Phase 1 Project Presentation of 3 pahase induction motor

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    Project Supervisor:

    Madam Nida Kashif

    Group Members:

    Khurum Sharif

    Ata-ur-Rehman Khalid

    Nadeem Asghar

    Controlling, Monitoring and Faults detection

    of Industrial Motor using PLC

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    Block Diagram

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    Induction Motor

    An induction motor or asynchronous motor isa type of alternating current motor where

    power is supplied to the rotor by means of

    electromagnetic induction.

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    Types of Induction Motor

    Two types of induction motor which arecommonly used

    1. Single phase induction motor

    2. Three phase induction motor

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    Three Phase Induction Motor A 3-phase induction motor has a stator and a rotor.

    The stator carries a 3-phase winding (called stator winding) while

    the rotor carries a short-circuited winding (called rotor winding).

    Only the stator winding is fed from 3-phase supply.

    The rotor winding derives its voltage and power from theexternally energized stator winding through electromagnetic

    induction and hence the name.

    The induction motor may be considered to be a transformer with

    a rotating secondary and it can, therefore, be described as a

    transformer type AC machine in which electrical energy isconverted into mechanical energy.

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    Equivalent Circuit of 3-Phase Induction Motor at

    Any Slip

    Fig. shows the equivalent circuit (though not the only one)

    per phase for an induction motor.

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    V1 = applied voltage per phase to the stator

    R1= stator resistance

    X1=stator leakage reactance per phase

    E1= self induced e.m.f in the stator winding

    E'2 =mutually induced e.m.f (E'2= s E2 = s K E1 where K

    transformation ratio) is induced in the rotor winding.

    The flow of stator current I1 causes voltage drops in R1and X1.V1 = -E1 + I1(R1 + j X1) ...phasor sum

    R2= rotor resistance

    X2= rotor leakage reactance per phase

    The induced voltage/phase in the rotor is E'2 = s E2 = s K E1.

    Since the rotor winding is short-circuited, the whole of e.m.f E'2

    is used up in circulating the rotor current I'2.

    E'2 = I'2 (R2 + j s X2 )

    The rotor current I'2 is reflected as I"2 (= K I'2) in the stator. The

    phasor sum of I"2 and I0 gives the stator current I1.

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    Circuit breaker:

    A circuit breakeris an automaticallyoperated designed to protect an electrical

    circuit from damage caused by overload or short

    circuit.

    Its basic function is to detect a fault condition and

    interrupt current flow.

    Unlike a fuse, which operates once and then

    must be replaced, a circuit breaker can be reset

    (either manually or automatically) to resume

    normal operation.

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    There are different types of circuit breaker

    including bimetallic, thermal magnetic andmagnetic circuit breakers.

    A typical three phase circuit breaker is given

    below

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    Contactors:

    Contactors typically have multiple contacts, andthose contacts are usually (but not always)

    normally-open, so that power to the load is shut

    off when the coil is de-energized

    Most common industrial use for contactors is the

    control of electric motors.

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    Working of contactors:

    Typical contactor working diagra is given below

    The top three contacts switch the respective

    phases of the incoming 3-phase AC power,

    typically at least 480 Volts for motors 1

    horsepower or greater.

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    The lowest contact is an "auxiliary" contact which has

    a current rating much lower than that of the large

    motor power contacts, but is actuated by the same

    armature as the power contacts . The auxiliary contact is often used in a relay logic

    circuit, or for some other part of the motor control

    scheme, typically switching 120 Volt AC power

    instead of the motor voltage. One contactor may have several auxiliary contacts,

    either normally-open or normally-closed, if required.

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    Phase failure relay A phase failure relay monitors the incoming three

    phase service lines.

    If the lines become reversed or loss of one phase

    causing single phasing, the relay's internal contacts

    change status. In control panels the control voltage usually is

    connected through the phase failure relay's auxiliary

    contacts.

    If any line anomalies occur the control voltage is cutoff and the panel becomes inoperable.

    Once the line fault is corrected the fault relay senses

    that everything is alright and then allows the control

    voltage to power the control panel again.

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    Thermal overload relay:

    It operates whencurrent increases from

    certain specific limits.

    It normal close

    contacts closes when

    current increases from

    certain limits

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    There are different types of phase failure relay,

    zahra RST-25 is such type of relay which can

    sense phase failure, phase sequence and over ,under voltage.

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    Current sensor:

    The device consists of a precise, low-offset, linearHall circuit with a copper conduction path located

    near the surface of the die.

    Applied current flowing through this copper

    conduction path generates a magnetic field which

    the Hall IC converts into a proportional voltage.

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    The output of the

    device has a positive

    slope when anincreasing current

    flows through the

    primary copper

    conduction path (frompins 1 and 2, to pins 3

    and 4), which is the

    path used for current

    sampling.

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    Proximity sensor:

    Inductive Proximity Sensors detect the presence of metal

    objects which come within range of their oscillating field

    and provide target detection to zero speed.

    Internally, an oscillator creates a high frequencyelectromagnetic field (RF) which is radiated from the coil

    and out from the sensor face . When a metal object enters

    this field, eddy currents are induced into the object.

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    As the metal moves closer to the sensor, these

    eddy currents increase and result in an

    absorption of energy from the coil which dampens

    the oscillator amplitude until it finally stops.

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    Potential Transformer

    Transformer:

    A transformer is a device that transfers electrical

    energy from one circuit to another through

    inductively coupled conductorsthe transformer's

    coils.

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    Programmable Logic Controllers

    A programmable logic controller (PLC) is aspecialized computer used to control

    machines and process.

    It uses a programmable memory to storeinstructions and execute specific functions

    that include On/Off control, timing, counting,

    sequencing, arithmetic, and data handling.

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    Relays:

    Relays:

    A relay is an electrically

    operated switch.

    Current flowing through thecoil of the relay creates a

    magnetic field which

    attracts a lever and

    changes the switchcontacts.

    The coil current can be on

    or off so relays have two

    switch positions and most

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    PLC programming

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    LADDER DIAGRAM:

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    SCADA

    The term SCADA usually refers to centralizedsystems which monitor and control entire sites, or

    complexes of systems spread out over large

    areas (anything from an industrial plant to a

    nation). Most control actions are performed automatically

    by PLCs.

    Host control functions are usually restricted to

    basic overriding orsupervisorylevel intervention.

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    SCADA DEVELOPEMENT

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