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Catalysis 1

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  • Catalysis

    1

  • Catalysis ApplicationsCatalysis Applications

    World catalystsWorld catalysts 9 G$ business in 1999 24% for Refining, 24% for Chemicals,

    23% for Polymers, 29% for Environment

    2

  • 3

    oxidation

  • According to Dept. Energy, USA, in 2003

    Catalysis & Catalytic processes are responsible for about 20% of the U.S. gross domestic product (all goods and services) the keys to future gains in energy efficiency, environmental stewardship and attendant economic prosperity for the country

    4

  • The twelve principles of Green Chemistry1. It is better to prevent waste than to treat or clean up

    waste after it is formed.2. Synthesis methods must be designed to maximize the

    incorporation of all materials used in the process into the final product.

    3. Whenever practicable, synthetic methodologies should be designed to use and generate substances that possess little or no toxicity to human health and the environment.

    4. - - - -9. Catalytic reagents (as selective as possible) are

    superior to stoichiometric reagents.10. - - - -

    5

  • Early History of Catalysis

    Neolithic age ( ~5000B.C.)

    Biocatalytic fermentation in wine manufacture

    500B.C.

    Soap manufacture (hydrolysis of animal fats with potash lye)

    1500A.C.

    Alchemists formed sulfuric acid by a mysterious catalytic process

    6

  • 1831

    Pelegrine Phillips (a Bristol vinegar manufacturer) obtained the 1st known patent in catalysis for the reaction

    SO2 + air SO3 (Pt sponge as catalyst)

    The catalyst used now-a-day is V2O5/ SiO2

    1835

    J.J. Berzelius coined the word catalysisGreek words cata means down

    lysis means split or break7

  • This new force, which is unknown until now, is common to both organic and inorganic nature. I do not believe that it is a force completely independent of electrochemical affinities; It is more convenient to give this force a separate name. I would therefore call this the catalytic force. I would furthermore, call the decomposition of substances resulting from this force catalysis, just as the decomposition of substances resulting from chemical affinity is calledanalysis.

    1880 Carl Groebeaccidentally broke a thermometer while stirring a mixture of hot naphthalene and H2SO4 phthalic anhydride & phthalic acid dye chemistry

    8

  • 1899 Arrhenius equation k = A exp(-Ea/RT)

    1903 Ostward process

    2NH3 + 7/2 O2 2NO2 + 3 H2O (Pt sponge as

    catalyst) HNO3 industry

    1909 Ostward (German) received Nobel Prize

    for studies of reaction rate over catalysts

    1912 Paul Sabatier (French) received Nobel Prizefor studies of catalytic hydrogenation of organic

    compounds9

  • 1915 Haber Process

    N2 + 3 H2 2 NH3 (Fe catalyst)

    1919 Fritz Haber (German) received Nobel Prize

    1920 Sabatier published the 1st book on catalysis

    1923 Methanol synthesis

    CO + 2 H2 CH3OH (Cr2O3-ZnO catalyst)

    1930 Fischer-Tropsch Process

    CO + H2 (CH)n (Fe catalyst)

    10

  • 1932 Langmuir (USA) received Nobel PrizeFor surface chemistry and Langmuir isotherm

    1936 Modern era in catalysis

    Catalytic cracking of petroleum (acid treated clays as catalyst)

    BET surface area

    Deuterium discovery isotope research

    1963 Ziegler (German) & Natt (Italian)received Nobel Prize for stereoregulatedpolymerization catalyst

    11

  • Three Classes of Catalysts

    Heterogeneous- The catalyst and the reactants are in different phases

    Homogeneous- The catalyst and the reactants are in the same phase

    Biological - Enzymes

    12

  • Effect of Catalyst on Reaction Profile and Activation Energy

    13

    Reaction profiles for theuncatalyzed and catalyzed decomposition of ozone

    Homogeneous Catalysis

  • Homogeneous CatalysisProduction of acetic acid

    1916 acetyleneacetaldehydeacetic acid1950-1960 oxidation of n-butane or naphtha1955 homogeneous methanol carbonylation use

