plug-in type400 series

The installation instructions from the manufacturer of cable terminations must be followed. Be sure to lubricate the bushings throughly with thesilicone supplied.

Where cables are not connected, the earthing switch must be locked in closed position or the bushings must be fitted with dead end receptaclesbefore the unit is energized.

54 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Cable Termination 6.8

All bushings are situated in the same height from the floor and are protected by cable compartment cover. The three drawings below showtypical arrangements with cable connectors for single and double cables.

The table below shows the net distance A in millimeter from cable bushing to the inner part of cable compartment cover.

200 series 400 series 400 series 600 seriesplug-in plug-in bolted bolted

Standard 300 261 260 269With window 293 254 253 262Arc proof 277 238 237 246Double cables 495 456 455 464

AA

The following manufacturers of cable terminations arerecommanded:

ABB KabeldonABB Kabel und DrahtEuromold/Elastimoldnkt cables (F&G)RaychemCooper3M

Arc proof cable compartment withdouble set of cables. Cable terminationsfrom nkt. cables (F&G) type CC 24 - 630/ AC 24 - 630

55SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Cable Termination 6.8

Use:Screened separable connector for round or sectorshaped XLPE-insulated 1- or3-core cable with Al or Cu conductors for 12-24 kV.The connectors are supplied in kits for 3-core cables.

Design:Slipover screened separable connector for XLPE-insulated cables. The connection meets therequirements for being touch-proof. Suppliedcomplete with a screw connection.

Screened SlipOver connector

Capacitive test pointSOC 400-1 TP 50-120 400 A Plug-in 5.6SOC 400-2 TP 150-300 400 A Plug-in 6.0SOC 630-1 TP 50-120 630 A Screw M16 5.1SOC 630-2 TP 150-300 630 A Screw M16 5.5

12-36 kV

SOC 630Angled connector

SOC 630 TPCapacitive test point accessories for SOC 400 and SOC630. The angled connector provided with plug whichmakes it possible to measure when connector isenergised.

Designation XLPE/EPR Conductor Rating Bushing WeightØ cross section type kg/item

mm2 mm2

Angled connectorsSOC 250 12.9-25.8 25-95 250 A Plug-in 2.2SOC 400- 1 15.0-26.8 50-120 400 A Plug-in 5.6SOC 400- 2 21.4-34.9 150-300 400 A Plug-in 6.0SOC 630 - 1 15.0-26.8 50-120 630 A Screw M16 5.1SOC 630 - 2 21.4-34.9 150-300 630 A Screw M16 5.5

* 3-core cable completes with part shielding kit, PSST

- No special tools- Prefabricated for safe and fast installation- Minimal cable stripping- Active pressure- Complete kits

56 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Capacitive Voltage Detection/ 6.9 Indication

The voltage indicators VIM 1 and VIM 3 areused with capacitive outlets based on HR-system, to indicate high voltage in a switchgear.VIM 1 and Vim 3 fulfil the test requirement ofIEC 61243-5. The indicators can be delivered intwo versions:VIM 1 for voltage indication in one phase at atime, mobile unit.

Treshold voltage U 70 - 90 VTreshold current I 1,62 - 2,5 microACapacity to coupling system 74 - 88 pFInput impedance of indicator 36 - 43,2 MohmOperating temperature -25 - +55 degrees celsiusEnclosure protection IP 68

Dimensions VIM1, WxHxD (excl. connectors) 43 x 22 x 30 mmDimensions VIM3, WxHxD (excl. connectors) 144 x 28 x 30 mm

Weight VIM 1 40 grWeight VIM 3 110 gr

Tecnical data VIM 1 and VIM 3

VIM 3 for voltage indication in three phases,prepared for permanent mounting in theswitchgear.Special features:No external power supply requiredVoltage indication by red flashing LED's.Fully insulated system (IP 68) with cast resinand safety pin.Function test: e.g. test equipment" MAXTEST - S"

Voltage indicators VIM 1 and VIM 3 for HR-module

Capacative voltage indicatorSafeRing / SafePlus can be supplied with twodifferent types of capacitive voltage indicatorsystems:

1. Voltage Detection System, type HRSafeRing / SafePlus can be delivered with avoltage Detection System, (VDS) acc.to IEC61243-5.Portable voltage indicators, type VIM-1 andVIM-3 can be connected to the couplingsystem interface, see below for details.The VDS solution is designed and tested forreliable operation, in heavily polluted andhumid environments.

