Poclain press Release Agritechnica · The HIGH PERFORMANCE range is now complete with the launch of...

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Press contact: [email protected] Website: www.poclain-hydraulics.com

PRESS RELEASE

Verberie, France, November, the 2nd of 2015

Poclain Hydraulics will be exhibiting at the Agritechnica tradeshow in Hanover from 12 to 16 November 2015, hall 16 Stand B12. At this occasion, you will have the opportunity to discover in preview our new products : The HIGH PERFORMANCE range is now complete with the launch of the new hydraulic motor

HP20/27. The High Performance system based on Poclain Hydraulics’ innovation is notable for achieving performances far beyond current standards. (see details p4). The new PM30 pump comes to reinforce our medium duty offer that is now able to cover a displacement range between 25 to 52 cc. (see details p17). And finally, page 24 you will get the the lastest information about our new generation of

casted braking valves, more compact and more efficient. For any additional information, or to receive high definition photographs of our products, please contact our press department: [email protected]

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POCLAIN HYDRAULICS

WORLDWIDE LEADER OF HYDROSTATIC

TRANSMISSIONS POCLAIN HYDRAULICS has become the world leader in hydrostatic transmissions based on high performance cam-lobe radial-piston motors. This expertise has led to its expansion in fast growing niche markets, such as mobile machinery used in agriculture, construction, public works and material handling.

Motor Pump Valve Electronic

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THE RANGE

Poclain Hydraulics combines its components within their hydrostatic transmission systems. Its combined

expertise in hydraulics, electronics and mechanics, along with its understanding of customers’

applications, enables it to design, manufacture and offer high added value solutions that meet present and

future market expectations.

The intelligence of its systems, namely its experience

and competence in electronic control systems, enables the constant use at the optimum operating point of the customer machine. This guarantees the best performance while

minimising fuel consumption.

Poclain Hydraulics places the full range of its know-how through a wide offer of hydrostatic

transmission systems. It minimises development costs and accelerates the time to market while improving the performance of the machines.

The complete HIGH PERFORMANCE range : The HP20/27 motor, the PW/PWe pump, the electronic control unit SD-CT :

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THE NEW MHP 20/27: TIME HAS COME FOR A REVOLUTION

Today’s farmers are looking for machines offering the highest productivity level while cutting cost through reduced downtime and optimized fuel consumptions. Agricultural machinery OEMs are always looking at more performing, robust and fuel-efficient solution when it comes to their hydrostatic transmission. To respond to these needs, Poclain Hydraulics launches a brand new generation of hydraulic motors : the MHP20 & MHP27. The hydraulic motors MHP20 & MHP27 represent the keystones of the new HIGH PERFORMANCE range exclusively developed by Poclain Hydraulics.

A complete team oriented towards never seen performances

[Re]Engineered

As a result of many years of design and validation, the MHP20/27 has for ambition to constitute a new reference for cam-lobe hydraulic motors, when it comes to performances or reliability, while representing the perfect solution to optimize the fuel consumption.

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[Re]Enhanced Performances

Many hours of test made of this motor a

concentration of power.

With the MHP20/27, Poclain Hydraulics introduces a new configuration of rotating group, especially designed to permit high rotation speed (up to 370rpm) and power level (up to 280kW), which are key features to improve productivity and performances of your machine. The level of power achieved with the MHP20/27 allows to re-consider the borders of “standard hydraulic transmission” with for instance permitting increase of the machine weight, without compromise to the maximum speed (on field and road) and gradeability offered.

[Re]Designed

Thanks to the most advances calculation and

simulation tools, every shape of the part had

been optimized to the last detail.

Fuel consumption and reduction of emission has become over the last years a critical concern for any farmers community, who wants to optimize production costs while ensuring respect of the environment.

This is why, you have now, as part of their priorities, the oportunity to propose machines with the lowest environmental footprint and thus with a strong focus on having efficient and optimized hydraulic transmission. Taking benefits of its innovative and optimized design, the MHP20/27 manages to greatly eliminate the losses normally created into any hydraulic units : this motor can then display global efficiency values over 90%, even when working at the highest speed (thanks to reduced displacement).

[Re]duce noise Poclain Hydraulics deploys many resources to

optimize the level of noise of its products.

