Economics of power generation with UCG A Presentation by NTPC
Power Generation Presentation
Transcript of Power Generation Presentation
Sustainable Solutions in
Energy and Environment
Disclaimer: Information in this presentation does not form of any offer and can be changed without prior notice. Thermax does not assume any obligation or liability
arising from the use of this data in any form apart from its intended use of dissemination of preliminary information about Thermax only.
Sept 2015
Thermax Group
Our Belief : “Profit is not only a set of figures, but of values”
Late Rohinton D. Aga
1935 – 1996
Founder, Thermax
Sept 2015
• About Thermax Limited
• Our Offering & Experience in Power
• Our Experience with the Steel Industry
• Our Capability
• Key Projects Executed by us
Contents
Sept 2015
4 4
Sustaining Values & Brand Attributes
• Integrity
• Respect
• Fairness
• Excellence
• Commitment
• Transparent
• Trusted
• Customer focused
• Entrepreneurial
• Innovative
• Socially responsible
Sept 2015
Subsidiaries & Joint Ventures
• Thermax Engineering Construction Co Ltd
• Thermax Instrumentation Ltd
• Thermax Sustainable Energy Solution Ltd
• Thermax Onsite Energy Solution Ltd
• Thermax Inc., USA
• Thermax Europe Ltd, UK
• Thermax (Zhejiang) Cooling & Heating Engineering Co Ltd,China
• Danstoker A/S, Denmark
• RIFOX- Hans GmbH Spezialarmaturen, Germany
• PT Thermax International, Indonesia
• Thermax Senegal Sarl
• Themrax International Limited, Mauritius
• Thermax do Brasil Energia e Equipamentos Ltda, Brazil
• Thermax Hong Kong Ltd, Hong Kong
• Thermax Netherlands B. V.
• Thermax Denmarks ApS
• Ejendomsanpartsselskabet Industrivej Nord 13, Denmark
• Thermax Sdn. Bhd., Malaysia
• Boilerworks A/S, Denmark
• Boilerworks Porperties ApS, Denmark
• Thermax Engineering Singapore Pte. Ltd
• Thermax Babcock & Wilcox, India
• Thermax SPX Energy Technologies
Ltd. , India
Subsidiaries Joint Ventures
Sept 2015
Our Global Presence
Manufacturing Unit
Index
Sept 2015
7 7
Delhi
Kolkata Ahmedabad
Vadodara
Mumbai Pune
Hyderabad
Bangalore
Chennai
Headquarters
Manufacturing facilities
Engineering
Sales & Service
Our network
108 Associates
Our Domestic & Distribution Network
Sept 2015
About Thermax Limited
Global Solution Provider in Energy & Environment
Engineering
Competence in Power, Heating, Combustion, Cooling
& Environmental Products
Rated as the best promising entrant in to the big
league at the India Business Leader Award 2012
Over 3500 employees (2100 qualified engineers)
Sept 2015
Milestones
1966-
1979
•1966 : Started as Wanson India in Pune, manufacturing small coil-type packaged boilers (Vaporax), in collaboration with Wanson, Belgium.
•1975 : Entered into the water treatment business.
•1976 : Acquires Tulsi Fine Chemicals, which later became the Chemical division of the company.
•1979 : Started Enviro Division for Air Pollution Control equipment.
1980-
1989
•1980 : Registered as Thermax Limited.
•1986 : Lunches the Thermax Service Franchise Scheme, a first of its kind in India.
•1989 : Forms the joint venture – Thermax Babcock & Wilcox Ltd.
1990-
2000
•1992 : Combined Heating and Power Group (CHAP) is formed which later became the Power division.
•1995 : Thermax goes public with an issue (IPO) of 60,88,700 equity shares.
•1996 : Single largest contract for captive power, water treatment and absorption cooling from Arvind Mills.
•2000 : Acquires boiler company, M E Engineering Ltd, in UK & gets ISO 14001 certification for its manufacturing facility at Chinchwad.
2001-
2015
•2001 : Board reconstituted with 4 independent directors, 3 non-executive promoter directors and 1full-time director
•2001 : Thermax starts subsidiary company, Thermax Inc, in the US.