2. Voltage Presence Indicating SystemSafeRing/SafePlus are normally delivered witha voltage Presence Indicating System (VPIS)acc. to IEC 61958.

The coupling system has integrated voltageindicators (LEDs). The VPIS solution is therecommended choice for normal indooroperating conditions.

HR module (VDS)

Rated frequency 50 Hz

VIM 1

VIM 3

Coupling systemVDS or VPIS are situated on the front of theswitchgear, one for each functional unit.

The voltage condition for each cable terminalis shown by separable (VDS) or integrated(VPIS) voltage indicators.

Identification of the phases is achieved bylabels on the front of the coupling system /voltage indicator.

Phase balance checkThe coupling systems of both solutions VDSand VPIS have connection points for phasebalance checking.

If the VDS coupling systems have permantentlyconnected indicators (VIM-3), these must beremoved before phase balance checking canbe done.Phase balance checking should be done with arecommended phase comparator, type PCM,for details see below, can be used for phasebalance checking between identical couplingsystems (VDS or VPIS).

Particular care should be taken when phasebalance checking is done between differentcoupling systems.In this case a universal Phase Comparator(VPC acc.to IEC 61243-5) is recommended.

Phase comparators type PCMThe PCM-phase comparator indicates phasebalance /unbalance between two cubicles. Tobe used in capacitive Coupling systems, acc. toIEC 61243-5 and/or IEC 61958.

Special features:No external power supply required.Voltage indication by flashing LED.Fully insulated system (IP 68) with cast resin.Function test 230 V AC or test-equipment"MAXTEST - S"

Technical data:Rated frequency 50 HzLength of test lead 1,4 mOperating temperature -25 -+55 degresscelsiusDimensions, width x height x depth(excl. connectors) 43 x 22 x 20 mmEnclosure protection IP 68Weight 40 gr

VPIS

PCM

57SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Short Circuit Indicator 6.10

The following types can be supplied:

Horstmann ALPHA – short-circuit indicatorThis unit gives an optical signal when short-circuit currents above adjusted trip currentoccur. The unit is equipped with a remote contact switched as a collective signal for phase L1,L2 and L3.The unit is supplied in two versions with automatic (2 or 4 hours) or manual resetting of theindicator.

Trip current: short-circuit adjustable to 600, 800, 1000 A

Remote contact: wiping contact, >= 90msIndication resetting:ALPHA-E: Automatic, remote resetting, manual resetting (with lithium battery)ALPHA-M: Manual resetting

Horstmann GAMMA – short-circuit indicatorThis unit gives an optical signal when short-circuit currents above adjusted trip current occur.The unit is equipped with a remote contact switched as a collective signal for phase L1, L2and L3.The unit shall be connected to 230V AC from LV side of the distribution transformer.The unit has resetting of the indicator when the 230V AC supply is restored after a fault.

Trip current: short-circuit adjustable to 600, 800, 1000 A

Remote contact: wiping contact, >= 90msIndication resetting: Automatic 4 sec after restored 230V AC supply. With 230V AC supply connected the unit can be tested and

manually reset.

Trip current: short-circuit adjustable to 600, 800, 1000 A

earth fault 200 A with separate current transformer

Remote contact wiping contact, >= 90msIndication resettingDELTA-E: Automatic, remote resetting, manual resetting (with lithium battery)DELTA-M: Manual resetting

Hortsmann DELTA - short-circuit and earth fault indicatorThis unit gives an optical signal when short-circuit currents in phase L1 or L3 or earth faultcurrent above adjusted trip current occur. The unit is equipped with a remote contactswitched as a collective signal for phase L1, L3 and earth fault (ES). The unit is supplied intwo versions with automatic or manual resetting of the indicator.