In order to remain fully effective and productive even during the most active periods, farmer’s expectations have also evolved to more comfortable machines, for which noise takes a large part. Besides of the special work on every part to reduce noise level, the technology of the MHP20/27 takes advantage of offering direct drive (no gear ratio) which results in having lower internal component’s speed : consequence is a reduction of the noise level such as frequency, even at the maximum operating speed.

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[Re]Exploit the strengths

When designing the MHP20/27, Poclain Hydraulics engineers also managed to retain the

benefits, which have made the success of the Poclain Hydraulics motors range over the last

30 years.

Thanks to its compactness and modularity, the integration of the MHP motor on your machine is greatly facilitated, which helps to cut design and

assembly cost, while allowing them to offer versatile and adapted solution to end-customers.

The MHP20/27 motors range proposes the following variants :

• A large displacement range : between 1430 and 3500cc,

• Various distribution valvings : up to 3 discrete displacements, which permits to adjust motor’s characteristics to the required performances level

• A wide range of bearing support and shaft interfaces (wheel flange, splines)

• A complete and powerful integrated brake offer using wet discs technology : Parking, Emergency and Service braking solution are available with ability to fulfill even the most severe braking standards, like the TÜV

[Re]inforced

Besides its impressive performances, the

MHP20/27 has also been engineered and

validated to withstand the most severe

operating conditions which can be faced when

working on fields.

Designed with a closed cover and high sealing protection, the MHP20/27 will be able to handle chemicals, dirt, dust, water, shocks and other demanding operating conditions.

With its strong attachments (proposed either on cover or bearing) and heavy duty bearing support, the MHP20/27 are able to handle high external loads : it also guarantees to OEMs the possibility to increase machine weight, either to accommodate higher payload or heavier components like the engine.

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As an example, the MHP20/27 have for instance been designed to equip Self-Propelled Sprayers up to 24 tons, which can achieve a maximum speed of 60 km/h. The complete and powerful braking offer also completes the image of robustness of the MHP20/27 with the following attributes :

• Closed design to handle even the most aggressive chemicals without losing braking performance

• High energy absorption (up to 1 Mega J) with service braking to even stop the heaviest machines at high speed

• High dynamic brake capacity to support OEMs in passing the any braking regulations (e.g. TÜV)

• Braking torque (even parking) directly applied on wheel shaft for more safety

More displacement ratio

More pressure

More efficiency

More power

More speed

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Various application possibilities: Whether your objective is to offer more performing and comfortable transmission, or to reduce the environmental footprint of your machine, the MHP20/27 will help you in designing the next generation of agricultural machinery. Taking benefits of its modularity, the MHP20/27 could then equip wide range of applications, whose list is given below as an example :

Possible applications for MHP20/27

• Self-propelled Sprayer • Grapes/Olives Harvester • Vegetables Harvester • Forage Harvester • Windrower

• Cattle Feeder

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The new heavy duty pump PW & PWe by Poclain Hydraulics

Used in hydrostatic transmission systems composed of motors, valves, and electronic controls, the PW & PWe range offers to customers the benefit of over 50 years of expertise

gained by Poclain Hydraulics in the field of hydrostatic transmissions. The performance and added value they provide will help make our clients’ machines a

commercial success.

The upcoming anti-pollution standards impose new constraints which must be taken into consideration. End users look for reliable, precise, HIGH PERFORMANCE machines that

minimize energy expenditure and maximize comfort.

Designed with compactness, energy efficiency and high power density in mind, the “Heavy Duty” PW & PWe pump range meets these requirements.

PW pump PWe pump

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Quality

Reliability and durability are a “must” for machines. Drawing on 50 years of expertise in hydraulics, the PW & PWe range is the culmination of several years of design, development and validation.

Power density By making the most of the installed components, customers can optimize their machines’ performance. The PW & PWe range allows maximum pressure levels and unrivalled levels of

speed. Increasing the accessible pressure and speed in this way improves machines’ productivity, for greater customer satisfaction.

Energy efficiency Machines’ ecological and economic impacts are a concern for customers and end users. The

PW & PWe range has been designed with the aim of optimizing all of these components. The result is a high level of operating efficiency which optimizes fuel consumption.