•2004 : Buys out Babcock & Wilcox stake in Joint venture; opens office in China. Thermax ranked No.3 among the top ten places to work (Business Today/Mercer Survey)for its chemical plant at Paudh
•2005 : Featured in the Forbes Asia List of “Asia’s Best under a Billion” companies.
•2006 : Incorporated wholly owned subsidy in China (Thermax Zhajiang) to expand its China operations by setting up Manufacturing plant for absorption Chiller.
•2007 : Signs agreement with Georgia Pacific, Balcke-Durr & established new center for research, technology and innovation.
•2008 : Signs license agreement with Babcok & Wilcox for utility boilers.
•2009 : Forms JV with SPX for providing solution for large ESP, ACC RAPH & other heat exchangers & begins manufacturing chiller s in China.
•2010 : Forms JV TBWES addressing supercritical market; acquires European company Danstoker & Omnical and technology transfer with Lambion .
•2011 : Becomes a billion dollar company & Director ‘Anu Aga’ awarded Padma Shri.
•2012 : Acquires Rifox, Germany steam products company .
•2015: Acquires stake in First Energy
Sept 2015
Our Business Profile
Boiler & Heater
• Packaged Boiler.
•Large Capacity
power Boilers
•Thermal oil/water
heater
•Energy recovery
system
Cooling
•Exhaust & multi-
energy filled
chillers
•Steam fired chiller
• Hot Water fired
chillers
•Direct fired chiller
Heating
• steam boiler for
power generation
• Packaged boilers
, thermal oil heater
& hot water
generators
suitable for solid/
oil/gaseous fuel
•Engine exhaust
waste heat
recovery boiler
Turkey Power
Plants
•Solid fuel based
•Gas based
combined cycle
•Waste heat
recovery based
•Renewable
energy based
(biomass, waste
heat, solar)
•Power plant
management
service.
Chemical
•Ion exchange
resins
•Cooling water
chemicals
•Fireside chemical
•Polyelectrolyte
Water and
wastewater
•Wastewater &
effluent water
treatment systems
•Water recycling
•Waste
management
Enviro
•ESP & bag filters
•Scrubbers
•Air Purification
•Retrofit & revamp
Solar
•Heating
•Cooling
(Combining solar
and thermal
energy for client
application
Sept 2015
Some of our past and present Technology
Partnerships
Babcock & Wilcox, USA
• More than 180 years of Combustion Experience
• Technical tie-up for solid fuel and Waste Heat Recovery
• Joint Venture Partners for super-critical Boilers
Balcke Dürr, Germany
• Brand under SPX Corporation
• SPX Established in 1912
•Technical tie-up for Pollution abatement equipments
• Joint Venture Partners for Large ESP’s, Air Cooled Condensers and RAPH.
Taiheiyo, Japan
• TEC Group Company
• More than 180 years of Combustion Experience
•Technical tie-up for Cement Waste Heat Recovery
• Commissioned the First Cement Waste Heat Recovery Plant in India under this technology tie-up
Graver Water System LLC , USA
•World’s leading water treatment company
• Over 50 years of experience
• Technical tie-up for Condensate Polishing Units
• Serving the Supercritical Thermal and Nuclear Power Projects.
Sept 2015
Certifications & Associations-
Conforms to International Codes :
ASME, BS, DIN, API, GOST, CE, JIS
ISO 9001:2008, ISO 14001:2004
Associated with Consultants
• Black & Veatch
• BECHTEL
• Toyo Engineering India Limited
• Mott Macdonald
• Development Consultants Private Limited
• DAELIM
• Fichtner
• Sargent & Lundy
• Tata Consulting Engineers Limited
Sept 2015
Global Footprints
South East Asia
Middle East
North America
Europe
Africa
India
Thermax – International Presence
Our international installations consists of the following:
Chillers 1000+ installations
Air Pollution Control 1000+ installations
Power Boilers 1000+ installations
Process Boilers 1000+ installations
Water Treatment Plants 1000+ installations
Global Footprints
Presence in 13 + countries
Close to 25 Business Associates across the Globe • Global Presence with a customer base of over
25,000
Sept 2015
POWER BUSINESS
Sept 2015
Our offerings- Power Sector 1.Turnkey/ EPC (Engineer–Procure–Construct) solutions
Procurement
Construction
Commissioning
Engineering Turnkey EPC
of Power
Projects
Sept 2015
2. FEED (Front End Engineering & Design) for power plants in
• Cogeneration Plants
• IPPs
• Captive Power Plants
Our offerings
3. Operation & Maintenance (O&M) for Power Plants
• IPP • Cement • Steel • Chemical • Ferrous / Non Ferrous • Paper • Sugar
4. Power projects on BOOT (Build–Own–Operate–Transfer) basis for • Biomass • Waste heat recovery • Distillery spent wash
Sept 2015
Our Experience in Power
• Turnkey solutions for setting up power plants (EPC)
Spanning over 100 varied power plant projects and experience of contracting about 3000 MW of
power plants on EPC basis.