A - A

A A

58 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Ronis Key Interlocks 6.11

As an option all load break switches except the one for switch fuse module, earthingswitches and disconnectors may be equipped with Ronis key interlock type EL11AP.Ronis may be mounted according to the customer’s specification; either to preventclosing or opening of the switch.

Ronis key interlocks can be used as follow: Two switchgears A and B are connected toeach other by cables. The purpose of interlocks is to prevent closing of the earthingswitch unless the load break switch on the other switchgear is locked in open position.

1) One Ronis key interlock will be mounted close to the operating shaft of the loadbreak switch in switchgear A. An identical Ronis key interlock will be mounted close tothe operating shaft of the earthing switch in switchgear B. As long as the load breakswitch in switchgear A is in closed position, it will be impossible to remove or operatethe key in the key interlock.

2) First you have to operate this load break switch in switchgear A to open position.Then it will be possible to operate this key interlock and turn the key which extends thelocking bolt. This will prevent the access to the operating shaft of this load break switch.The next thing to do then is to withdraw the key and insert it into the identical keyinterlock on the earthing switch of switchgear B.

3) When the key is inserted, you will be able to operate the key interlock and turn thekey which will withdraw the extended locking bolt.

Then there will be access to operate this earthing switch to closed position. As long asthis earthing switch is in closed position, the key will be captured and makes it impossi-ble to close the load break switch in switchgear A.

4) If the load break switch in switchgear B and earthing switch in switchgear A areequipped with another identical Ronis key interlock which has a different keycombination than described above, it will be impossible to make an earth connection ofan incoming energized cable from neither switchgear A nor B.

Another example for use of Ronis key interlocks is to prevent access to the distributiontransformer before the primary side of the the transformer is connected to earth. Thiscan be solved by means of two identical Ronis key interlocks; one mounted on theearthing switch for the distribution transformer feeder and the other one on the door infront of the transformer.

A B

A B

A B

A B

1)

2)

3)

4)

59SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Remote Control 7.

The SafeRing and SafePlus can be supplied with remote control and monitoringequipment. The switchgears can be fitted with two different types of ABB remote terminalunits; RTU211 or REC523. The REC523 is required when cable bushing with combisensorfor current and voltage measurements is used.

The RTU211 and REC523 can communicate with control centres of all sizes. Differenttypes of communication media can be delivered, and offers a choice, between the commu-nication protocols ABB RP570, IEC 870-5-101, DNP 3.0 and Modbus RTU/ASCII. Otherprotocols can be developed on request.

The integrated remote control and monitoring unit is supplied for SafeRing in 3- and 4-wayconfiguration.This requires two adjacent function modules of type C, De, D, Be or Sl (e.g. CC or De-C).

The unit can not be supplied in a SafeRing with cable test bushings.

60 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Low-voltage DPI — Direct Process Interface:This is an I/O board in the RTU211 family, which can bedirectly connected to 5A and 230/400 V.This allows for theconnection of a signal from the current transformers in a cablecompartment, or for current/voltage measurements on the low-voltage side.The remote control and monitoring unit can be supplied with2×3 current and 2×4 (including N) voltage inputs. On the basisof these measurements, the built-in processor can calculate anumber of values to give power quality monitoring.

Unit with RTU211 Standard features:

16 DI (digital inputs), 8 DO (digital outputs) and 6 AI (analogue inputs) RS232 interface for connecting external communication media such as radio.

Standard functions:- Remote control of up to 4 switches- Position indicator for main switch (load break switch or circuitbreaker)- Monitoring of short-circuit indicator or earth-fault indicator- Fuse or relay trip indication- Monitoring of SF6 gas pressure- Position indicator for arc-suppressor- Remote control ON/OFF selector

Additional equipment:Modems integrated in the unit: 23WT63 permanent line modem,TD-22 DC dialled modem or DLM100 modem (Distribution LineCarrier) with inductive coupler DLC100Batteries and battery charger: 24 VDC back up supply with batterymonitoring, temperature compensated charging and deepdischarge protectionHeater:Position indicator for earthing switch and disconnector. Thisrequires an extra input board with 16DI.