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Precision Power is nothing without precision. The PW & PWe range has an exclusive electronic control

unit, making it precise and dynamic. Coupled with a dedicated electronic control system, machines meet present and future requirements in terms of comfort, safety and reduction in

fuel consumption.

Compactness The technical solutions required by the new anti-pollution standards reduce the available space in diesel engine compartments. The PW & PWe range meets these new integration constraints perfectly by offering the best axial compactness on the market.

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The PWe : Plug & DriveTM

by Poclain Hydraulics

The PWe is designed to meet all customers’ requirements, point by point. The on-board electronic control unit gives them access to a high level of safety for their control systems. The control software, pre-installed at the factory, contains all the necessary functions to meet customers’ needs in the area of performance, comfort and safety. Its communication capacities make it easy to install and it integrates seamlessly with the rest of the machineries.

On-board electronic control unit

The PWe’s on-board electronic control unit can withstand the harshest environments, in¬cluding proximity to the internal combustion engine. The IP69K type electrical connections and the factory-installed harness are tested at the end of the assem¬bly line before delivery. The 2 integrated CAN bus allow you to share information with the rest of the machine (internal combus¬tion engine, displays, hydraulic components...), configure and diagnose machines.

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Standard software features

The software package pre-installed on every PWe on-board electronic control unit provides access to a set of features designed to enhance the comfort and safety of the machine and individuals. They are activated on a strictly “as-needed” basis, thus removing the need for any additional, costly software development. This helps to reduce development time and let customers control costs.

Operating safety

Any Off-Road machine sold on the market of the European Community must comply with Machinery Directive 2006/42/ EC and related standards such as ISO 13849-1. The PW & PWe range fitted with Poclain Hydraulics electronic system allows to reach a high level of safety for control systems. Compatible with Performance Level d (Safety Level PL-d according to ISO 13849-1), it guarantees full compliance with the standards in force.

Transmission features

The PW & PWe range gives access to essential driving features (automotive mode and non-automotive mode) and safety features (Safety start management, Operator presence detection...). The comfort features (Speed control, anti-stall...) improve productivity. Finally, the protection features (over temperature, over pressure, over power) will ensure the longevity of the hydrostatic transmission..

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SD CT 200/300 to complete HIGH PERFORMANCE offer

Operating safety and unequalled performances

Machine operating safety is now one of the issues that any manufacturer must integrate from the machine design stage. Electronic control integration allows to increase the added value of machines with regard to productivity, energy efficiency and comfort. Poclain Hydraulics is introducing a new range of CT 200 and CT 300 SmartDrive calculators capable of meeting these requirements in all regards. They offer functional security and operational safety capacities in line with the most demanding standards. Their large calculation capacity and the large number of inputs and outputs allow customers to efficiently operate their machines' hydrostatic transmission.

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Complies with the machines' safety requirements

Any Off-Road machine placed on the European Community market must meet the 2006/42/EC directive and the associated standards such as ISO 13849-1. The new SD CT calculators provide a high safety level for control systems. Compatible with the Level d performance level (PL-d according to ISO 13849-1), they guarantee compliance with the standards in force.

Designed for Off-Road & On-Road applications

Their E-certified electromagnetic compatibility and their security architecture capable of the PLd level allow them to be used for Off-Road and On-Road applications.

Performances & Added values

Robustness

SD CT calculators are designed to be used in extreme conditions. Operational over a temperature range of -40°C - +85°C, they also function in the case of immersion under a meter of water (IP67). Their electromagnetic compatibility (EMC), certified 'E', makes them compatible with the most demanding uses.

Calculation power

SD CT calculators are made efficient by incorporating an electronic architecture built around a 32-bit microprocessor and a 8-bit auxiliary microprocessor. They have a calculation capacity compatible with machines’ safety, comfort and energy efficiency requirements. These technical characteristics provide access to sophisticated software functions that guarantee efficient and accurate control of applications.

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Communication

The SD CT calculators have large communication capacities. The 3 integrated CAN buses allow to share information (heat engine, hydraulic components, etc.), and configure and diagnose machine. Equipped with 42 high-power inputs and 23 high-power outputs, they provide accurate control of the hydrostatic transmission.

A high added-value offer.