Project Commissioned- 76 Projects
Projects Under Execution- 25 Projects
Portfolio of Power Generation of about 3000 MW.
Over 22,90,000 hrs of operational experience in Power Generation Industry
More than 47000 Gwh generated from power plant projects commissioned
• Operation & Maintenance (O&M) services for power plants
Over 35 projects under O&M contract
Sept 2015
International Presence – EPC Power projects
Overseas resources posted in
• Kenya
• Saudi Arabia
• Indonesia
• Philippines
Dangote Cement Ph 1
Dangote Ph 2
Evergreen Energy
National Cement Co
Yemen Co of Sugar Refining
Austcane
Textured Jersey
Bataan 2020 Inc
Lamsan Inc
Isabela Biomass Energy Corporation
BIOCOL
Lamsan Ph2
Sept 2015
19
Boilers offered under technical
collaboration with Babcock & Wilcox,
USA
Heat recovery steam generator Utility boiler upto 800 MW Packaged boiler (FM/HCFM/PFM) Single-drum site-erected “Radiant” boiler Circulating fluidized bed boiler Atmospheric fluidized bed boiler
Boilers offered with In-house
Technology
Waste heat recovery boiler Waste gas fired boiler Traveling grate boiler Bi-drum solid fuel-fired boiler Spentwash boiler MSW/RDF fired boiler Solar steam generator Fired heaters (API type)
Our offerings- Boilers & Heaters
Sept 2015
Cooling Business
Sept 2015
• Direct Fired Chillers
• Steam Fired Chillers
• Hot Water Fired Chillers
• Multi Energy Chillers
• Ammonia Absorption Chillers
• Heat Pumps
• Chiller Heater
Range of Offerings
– Steam Driven Chillers: 50 – 3500 TR
– Hot Water Driven Chillers: 10 – 3500 TR
– Fuel (Liquid / Gaseous) Fired Chillers: 50 – 3000 TR
– Multi-Energy Chillers: 50 – 3500 TR
– Ammonia Chillers (For Sub-Zero Cooling): 50 – 1000 TR
– Heat Pump: 500 KW – 30 MW
Our offering - Cooling Business
• Established in 1984 in partnership with Sanyo 1988 – Technical Collaboration 1994 – Independent
• More than 6000 installations across 70 countries Major markets include USA, Europe, India, Middle East, South
East Asia
• 2 State-of-the-art manufacturing facilities in Pune (India) and Zhejiang (China)
Sept 2015
Waste Water Solution Business
Sept 2015
Our Offerings – Waste Water Solution
- Raw Water Clarification / Pretreatment - Water Softening & Filtration
- Demineralization - Reverse Osmosis
- Seawater Desalination - Membrane based Systems
- Cooling Water Treatment - Condensate Polishing
- Effluent Treatment - Sewage Treatment Plant
- Waste Water Recycling
Sept 2015
• Bag Filters & Bag Houses
• Electrostatic Precipitators (ESP’s)
• Particulate & Gaseous Scrubbers
• Mechanical Dust Collectors
• Modular Gas Coolers / Heat
Exchangers
•Retrofits & Revamp of Existing Equipments
•Dedusting and Fume
Extraction Systems
Our Offerings – Pollution Control Equipment
•Flue Gas Desulphurisation
(FGD) Systems
•Gas Cleaning Plants for
Metallurgical Applications
•Coal & Pet coke
Preparation Plants
•Coal Injection and Cast
House Dedusting Systems
for Blast Furnaces /
Smelters
•Pushing Emission Control
Systems for Coke Ovens
•Ammonia Flue Gas
Conditioning Systems
•Services, Spares and
Retrofit & Rebuild
•Air Purification Systems
with chemical filters for
removal of corrosive / toxic /
odorous gases
Sept 2015
FUEL
POWER
BOILER & HEATER
WATER & WASTE SOLUTIONS
AIR POLUTION
CONTROL
ABSORPTION COOLING
CHEMICALS
WATER
EMISSIONS
EFFLUENT
POWER
POWER PLANT
OPERATION &
MAINTENANCE
Our distinctive competence
AIR COOLED CONDENSER
Sept 2015
Design
Detailed Engineering