    Ni catalyst by BASF1960 iodide-promoted CO catalyst under 2300C

    600atm yield 90%1970 Monsanto synthesis use Rh complex

    (180-2200C 30-40atm) yield 99%1980 Celanese and Daicel improve Monsanto

    process adding LiI or NaI1996 use Ir-based process improved Celanese process1997 direct oxidation of ethylene by Denko

    14

  • Production of acetic acid

    15

  • Methanol carbonylation- Rh catalyzed methanol carbonylation

    16

    CH3OH + CORh complex

    CH3COOH180-2200C30-40atm

    r.d.s Rate [cat.][CH3I]

    14-15wt.% of H2O is required

  • Enzyme Catalysis Enzymes are high-molecular-mass proteins that

    usually catalyze one specific reaction or a set of quite similar reactions but no others.

    Extremely high selectivity The reactant substance (S), called the substrate,

    attaches itself to an area on the enzyme (E) called the active site, to form an enzyme-substrate complex (ES).

    The rates of enzyme-catalyzed reactions are influenced by factors such as concentration of the substrate, concentration of the enzyme, acidity of the medium, and the temperature.

    17

  • Induced-fit Model of Enzyme Action

    Lock and key Model by Emil Fischer in 1894

    18

  • Effect of Substrate Concentrationon Rate: [Enzyme] = Constant

    19

  • Effect of Enzyme Concentrationon Rate: [Substrate] = Constant

    20

  • Enzyme Activity as a Functionof Temperature

    21

  • Heterogeneous Catalysis Many reactions are catalyzed by the surfaces of

    appropriate solids.

    Steps in heterogeneous catalytic reactions1. Diffusion to the surface2. Adsorption of reactants3. Surface diffusion of reactants4. Surface reaction5. Surface diffusion of products6. Desorption of products7. Diffusion away from the surface

    Heterogeneous catalysis requires balance of adsorption, reaction, and desorption

    Catalyst strongly adsorbing > no rxn.Catalyst weakly adsorbing > no rxn.

    22

  • A Surface-Catalyzed Reaction

    23

  • Catalytic Reaction Steps

    Adsorption

    CO

    O2

    Surfacediffusion

    Precursor

    Surfacereaction

    Desorption

    2CO

    24

  • 25

  • 26

    Rxns catalyzed by Metals Catalyst High activityH-D exchange most trans. metals W, Pthydrogenation Group

    skeletal isomerization of (HC)n Pt, Ir, Pd, Au Pt

    dehydrogenation Group Ptoxidation Ag

    Ag

    AuAu, Pt metals Pt

    Pt metals Pt

    Pt metals Rh

    Ni, Co, Pt metals Ni,Pt

    hydrogenolysis Group

    double bond shift Pt metals PdRu, Rh, PdOs, Ir, Pt

    CH2=CH2 CH2 CH2

    O+O2

    CH3OH HCHOO2+

    CO CO2O2+

    Ostwald process

    NO CO+2 2 CO2+2N2

    CH4 + H2O CO + H2

    + 6454 + O2 H2ONONH3850oC

  • Transition Metal oxide catalysts

    Rxn CatalystCu2O or multimetallic oxidee.g. Bi2O3-MoO3

    Propylene acrolein + acrylic acid

    Complex metal molybdatesor multimetallic oxidee.g. CdMoO4,

    M8FeBi(MoO4)12O12

    Co2+, Ni2+

    C3H6 CH2 CH CN +O2, NH3

    H2OOne-step ammoxidationto acrylonitrile

    butane butadiene

    OxidativedehydrogenationC4H8 + O2 C4H6 + H2O

    12

    H < 0exothermic

    H2+C4H6C4H8

    Ferrite spinelse.g. MnFe2O4, Zn(Cr2-xFex)O4

    dehydrogenation endothermic metal catalyst, high temp. rxn., easily cokingH > 0

    27

  • Transition Metal oxide catalysts (continue)

    Rxn Catalyst

    Naphthalene or o-xylene + air phthalic anhydride

    28

    Supported V2O5

    n-butane maleic anhydride (VO)2P2O7

    Butene (or benzene) + air maleic anhydride

    (VO)2P2O7, (V2O4/MoO3)