The SD CT offer is accompanied by a panel of software components with all of the features required by machines. Each customer can control all of the pumps available on the market. They also allow to manage transmission errors and their diagnosis. But it is within a Poclain Hydraulics transmission that they offer their maximum potential: Pump management, engine control, automotive driving mode, power limitation, fuel consumption optimisation, etc. Customers thus achieve the full added value of Poclain Hydraulics's system offer

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MEDIUM DUTY RANGE

A new size for the pump range, the PM30 In March 2014 at the Conexpo tradeshow in the United States, Poclain Hydraulics unveiled the first pump from its brand new PM range (the PM50). Today, Poclain Hydraulics presents at the Agritechnica tradeshow its little sister: the PM30. Designed according to the same rules as the PM50, the PM30 has been especially developed to meet all customers’ expectations in terms of productivity, comfort, reliability and efficiency. This pump is well suited to the most demanding markets like mower, wheel loader, compactors, platforms etc. Design to Performances & Comfort:

End users can now take full advantage of performance and comfort when using their machines. The new range of PM hydraulic pumps provides all necessary monitoring for all machines available on the market. Whether mechanical, hydraulic or electrical - proportional units, they have all been redesigned with special emphasis on detail and efficiency. With the aim of further improving the working environment of the driver, particular care was taken to reduce noise levels. Machines can access present and future requirements in terms of comfort, safety and performance.

Hydraulic servo control Electrical on-off servo control Electro-proportional servo control with return spring

Design to last:

Reliability and durability play an integral priority in market expectations. Designed using the highest standards of quality control, combining very demanding tests on test benches with site tests in extreme conditions, the new range of PM hydraulic pumps even exceeds your reliability requirements. It exemplifies the image brand of your machines and contributes to overall customer satisfaction.

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Design to machine integration:

Technical solutions imposed by the new anti-pollution standards reduce the space available in the engine compartments. The new range of PM hydraulic pumps offers an extremely compact design due to a reduced axial length and the integration of additional functions such as exchange or anti-stall without compromising external dimensions. Thanks to the compactness of the PM50 offer, Poclain Hydraulics’ clients have more flexibility in the design of their machines.

Design to Energy saving:

End users are now very attentive to total ownership costs of their machines. They pay special attention to fuel consumption costs. Each component of the new range of PM hydraulic pumps has been designed with the aim of increasing overall efficiency and thus contributing to consumption reduction expected by the markets.

Technical characteristics of the future range :

PM30 PM50

Max Displacement cc

(cu.in/rev) 25-35

(1.53 – 2.14) 40-52

(2.4 - 3.2)

Peak Pressure bar (psi)

400 (absolute) (5801 absolute)

Rated Pressure Bar (psi)

300 (absolute) (4351 absolute)

Max Speed rpm 3600 3600

211 mm (8,3 in)

212,5 mm (8,36 in)

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The electro-proportional servo-control with feedback system now

available on the PM50. The arrival of the electro-proportional servo-control with feedback system on PM50 pumps is an opportunity for customers to design machines that offer optimal driving comfort. Thanks to its technology, the Q control enables an extremely accurate control of acceleration ramps, but also eliminates any sudden jolts when accelerating or braking. The feedback system corrects displacement variations caused by varying pressure during an application (pressure variations in the system). The speed of the machine is thus maintained whatever the movements and variations in pressure, which again increases its accuracy. The user will be able to move with ease and position their machine with precision. This control is perfectly suited to cutter-type applications, harvesting machines, finishing machines, sweepers, etc.

New in the Medium Duty range - The speed sensor available

on the M2 and M3 high-speed motors The speed sensor option (“SS” option) enables the delivery of a very accurate image of the high-speed motor’s speed. This awaited option enables a better handling of the hydrostatic transmission by allowing for a very accurate control of the travel speed of the machine whatever the pressure in the system. The user’s comfort is thus increased.

This option will be particularly useful for compactor-type applications, electric generator drive units, drive units for fans in cooling systems, etc.

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THE RANGE OF MZ HYDRAULIC MOTORS

DESIGNED FOR SWING DRIVE.

Poclain Hydraulics is adding to its offer with the creation of the MZ hydraulic motor

designed to drive the swing drives of 2 to 8 ton mini-excavators.