Turnkey Supply
Project
Management
O&M Management
Erection and
Commissioning
Performance
Guarantee
Concept of EPC
On Site
Training
RISK MITIGATION
WORLD CLASS
EQUIPMENTS &
SERVICES
SINGLE POINT
CONTACT
Sept 2015
• Part of crude steel expansion project at SAIL – RSP
• Scope includes design, engineering, manufacture, supply, erection and commissioning of 3 x 100 TPH BF gas fired boilers, 2 x 18 MW STG, 1 x 6.5 MW BPTG and associated balance of plant.
Case study – SAIL, RSP
Sept 2015
Case study – Sesa Goa
• 30 MW captive power plant on EPC basis for pig iron expansion project
• Plant designed with waste heat recovery boilers having provision for external firing of coke oven gas.
• Scope of work included river water intake system of 3 Km and BFG line of over 1 Km.
Sept 2015
Latest Technology deployed for Engineering and Project Management
Preferred EPC Player
Leader in captive EPC power generation market in India 1
In-house Manufacturing of key Project Equipment's viz. Boiler, ESP, ACC & Water Solutions
2
Contracted more than 100 power projects in 15 years 4
5
Experienced Professionals from Power majors like Development Consultants, Black & Veatch 3
Sept 2015
Engineering
ESTABISHED ENGINEERING STRENGTH
In-house expertise of Basic & Detailed Engineering
Demonstrated experience In Sub Critical, Reheat, For Coal and Gas Plants
With O&M Feedback we Design user Friendly Plants
• 3D Smart Plant • ETAP • GT & ST Pro • STAAD Pro • AFT •Auto CAD 3D
• Team – 171 Engineers • Power and Energy Experts for Separate Systems
Sept 2015
Our IT Enablers
State of the art software such as Smart Plant 3D
Modeling, GT Pro, Steam Pro etc to simulate data.
Software such as CEASAR II & STAAD are used for
piping stress & structural analysis
Software such as ETAP for Electrical Load Flow
Studies
Advanced project management tools such as
Primavera, MS Projects
Software such as Smart Plant are utilized to
simulate real time conditions
Sept 2015
Project Management
PROVEN RECORD OF SUCESSFUL COMPLETION
Ability to handle over 18 Projects simultaneously
Use of Project Management Tools
viz. Primavera
Demonstrated experience
of Working With Onshore Contractors
Over 100,000 Man-hours of Project
Management Experience
Over 40 IPMA Certified
Professionals
Sept 2015
Project Managers 23
Project Engineers
22
Planning engineers
7
Manhours/annum
112320
Project Management Team
Sept 2015
Procurement
• 75,000 + sourcing man-hours per annum
• Dedicated Team for Vendor Quality & Assessment
• Global Sourcing Capability
DCS & Control Systems ABB, Emerson, Honeywell, Yokogawa
Gas / Steam Turbine & Generators GE, Siemens, Skoda, Fuji, Toshiba, Hitachi, Shin Nippon
Booster Gas Compressors Atlas Copco, Mann-Turbo, Camaroon. Hitachi
Electrical Systems (HT & LT) ABB, Areva, Siemens, Schneider Electric
Sept 2015
Construction & Supervision
Well Point Dewatering
Piling Rigs in Action
Sea Water Intake
Mechanical Erection
Sept 2015
Mechanical 82
Civil 43
Electrical 41
Instrumentation 11
Safety 14
Manhours/annum 421500
Commissioning Manhours/Annum 69100
Construction Team
Sept 2015
Health Safety & Environment
Certified for OHSAS:18001 (Occupational Health Safety Assessment Series) and ISO:14001 (Environment Management System) International Standard for continuous improvement in Health, Safety and Environment
Sept 2015
Thermax has achieved award for the Best Safety Conscious Contractor for 3rd time(Apr13).