    SO2 O2 SO3 H2SO412

    + V2O5 + K2SO4 /SiO2

    CH3OH lean Fe2O3-MoO3CH3OH rich Ag

  • Solid acid catalysts

    (i) alumina & acid-treated clays(ii) aluminosilicate (incorporation of alumina in silica)

    silica-alumina(iii) protonated zeolites behave as highly acidic solutions

    (amorphous)

    (crystalline)

    shape selectivity acid amount no. of Al acid strength 1 / no. of Al

    (iv) super acidsH0

    -14.5-16.0-12.9

    TiO2ZrO2Fe2O3

    H2SSO4-2SO2

    + calcination

    29

  • Liquid super acids H0-11.9-13.0-13.8-15.1-14.1

    < -13.2< -14.5

    100% H2SO4HClO4ClSO3HFSO3HCF3SO3HSbF5AsF5

    Bronstedsuper acid George Olah

    1994Nobel Prize winner

    Lewissuper acid

    30

  • AcidStrength

    Acid-Catalyzed Rxns

    Isomerization (alkene double-bond isomerization;trans, cis-isomerization)

    Alcohol dehydrationPolymerizationCrackingSkeletal isomerizationAlkylation

    Acylationincreases

    e.g.

    Disproportation

    CH3

    + CH3OH + +

    CH3

    CH3

    CH3

    CH3

    CH3CH3

    +CH3 C

    O

    O CH3

    CH3 C

    O

    Cl

    C CH3

    O

    CH3 CH3CH3

    CH3

    CH3

    CH3

    CH3

    + ++2

    31

  • Solid basic catalysts less used, and less developed

    MgO (/Li2O), CaOK/Al2O3KNH2/Al2O3M-zeolites (M: Li < Na

  • Base-Catalyzed Rxns

    dehydrogenation

    aldol condersation

    Side-chain alkylation with methanol

    CH3CH2CH3

    OHCH3CH2CH3

    O

    CH3CH CH2

    +

    + H2O

    H2

    CH3CH2CH3

    OCH3CCH2C

    O OH

    CH3CH3

    CH3CCH

    O

    C

    CH3

    CH3

    H2O-

    acid-catalyzed

    base-catalyzed

    + H2OCH3OH+

    CH3 CH2CH3

    CH2CN CH3OH+ CHCN

    CH3

    H2O+623K

    33

  • Cracking rupture of C-C bondsendothermic rxn. favored by high Temp.

    Thermal cracking production of ethyleneCatalytic cracking production of gasoline

    gas-oil (C13 ~ C25) gasoline + gases(C5 ~ C12) (< C4)

    Octane number ratingn-heptane 0iso-octane 100(2,2,4-trimethylpentane)

    Catalyst activity falls down very quickly ~ 15 min F.C.C.

    Fluid catalytic cracker 34

  • Thermal cracking large amount of ethyleneCH4

    small amount of olefinsat ~900oC

    free-radical mechanisms

    CR1

    H

    HCH

    HR2 R1 C

    H

    HCH

    HR2+

    empirical rule: C-C bond scission at C-C bond to C atom having unpaired e-

    RCH2-CH2-CH2 RCH2 + H2C=CH2-scission

    '

    CH3 RCH2CH2CH2CH2CH2R+ CH4 RCH2CH2CH2CHCH2R+

    Random position

    -scission

    RCH2CH2 H2C CHCH2R+35

  • 36

  • F.C.C.

    520-5400C

    ~ 7000C

    C + H2O CO + H2

    37

  • 38

  • 39Octane boosters

  • Catalytic cracking 400 ~ 600 oC

    Carbocations as intermediate initiation

    Olefins + Brnsted acid

    Paraffins + Lewis acid abstraction of H- ion

    H2C CHCH3 H+ H3C C

    HCH3+

    RH L R LH-+ +

    R2H R1HR1 R2+ +saturated

    Easily from olefinsTherefore, adding small amount of C=C-R, usually enhancethe cracking rate of paraffins