MZ motors are distinguished by their compactness that makes them easier to build into

machines. These high torque motors also improve operator productivity, accuracy and

comfort.

Easier integration into the machine :

The overall size of the MZ motor has been optimized thanks to the maximum integration of the make-up and anti-rebound valves. Its improved compactness offers new design options for mini-excavator manufacturers.

Enhanced productivity of the machine :

The increased efficiency of the MZ motors helps to make the most of the power installed on the machine, thus offering improved acceleration, a guarantee of productivity.

Thanks to their low internal losses, the MZ motors contribute to reducing the fuel consumption of mini-excavators..

Increased maneuvering precision :

The built-in valves ensure smoother engagement during the shut-down phase of the turret and help to avoid any rebound.

Coupled with the radial piston motor technology, these valves guarantee extremely accurate positioning of the mini-excavator boom.

The technical characteristics of the MZ motor prevent the swing drive from drifting when operating on sloping ground..

Improved driver comfort:

- The integrated valve technology in the MZ motors helps to eliminate shocks and inadvertent movement when stopped.

- The cab’s acoustic comfort has also been improved thanks to the low noise emission of the MZ motors.

Anti-rebound valve

The MZ motor integrates easily into the Log forwarder architecture.

Pinion shaft

Make-up valve

Ring gear

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Technical characteristics of the range:

Size Displacement

(cm3, [cu.in/rev])

Torque @ 260 bars (3771 PSI)

(Nm, [Lbf.in])

Excavator

range

MZ02 Min. 172 [10.5] 711 [6293]

2 – 3T Max. 255 [15.6] 1054 [9329]

MZE02 Min. 266 [16.2] 1100 [9736]

3 – 4T Max. 398 [24.3] 1 647 [14577]

MZE03 Min. 450 [27.5] 1860 [16462]

3.5 – 4.5T Max. 500 [30.5] 2067 [18295]

MZ05 Min. 376 [22.9] 1554 [13754]

4.5 – 6T Max. 560 [34.1] 2315 [20489]

MZE05 Min. 530 [32.3] 2191 [19391]

6 – 8T Max. 820 [50.0] 3390 [30004]

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THE MS05/MSE05 “HIGH FLOW” MOTOR NOW AVAILABLE

IN SYMMETRICAL 2-DISPLACEMENT

The MS05/MSE05 benefits from a new valving, the design of which has been optimized to reduce pressure drops considerably (a 50% reduction in pressure drops has been recorded compared to the standard MS05/MSE05 model). It has also been fitted with a closed and more robust cover. The symmetrical 2-displacement valving now available enables all customers to benefit from the performance of this motor in both motor rotation directions.

Optimized design

Thanks to its new design, the MS High Flow range can withstand the most heavy-duty of workloads and the most extreme environmental conditions.

Maximum productivity

Thanks to their new design, the motors from the MS HIGH FLOW range can reach speeds that are 50% higher without any additional pressure drops. As such, they can ensure better machine productivity.

Minimum consumption

The motors from the MS HIGH FLOW range also enable a reduction in pressure drops of 50%. They thus contribute to a reduction in the “total cost of ownership” of machines by making them more fuel-efficient.

symmetrical 2-displacement

« HighFlow » distribution

Flat ports

One-piece cover

Reinforced lug mounting

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And now the symmetrical 2-displacement

As it is now available in symmetrical 2-displacement, the MS05/MSE05 High Flow no longer has a preferred rotation direction and promotes a maximum speed whatever the machine’s direction of travel. This characteristic is particularly useful in rail/road applications for example. This option also means that only a single reference needs to be used for the left and right motors of a vehicle, and thus simplifies the chains of supply and assembly.

Characteristics of the MS05/MSE05 High Flow:

Range of displacement: 260cc to 820cc (15.9 to 50 cu.in) Valving: single or dual displacement Brake: Parking brake Max. pressure: 400/450 bar (5800 to 6525 psi)

Press contact: [email protected] Web site: www.poclain-hydraulics.com

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NEW VB-010 AND VB-002: NEW GENERATION

Among many valves that we provide in Poclain Hydraulics, a dedicated family, used for power braking (VB) is known for many years. Today we are introducing a new improved generation of brake valves (VB), starting with single circuit VB-010 and park brake VB-002.