The competition was 20 leading companies.
Safety Achievements - OMPL
Sept 2015
Best Safety Conscious Contractor -2013
Safety Achievements – JK Paper
Sept 2015
Letter of appreciation for 5.5 million safe man-hours without LTI
Safety Achievements – SAIL, RSP
Sept 2015
Safety Achievements – Ultratech Cement
Sept 2015
Safety Achievements – Reliance CSP Project
Sept 2015
Quality Policy
“Our quality policy starts and ends with the customer as a
focal point: understanding the customer's requirements,
designing optimal solutions to meet those requirements,
building systems and processes in place to ensure quality at
every stage, and achieving our commitments on delivery and
service before and after sales.
It is our endeavor to create a culture of total quality where
continuous improvement of our products becomes a way of
life.
Quality Execution
Quality is executed as per Quality System Manual
Dedicated team of 18 quality engineers are managing on day
to day basis
Quality Management
Sept 2015
Quality Manual
Vendor & Sub
Contractor
Evaluation
Quality
Quality
Inspection as
approved QAP
Vendor, site
Audits
Site activities as per
approved Field QAP’s
Quality Management
Sept 2015
Awards & Key Achievements
Multiple bonus recipient – •Rs. 6 Crores from DCW for Power plant performance •Rs 1 Crore bonus from Madras Cement Limited for early completion of 2x18 MW coal based power project •Rs 1.5 Crore bonus from JK Lakshmi Cement Limited for on time completion of 2x18 MW coal based power project •Rs. 1 Crores from Shree Cement Limited for 2x18 MW project •Rs. 27.22 Lacs for Efficiently Operating the Power Plant of ACC
Repeated orders from customers – • Long Gulf (Yemen) • Madras Cement (India) • JK Cement (India) • DCW Limited (India) • Aditya Birla (India) • Shree Metallic (India)
Asian Power Awards 2012 Thermax Limited awarded gold prize for 1 x 12.5 MW Bataan 2020
Philippines, in the best biomass cogeneration plant of the year category by Asian Power Awards in Oct 2012
Sept 2015
Coal Based Projects
Meenakshi Energy Private Limited, 300 MW, Andhra Pradesh, India
• Tolling project executed on EPC basis in the coastal area of Andhra Pradesh
• Consultant: Evonik Energy Services (India) Pvt Ltd
• Configuration : 2x150 MW coal fired Independent Power Plant
• 2x 495 TPH Thermax CFBC boiler (143 kg/cm2, 540 ± 5°C)
• 2nos. Single reheat condensing turbine of Nanjing make.
• 400 KV Power evacuation system, sea water intake system & 220 m twin flue chimney
Sept 2015
Coal Based Projects
Indian Metal & Ferro Alloys Limited, 120 MW, Orissa, India
• Captive power project to meet the power requirement of 2.7 lac tonnes per annum Ferro Alloy Plant
• Consultant: DCPL
• Configuration: 2x60 MW
• 2x240 TPH Thermax Make CFBC boiler ( 101 kg/cm2, 540 ± 5°C) with 2 nos. pure condensing non reheating steam turbine of Hangzhou make.
• Boiler designed to work on washery rejects as well as ROM Coal
• Project execution on EPC basis
Sept 2015
Gas Based Projects
Arvind Mills, 2x27.5 MW, Gujarat, India
• Combine cycle power plant
• Consultant : Black & Veatch
• Gas Turbine: GE (PGT-10)
• Fuel : Natural Gas/ Naptha
• 2 No. of Thermax HRSG & 1x6.5 Mw steam turbine; 2-2-1 combination per unit
• First ever Tri-generation plant with inlet air cooling system (IAC) in India to provide ISO condition for Gas Turbine throughout the year including peak summer @ 40 Deg. C.