Remote control and monitoring unitRemote control terminal RTU2111 Auxiliary power 24- 110V DC or 110/220V AC

Charger 2,8A, charge current 0,8ABattery 2x12V (24V), 20 Ah

Communication protocols RP 570/571 Standard

IEC 870-5-101 With protocol converter cardDNP 3.0 With protocol converter cardModbus RTU With protocol converter card

Modem ABB 23WT63, permanent-line V 23 modem for point-to-pointmultidrop or radio up to 1200 Baud

Westermo TD-22, dialled modem CCITT V.22bis, 2400 bit/sCCITT V.22bis, Bell 212A,1,200 bit/sCCITT V.21bis, Bell 103, 300 bit/sCCITT V.23bis, 1,200 /75 bit/s

Power network communication ABB DLM-100

Remote Control 7.

RTU211

61SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Additional equipment:- Protocols in addition to above: ANSI X3.28 HD, LON-bus andSPA-bus and others on request.- Plug-in modem for conventional radios and dial-up, 2- or 4-wire leased or fixed line ITU-T recommendations: V.21, V.22,V.22 bis, V.23, V.32, V.32 bis- Modems integrated in the unit:, TD-22 DC permanent linemodem or dialled modem or DLM100 modem (Distribution LineCarrier) with inductive coupler DLC100.

Unit with REC523 Standard features:

- 15 DI, 9 DO and 9 AI (analogue input for combisensor).- Integrated battery charger for 24 VDC back up supply with battery monitoring, temperature compensated charging and deep discharge protection- Outlet for communication device, 12VDC 7A peak, 1A continuously- Measurement interface: Voltage and current transformers or sensors like- Rogowski coil and resistive/capacitive voltage divider or combi sensor.Maximum number of inputs are 4 with conventional current transformers and 9 with combisensors.

Remote Control 7.

- RS232 interface for connecting external communication media such as GSM or radio.

Standard functions:- Non-directional short circuit and earth fault indication for remote and local reading (directional as option)- Load/fault currents and voltages measurements and registrations for remote reading with time stamps- Remote control of up to 4 switches/breakers- Position indicator for main switch (load break switch or circuit-breaker)- Fuse or relay trip indication- Temperature compensated battery charger and condition monitoring. Deep discharge prevention.- Monitoring of SF6 gas pressure- Position indication for arc suppressor- Remote control ON/OFF selector

62 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

SafePlus with remote control and monitoringSafePlus is delivered with remote control and monitoring mounted in the support module andin the low voltage compartment of each module. The necessary equipment will be engi-neered solutions based on following basic rule.

1. Battery, charger, communications and main RTU will be mounted in the supportmodule.

2. I/O modules will be mounted in the low voltage compartment and connected to themain RTU via flat cable or fiber optics.

The support module is described in chapter 6.3.

Supportmodule

Low voltagecompartment

Remote Control 7.

63SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.

8. Dimensions8.1 Standard Units8.2 Floor and wall fixing including cable entry8.3 Low Voltage Compartment with relay8.4 Top Entry box8.5 External Busbars8.6 Base Frames8.7 Special Cable Compartment covers

64 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.1

595

Metering module,front view left andside view right

56

79

107 107107

107107

107

1336

1021696371

1346

696 802

1806

325 325

1671

65SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.2

Cable trench and wall fixing

14100

Distance between two units which are connected toeach other by means of external busbars

Indicates cable entry

8

81

3-ways unit with cable bushings 400bolted for module 1 and 2 and cablebushings 200 plug-in for module 3

Indicates cable entry

Unit A B

1-way 281 3712-ways 606 6963-ways 931 10214-ways 1256 13465-ways 1581 1671

Floor and wall fixing including cable entry

88

100

37

A

107 107

107

10779

79

40

37

Ø15

138

30

138 138

238

B

475

1336

595

1248

751

A

325325

537475

254500

238 207

251

66 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.3Low voltage compartment with relay

Low voltage compartment with REF SafePlus Low voltage compartment with REF SafePlus

Low voltage compartment with REF 542plus Low voltage compartment with SPAJ 140C

110

7820

1021

1806

280

67SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.4Top entry box

Top entry box with ammeter andposition switch

Top entry box - side view

696

1460

260

68 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.5External busbars

External busbarsPrepared for future extension with deadend receptacles

Bushings for connection of externalbusbarsBusbar cover

1591 1561

1466

1651

315

430 280

69SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.6Base frames

Base frame, height 450 mm Base frame, height 290 mm

1786

1045

885

1626

70 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Dimensions 8.7Special cable compartment covers

Cable compartment cover for parallelcables

Arc proof cable compartment cover

33

56

660

195

71SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Technical Data 9.