    Stability of carbocations

    3o >2o >1o40

  • Rxn. of carbo-cation ions1 isomerization

    H2C CH CH2CH2CH3 H3C CH CH CH2CH3

    CH2CH2CH3H2C CH

    -H+

    H+

    2 -scission

    paraffin

    -scission

    H- migration

    -scission

    H--transfer

    Propagation

    2 H--transfer

    41

  • 3 Alkyl migration

    4 Termination

    alkyl migrationH- migration

    H--transfer

    termination

    CH3 C

    CH3

    CH2CH2R CH3 C CHCH2R

    CH3

    -H+

    CH3CH3CHCH2CH2R CH2CHCH2CH2R

    CH3

    CH3 C

    CH3

    CH2CH2R

    CH3 C CHCH2R

    CH3

    R' CH3CHCH2CH2R

    CH3

    +

    - H+

    R'H

    42

  • Zeolite catalysts

    Zeolites become important in catalytic industry, when it was discovered that rare earth and hydrogen-form zeolites possessed cracking activity several order of magnitude greater than that of conventional silica-alumina catalyst.

    To obtain the same conversion

    Temp. (0C) 540

  • Zeolites increase activity for hydrogen-transfer rxn. among product molecules.

    olefins, naphthene paraffin, aromatics more C5~C10 products, less C3, C4 products lower rate of coke formation

    polyaromatic structure

    44

  • Table 5 Thermodynamic Distribution of Isomers at Different Temp.

    45

    HCs -6 38 66 93Butanes

    n- 15 25 35 43

    2-methylpentane (MP) 20 28 34 36

    n-hexane 4 11 14 17

    Pentanes

    n- 5 15 22 29neo- 0 0 0 0

    Hexanes

    2,3-dimethyl butane 11 10 9 9

    3-methylpentane 8 13 15 17

    iso- 85 75 65 57

    iso- 95 85 78 71

    2,2-dimethyl butane (DMB) 57 38 28 21

    (C)

  • Mechanism of n-hexane isomerization over superacidStep 1. formation of carbocation

    + H2

    H H

    Step 2. hydride or alkide shift

    isomers

    Step 3. hydride transfer from alkane to incipient carbenium ion

    iso-R + iso-RH +

    n-hexane

    2MP 3MP

    2,3 DMB2,2 DMB

    alkidemigration

    46

  • Nanotechnology of Catalysis

    Catalysts are perhaps the first industrial nanotechnology

    2-10 nm particles (sometimes larger) on high surface area support (Al2O3, SiO2)

    Automotive catalyst:nm Pt on -Al2O3 47

  • Catalyst Particles

    Catalytic reactions occur on catalyst surfaces

    Small particles maximize surface area- optimize use of catalysts

    (more metal atoms at surface)

    Catalyst dispersionfraction of catalyst atomsat surface (10-40%)

    48

  • O2

    O OOOOC

    OC

    2 CO

    2 CO 2

    Turn-over

    Reactive site

    Catalyst TurnoverTurnover rate [=] s1: number of reaction cycles completed at a catalyst site per second

    49

  • Supported metal catalysts

    objective: to increase the effective surface area of metals

    e.g. (i) Pt of finely divided particles in 1m-diameter

    dispersion ~ 0.001

    T

    S

    NN

    ==atoms totalof no.

    atoms surface of no.dispersion

    (ii) Commercial Pt reforming catalyst dispersion 0.5

    dispersion , effective S.A.