• Plant executed on EPC basis and operational since 1996
Sept 2015
Gas Based Projects
ONGC Mangalore Petrochemical Refinery Ltd., 72 MW, Karnataka, India
• Combine cycle power plant
• Consultant : Toyo Engineering
• Gas Turbine: Hitachi (H-25)
• Fuel : Natural Gas / HSD/ LSHS
• 2x100 TPH Thermax HRSG; Steam Turbine: Shin Nippon 1x28 MW; 2-2-1 configuration
• 2x140 TPH Thermax Utility Boiler
• HSRG designed for heavy oil firing
• Project execution on EPC basis
Sept 2015
Gas Based Projects
North East Electric Power Corporation, 46 MW, Tripura, India
• Open cycle to close cycle conversion
• 4 existing Gas Turbine - GE Frame-5 Machine
• 2x23 MW bottoming cycle
• 4x45 TPH Thermax HRSG (64 Kg/cm2, 480 Deg C);
• Steam Turbine: Siemen 2x25 MW; 4-4-2 configuration
• Project execution on EPC basis
Sept 2015
Biomass Based Projects
Kalpataru Power Transmission Limited, Rajasthan, India
• 7.8 MW IPP Operation Since 2003
• First biomass & first project from India to be registered with UNFCCC for Clean Development Mechanism (CDM) with CERs in excess of 40,000 Tons of carbon equivalent in the first year itself.
• First plant in India to run on highly alkaline Mustard stalk
• 1X35TPH Thermax make travergrate Boilers (67 Kg/cm2, 485 Deg C); with 1 no. 7.8 extraction cum condensing Steam Turbine.
• A proprietary travergrate fired combustion system incorporated for combusting highly alkaline and corrosive locally available biomass fuels
Sept 2015
Biomass Based Projects
Bataan 2020, Philippines
• 12.5 MW Cogeneration plant for a leading paper manufacturer in Philippines – Operation since 2003
• 100% Rice husk fired Thermax AFBC boilers of 78 TPH (66kg/m2, 490± 5°C)
• 1 no. Shin Nippon Turbine make with control breed extraction
• Operation & Maintenance also executing by Thermax
• Project executed on EPC basis
Sept 2015
Industrial Based Projects –Steel
Steel Authority of India, 42.5 MW, Rourkela, Orissa, India
• Part of crude steel expansion project at SAIL
• Configuration : 2x18 MW + 1X6.5 MW
• 3X100 TPH Thermax Blast Furnace Gas Fired Boilers (62 Kg/cm2, 485 Deg C);
• Steam Turbine make: Shin Nippon
• Thermax awarded certificate for three million accident free man hours during execution of this project
• Project execution on EPC basis
Sept 2015
Waste heat recovery based projects –Sponge Iron
Sree Metaliks (P) Ltd., Orissa, India
• 8 MW captive Power Plant operational since 2004 & 20 MW Power Plant operational since 2007
• Configuration
• 8 MW Power Plant based on waste heat from 4 x 100 TPD Sponge Iron kilns 4 x 9.6 TPH / 45 Ata / 420 Deg C WHRB along with 1 x 8 MW condensing steam turbine along with auxiliaries
• 1 x 20 MW Power Plant based on waste heat from 4 x 100 TPD Sponge Iron kilns; supported by one AFBC boiler.1 x 38 TPH / 67 Ata / 490 Deg C WHRB & 1 x 41 TPH / 67 Ata / 490 Deg C AFBC Boiler along with 1 x 20 MW condensing steam turbine along with auxiliaries
• First CPP in India to set up sponge iron Industry on an EPC basis.
Sept 2015
Tata Sponge Iron Ltd., Orissa, India
• 18.5 MW Power Plant to meet the Power requirement of a sponge iron unit & also export power to grid
• Configuration
• 2x78 TPH Waste Heat Recovery Thermax Boiler (46 kg/cm2, 485 Deg C) and
• 1 x 18.5 MW condensing steam turbine generator along with their auxiliaries.