9.0 Technical Data9.1 Codes and Standards9.2 SafeRing, Electrical data9.3 SafePlus, Electrical data9.4 SafeRing and SafePlus, General Data9.5 Curves; number of operations9.6 Weight Table

72 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Technical Data 9.1Codes and Standards

SafeRing and SafePlus are manufactured and tested in accordance to latest version of:

IEC 60694 Common specifications for high-voltage switchgear and controlgear standardsIEC 60298 A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and to

and including 72 kV and IEC code herein referredIEC 60129 Alternating current disconnectors (isolators) and earthing switchesIEC 60265 High-voltage switches-Part 1:

Switches for rated voltages above 1kV and less than 52 kVIEC 60056 Circuit breakersIEC 60420 High-voltage alternating current switch-fuse combinationsIEC 60529 Classification of degrees of protection provided by enclosuresIEC 60185 Current transformersIEC 60186 Voltage transformersIEC 60255 Electrical relays

73SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Technical Data 9.2SafeRing - Ring Main Unit, Electrical data

Electrical data and service conditionsNo Rated voltage kV 12 15 17,5 24

1 Power frequency withstand voltage kV 28 38 38 502 Impuls withstand voltage kV 95 95 95 1253 Rated frequency Hz 50/60 50/60 50/60 50/604 Rated current busbars A 630 630 630 6305 Rated current (cable switch) A 630 630 630 6306 Rated current (T-off) A 200 1) 200 1) 200 1) 200 1)

Breaking capacities:7 active load A 630 630 630 6308 closed loop (cable switch) A 630 630 630 6309 off load cable charging (cable switch) A 135 135 135 13510 off load transformer (T-off fuse) A 20 20 20 2011 earth fault (cable swich) A 200 150 150 15012 earth fault cable charging (cable switch) A 115 87 87 8713 short circuit breaking current (T-off circuit breaker) kA 21 21 16 1614 Rated making capacity kA 52,5 2) 52,5 2) 40 2) 40 2)

15 Rated making capacity (downstream fuse module) kA 12,5 12,5 12,5 12,516 Rated short time current 3 sec. kA 21 3) 21 3) 16 3) 16 3)

17 Rated short time current 1 sec. kA 5 5 5 5(downstream fuse module)

Service conditions for indoor equipment according IEC 60694

Ambient temperature 4)

18 Maximum value °C + 40 + 40 + 40 + 4019 Maximum value of 24 hours mean °C + 35 + 35 + 35 + 3520 Minimum value °C - 25 - 25 - 25 - 2521 Altitude for erection above sea level 5) m ...1500 ...1500 ...1500 ...150022 Relative humidity max 95% max 95% max 95% max 95%

1) T-off fuse module: depending on the current rating of the fuse2) T-off fuse module: limited by High Voltage Fuse Links3) Only valid with 400 series bushings4) Derating allows for higher maximum temperature5) For greater altitude, reduced gas pressure is required

74 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Technical Data 9.3

SafePlus - Compact Switchgear, Electrical data

Electrical data and service conditions

No Rated voltage kV 12 15 17,5 24

1 Power frequency withstand voltage kV 28 38 38 502 Impuls withstand voltage kV 95 95 95 1253 Rated frequency Hz 50/60 50/60 50/60 50/604 Rated current busbars A 630 630 630 6305 Rated current external busbars A 1250 1250 1250 12506 Rated current (cable switch) A 630 630 630 6307 Rated current (T-off) A 2001 2001 2001 2001