Thanks to all improvements in design of casted body and internal components, we can experience a product with improved performance, when compared to existing VB products. With it’s small and compact overall size the product performance and stability can also be compared to competitive products with much bigger dimensions. New VB-010 and VB-002 therefore is product with: • Reduced weight • Improved performance, • Increased inlet max pressure (250bar) • Reduced pressure drop • Improved reactivity,

Interchangeability capacities are assured, because product conserves same fixation points as previous standard VB-010 and VB-002. It can be adapted to same pedals and levers.


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EXTENDED OFFER OF 6/2 SELECTOR VALVES APPLICATIONS

With its existing range of standard and customized valves Poclain hydraulic is an important player in the field of selector valves offering solutions for flow range up to 250 l/min and pressure range up to 450 bar. Poclain Hydraulics launches a new type of selector valve Type KVH-6/2-8 This new valve has been optimized for applications with flow rate 60-90 l/min and working pressure up to 250 bar. A max pressure of 315 bar can be reached with the option of external drainage. The design of the valve housing and spools has been optimized in terms of weight, pressure drop and internal leakage and the valve can be used as a single 6/2 valve or in bankable assembly of -2, -3 or more valve sections This new product has many benefits : the efficiency is improved, the internal leakage is decreased and the ratio high performance /low weight is optimized.

KVH-6/2-8

Features:

• Max working pressure: 250/315 bar • Max flow 90 l/min • Ports G1/2, SAE8, M22x1,5 • Weight 4 kg • Solenoid power: 45 W • Supply voltage 12 V DC, 24V DC, 48V DC • Connector type EN 175301-803, AMP, Deutsch • Surface protection: zinc coted, painted

6/2 selector valves are used for control of two (or more) hydraulic cylinders by only one directional control valve.

Mounting example

Applications:

• Tractor attachments • Front and backhoe loaders • Tele handlers • Snow ploughs • Forklift trucks • Forklift attachments • Other attachments with non-simultaneous multi

functions • Motor free wheeling


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NEW DIRECTIONAL CONTROL VALVE CETOP3

Poclain Hydraulic launches a new series of directional control valve for sub-plate mounting - size 6 to ISO 4401 (CETOP 03). Design of the new housing has been optimized for reduced weight, reduced pressure losses and reduced internal leakage. Thanks to 5-chamber housing the new valve assures reliable operation in heavy duty conditions with max pressure 350 bar on ports P, A, B and 250 bar on port T.

KV-4/3-5KL-6

Features:

• Reduced weight • Reduced pressure loses • Reduced internal leakage • Max pressure 350 bar (port P, A, B) • Max pressure 250 bar (T) • Max flow : 80 l/min • Solenoid power 31 W • Connector type EN 175301, AMP, Deutsch • Various emergency control options • Surface protection phosphated, zinc coated or

painted


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THE GROUP IN A FEW FIGURES

Corporate information � Head Office: Verberie (France). � CEO: Laurent Bataille. � Company creation: 1976; independence in 1985. � Independent share-holding for the most part family-held.

Human resources � more than 2200 people throughout the world, � more than 65% people out of France, � more than 4% of payroll dedicated to training.

Production and logistics � 11 production units: - France – Verberie (60), Marnaz (74), Etupes (25), Amilly(45), Sablé-sur-Sarte (72) - USA – Sturtevant, - Czech Republic – Brno, - Slovénia – Žiri, ISO 9001:2008, - India – Puduchery, - Italy – Gaggio di Piano, - China – Shanghaï.

Sales � 21 sales subsidiaries: Brazil, Canada, China, Czech Republic, England, France, Finland,Germany, Holland, India, Italy, Ireland, Japan, Korea, Russia, Singapore, Slovenia, South Africa, Spain, Sweden and United States.

� more than 150 distributors worldwide,

R&D and Innovation � 240 people in R&D wordwide. � 8 R&D centres : USA, Italy, Slovania, Czech Republic, Slovakia and three

in France. � Over 6% of sales invested in R&D. � More than 300 patents registered worldwide.

More information www.poclain-hydraulics.com

Contact [email protected]

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