• First sponge iron enterprise in the country to earn benefits from carbon credits
Waste heat recovery based projects- Sponge Iron
Sept 2015
Madras Cement Limited, India
• 72 MW Captive Power Plant for their existing cement plants at Alathiyur and Jayantipuram,
• 36 MW at Alathiyur operational since 2005
• 36 MW at Jayantipuram operational since 2008
• Thermax awarded a second repeat order for executing a 40 MW Power Plant at Ariyalur
• Thermax won Bullet bonus of Rs. 1 Crore for timely completion of project at Alathiyur
• The overall operations maintenance (O&M) of both the plants has been awarded to Thermax
• The Atmospheric Fluidized Bed Steam Generators are capable of firing Pet-coke, Coal & Lignite as fuel combinations
Industrial based projects - Cement
Sept 2015
Industrial based projects - Cement
J K Cement Limited, Nimbahera India
• 22 MW Captive Power Plant for cement plants & 15 MW from cement waste heat kiln
• First project of its kind in India to be registered with UNFCCC for CDM benefits
• Configuration :
• 22 MW CPP : 89 TPH AFBC Boiler (89kg/cm2, 515 ±
• 15 MW (WHR): 5 Nos. of Waste heat recovery boilers to generate 72 tph steam (at 18 kg/cm, 325± 5°C)
Sept 2015
Manufacturing & Assembly Facilities
Jiaxing, China
Pune, India Paudh, India
Mundra, India
Savli, India
• World Class facilities for Hot rolling (Max 200 mm thk), Cold Rolling (Max 130 mm thk) & Coil Strip welding
• Dedicated manufacturing plants for Air Cooled Condensers, HRSG & Coil bending
• State-of-the-art facility for Supercritical boilers in advance stages
Danstoker, Denmark Solapur, India
Jhagadia, India
Shirwad, India
Sept 2015
Advantage Thermax
Series of Bullet Bonuses for Early
Completion of Projects
Portfolio of More than 60 Power Projects across the Globe
Project
Management
Engineering
Management
Supply Chain
Management
Quality
Management
Construction
Management
Operation
& Maintenance
IPMA (QPMP) Certified Project Managers to ensure timely completion of Projects
Projects designed to meet international standards like ISO, ASME, DIN, IBR, TEMA, ASTM,
International sourcing Capability
World Class Vendor Management System
Quality Policy with the Customer at its focal point
Manufacturing Plant accredited with ISO 9001:2000, ISO 14001:2004, OHSAS 18001:2007, ASME S & U Stamps and MLSE, China Certificates
Mechanical erection in excess of 120,000 MT and civil erection in excess of 300,000 m3 in last 2 years
O&M Experience helps us Design Maintenance Friendly Power Plants
Guaranteed Power Plant Availability & Performance
Subsidiary construction company to ensure timely completion of Project Excellent Relation with
Logistic Service Providers
Project Consultants in India
AWS, BS, HEI, etc
Capability to handle more than 18 projects concurrently
Experience of working with all major Power
Sept 2015
Thermax advantage
Over 100
Projects on EPC
Wrap Around
Guarantees
Recipient of
many bullet
bonuses
Fixed Cost
& Schedule
Ability To attract
and mobilize
resources 35 - 40%
Equipments
manufactured
In house
Alliance with
reputed
vendors
Sept 2015
Key considerations for choosing EPC contractor
• Is the EPC Company willing to take single point responsibility for executing the
project?
• Does the EPC Company have a successful track record of executing similar type of
challenging projects and handling similar fuels?
• Does the EPC Company have the financial strength to wade through the entire life
cycle of project execution?
• Is the contractor aware of the local legal issues that must be adhered to, to ensure
smooth execution of the project?
• Is the contractor a manufacturer of the key equipments that would be used in the
power project? • Does the EPC Company offer after sales service?
Sept 2015
Thank You For further details:
Vivek Taneja Head of Business Development
Ph: +91 20 66414814 (D) ; 66414000 (B) Email: [email protected]
www.thermaxglobal.com
Disclaimer : This presentation is for information purpose only and Thermax reserves the right to alter or change specifications
without prior notice. All photos in this presentation are representative in purpose and to be used for reference only.
Sept 2015