Breaking capacities:8 active load A 630 630 630 6309 closed loop (cable switch) A 630 630 630 63010 off load cable charging (cable switch) A 135 135 135 13511 off load transformer (T-off fuse) A 20 20 20 2012 earth fault (cable swich) A 200 150 150 15013 earth fault cable charging (cable switch) A 115 87 87 8714 short circuit breaking current (T-off circuit breaker) kA 21 21 16 16

15 Rated making capacity kA 62,52 52,52 52,52 52,52

16 Rated making capacity (circuit breaker) kA 52,5 52,5 40 4017 Rated making capacity (downstream fuse module) kA 12,5 12,5 12,5 12,518 Rated short time current 1 sec. (cable switch) kA 2519 Rated short time current 3 sec. kA 21 21 21 2120 Rated short time current 3 sec. (circuit breaker) kA 21 21 16 1621 Rated short time current 1 sec. (downstream fuse module) kA 5 5 5 5

Service conditions for indoor equipment according IEC 60694

Ambient temperature3

22 Maximum value °C + 40 + 40 + 40 + 4023 Maximum value of 24 hours mean °C + 35 + 35 + 35 + 3524 Minimum value °C - 25 - 25 - 25 - 2525 Altitude for erection above sea level4 m ...1500 ...1500 ...1500 ...150026 Relative humidity max 95% max 95% max 95% max 95%

1) T-off fuse module: depending on the current rating of the fuse2) T-off fuse module: limited by High Voltage Fuse Links3) Derating allows for higher maximum temperature4) For greater altitude, reduced gas pressure is required

75SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Technical Data 9.4

General data, enclosure and dimensions

1 Standard to which Switchgear complies IEC2 Type of Ring Main Unit Metal Enclosed3 Number of phases 34 Whether RMU is type tested Yes5 Pressure test on equipment tank or containers 2.64 bar abs6 Whether facility is provided with pressure relief Yes7 Insulating gas SF68 Nominal operating gas pressure 1.4 bar abs. 20° C9 Gas leakage rate / annum % 0,07510 Expected operating lifetime 30 years11 Whether facilities are provided for gas monitoring Yes, temperature compensated manometer can be delivered12 Material used in tank construction Stainless steel sheet, 3 mm13 Busbars: Cu 400 mm214 Earth bar (external): Cu 120 mm215 Earth bar bolt dimension: M10

Overall dimensions of the fully assembled Ring Main Unit Height Depth Width

16 2-ways unit mm 1336 765 69617 3-ways unit mm 1336 765 102118 4-ways unit mm 1336 765 1346

Compact switchgear: (2,3,4 ways unit as RMU) withadditional height for optional low voltagecompartment(470mm)

19 1-way unit mm 1336 765 37120 5-ways unit mm 1336 765 167121 Distance between units when external extension is used 8 mm

76 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

Fuses, Cable Compartment

1 Standard fuse length mm 442 Shorter fuses with fuse adapter2 Standard dimensions according to DIN 436253 Maximum size 12kV A 1254 Maximum size 24kV A 63

Cable box for heat shrinkable termination:5 Phase to phase clearance mm 1076 Phase to earth clearance mm 54,57 Phase to earth over insulator surface (creepage) mm 120

Type of cable termination adapters Angle(elbow)8 Whether facility is provided for cable testing Yes

Technical Data 9.4

Operations, degree of protection and colours

1 Means of switch operation separate handle2 Means of fuse switch/circuit breaker operation separate handle and push buttons3 Rated operating sequence of Circuit Breaker O –3min-CO-3min-CO4 Total opening time of Circuit Breaker approx. 75ms5 Closing time of Circuit Breaker approx. 40 - 60ms6 Mechanical operations of switch CO 10007 Mechanical operations of earthing switch CO 10008 Mechanical operations of circuit breaker CO 20009 Principle switch / earth switch 3 positioning combined switch / earth switch

Load break switch:10 Rated operations on short circuit current (class E3) 511 Rated operations mainly active load 100

Degree of protection:12 High Voltage live parts, SF6 tank IP 6713 Front cover mechanism IP 2X14 Cable covers IP 3X15 Protection class of fuse compartment IP 67

Colours:16 Front covers RAL 701217 Side and cable covers RAL 7035

77SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Technical Data 9.5/6

Curves, numbers and operations C-Module and V-Module

Weight tableThe units are delivered from the factory ready for installation

Weights table for standard SafeRing

2-ways DV 252 kg 2-ways DF 260 kg3-ways CCV 313 kg 3-ways CCF 320 kg4-ways CCCV 403 kg 4-ways CCCF410 kg4-ways CCVV 411 kg 4-ways CCFF 430 kg3-ways CCC 300 kg4-ways CCCC 390 kg

SafePlus

Standard 1-way 130 kg2-3 and 4-ways as for SafeRing5-ways approx. between 480-600 kgM-metering module approx. 250 kg

The weights are without additional equipment

NHP408235 NHP408234

78 SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU Environment 10.Environmetal Certification

Life expectancy of product

The product is developed in compliance with the requirements denoted by IEC 298. The design incorporates a life span under indoorservice conditions exceeding 30 years (IEC 298 annex GG).The switchgear is gas-tight with an expected diffusion rate of less than 0.1 % per annum. Referring to the reference-pressure of 1.4bar, the switchgear will maintain gas-tightness and a gas-pressure better than 1.3 bar* throughout its designed life span. *) at 20oC.

Recycling capability

Raw Material Weight % of total Re- Environmental effectsweight cycle & recycle/reuse processes– 320kg

Iron 132,80 kg 42,53% Yes Separate, utilise in favour of new source (ore)Stainless steel 83,20 kg 24,93% Yes Separate, utilise in favour of new source (ore)Copper 43,98 kg 14,09% Yes Separate, utilise in favour of new source (ore)Brass 2,30 kg 0,74% Yes Separate, utilise in favour of new source (ore)Aluminium 8,55 kg 2,74% Yes Separate, utilise in favour of new source (ore)Zinc 3,90 kg 1,25% Yes Separate, utilise in favour of new source (ore)Silver 0,075 kg 0,024 Yes Electrolysis, utilise in favour of new source

Thermoplastic 5,07 kg 1,63% Yes Make granulate, re-use or apply as energy superioradditive in refuse incineration

Epoxy incl.60% quartz 26,75 kg 8,35 % Yes Grind to powder and use as high-grade energy additive

in cement millRubber 1,35 kg 0,42 % Yes High-grade energy additive in refuse incinerationDielectric oil 0,21 kg 0,066 % Yes Reclaim or use as High-grade energy additive

in refuse incineration

SF6 gas 3,24 kg 1,04% Yes ABB AS in Skien reclaims used SF6 gas.

Total for recycling 311,44kg 97,25 %

Not specified * 9,00 kg *Stickers, Film-foils, powder coating, screws, nuts,tiny components, grease ….

Total weight ** 320,00 kg 100 %

Packing foil 0,2 kg Yes High-grade energy additive in refuse incinerationWooden pallet 21,5 kg Yes Re-use or use as energy additive in refuse incineration

**)All figures are collected from CCF 3-way unit with arc suppresser.

End-of-lifeABB is committed to the protection of the environment and adhere to ISO 14001 standards. It is our obligation to facilitate end-of-liferecycling for our products.There exist no explicit requirements for how to handle discarded switchgears at end-of-life. ABB’s recycling service is according to IEC 1634edition 1995 section 6: «End of life of SF6 filled equipment» and in particular 6.5.2.a: «Low decomposition»: «No special action is required;non-recoverable parts can be disposed of normally according to local regulations.»We also recommend ABB’s website : http://www.abb.com/sf6 .ABB AS, Power Technology Medium Voltage Products in Skien is equipped to reclaim SF6 gas from discarded switchgears.

79SF6 insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB

SafePlus/SafeRing SF6 insulated

CSG / RMU

ABB ASPower Technology DivisionP.O.Box 108 SentrumN-3701 Skien - NorwayTel.: + 47 35 58 20 00Fax: + 47 35 52 41 08www.abb.com

ABB

Pow

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NO

POW

SR 6

104

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/ prin

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2000

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