    50

  • usually measured by chemisorption1S.A. effective = smm nXn

    Where Xm=no. of metal atoms/adsorbate molecule

    nm=monolayer adsorbate uptake

    ns=no. of metal atoms/unit area

    obtained from low index crystal plane

    MCuAuFeNiPdPt

    ns (atoms/1019m-2)1.471.151.631.541.271.25

    =102

    51

  • back-extrapolating

    52

  • 53

    Preparation of supported catalysts

    1. Determination of the catalyst used

    type of reaction

    literature

    modification based on knowledge of catalysis

    2. Choice of metal presursors

    loading, usually 1~10%

    solubility and availability

    if possible, avoid chloride, bromide, sulfate

  • General Procedures of Preparing Supported Catalysts

    Impregnation or Co-precipitation

    Calcination

    Reduction

    54

  • Co-precipitation

    Mixing of the solutions of metal and support presursors

    55

    Calcination

    Co-precipitation by adding base

    Filtering the precipitate, washing & drying

    Reduction

  • Incipient wetness impregnation

    Dissolving the metal precursor in the solvent of the volume close to the pore

    volume of the support

    Adding the metal precursor solution onto the solid support material drop by drop

    56

    Calcination

    Reduction

    Drying the solid mixture

  • Impregnation

    Suspending the solid support material in the solution of metal presursors

    57

    Calcination

    Evaporating the solvent

    Drying the solid mixture

    Reduction

  • Metalsunpaired d-eletrons, the activity of the metal surface

    58

  • Volcano curve

    59

  • 60

    M- H

    Mn, 3d5Cu, 3d10

  • 61

  • 62

  • 63

  • Percentage distribution of products from the reaction of

    ethene with deuterium over some group VIII metals

    Ethenes EthanesMetal T(K) C2H4-mDm C2H6-nDn C2H6

    Pd 310 52.1 23.4 24.5Pt 327 10.6 70.1 19.3

    Ir 360 11.8 83.6 4.6

    Rh 350 72.6 23.9 3.5

    Pd, Rh: Rate of alkene desorption > Rate of alkene reductionPt, Ir: Rate of alkene desorption < Rate of alkene reduction

    64

  • Selective hydrogenationCH2=CH-CH=CH2 + H2 CH2=CH-CH2CH3

    To achieve high selectivity of butene:

    Rate of desorption of alkene > Rate of alkene reduction

    Pt, Ir: Poor for alkene isomerization; going to complete reduction

    65

  • Fats & Oils

    66

  • 12 C

    14 C

    16 C

    18 C

    67

  • 68

  • 69

  • Hydrogenation of unsaturated lipids

    70

  • Edible-oil reduction

    71

  • 72

    Stearic acid

  • 73

  • Ag catalyst for ethylene oxidation

    CH2 CH2 O2Ag

    CH2 CH2

    O

    CO2

    +230oC

    Adsorption

    O2 O2

    O2-2

    2O2-

    (ads. on 4 adjacent Ag+) Ea ~ 3 kcal/mol

    (ads.) Ea ~ 8 kcal/mol

    (ads.) Ea ~ 20 kcal/mol

    Can be blocked by Cl-, selectivity

    fastprocess

    Mechanism

    CH2 CH2(g) +

    Ag

    O

    O CH2CH2O

    O

    Ag

    CH2O

    CH2

    Ag

    O-

    74

  • Effect of pore volume

    Partial oxidation or reduction products will be completely oxidized or reduced if trapped in pores.

    High surface area catalysts are usually avoided.

    (i)

    CH2 CH2

    OCH2 CH2 O2

    Ag+

    230oCepoxide

    + CO2 by-product(ii)

    C CH

    H

    H

    H+

    Pt,Pd, NiH2 C C

    H

    H

    H

    H

    H

    H

    important in food industry; C=C not completely remove to avoid hardening 75

  • Automotive Emission Control

    carbon monoxide (CO, 0.5 vol.%)unburned hydrocarbons (HC, 350 vppm)nitrogen oxides (NOx, 900 vppm)hydrogen (H2, 0.17 vol.%)water (H2O, 10 vol.%)carbon dioxide (CO2, 10 vol.%)oxygen (O2, 0.5 vol.%)CONOxHC

    76

  • Automotive Emission Control

    Largest use of Pt, Pd and Rh industrially

    Example of typical heterogeneous catalytic reaction

    Three-way catalyst: Pt/Pd/Rh on CeO2

    Pt/Pd: CO + 1/2 O2 > CO2Pt/Pd: HC + O2 > CO2 + H2O

    Rh: NOx + HC(CO) > N2 + CO2 + H2O

    77

  • The Catalytic ConverterThe catalytic converter consists of Rh, Pt and Pdparticles on an Al2O3/CeO2 wash-coat deposited on amonolith of cordierite

    78

  • Three Way Converter

    OxygensensorEngine

    Catalyst

    AcceleratorAir

    Fuel

    Exhaust

    Computer

    Pt/Pd/RhCeria washcoat

    A/F ratio

    14.914.614.30

    100

    Conv. %CO

    NOx

    HC

    stoic

    Poisoning of the catalyst: Pb, S

    desulfurizationunleaded gasoline is neccessary

    79

  • Catalyst Support Effects

    Note cyclic operation of catalytic converterFuel lean: CO, HC oxidationFuel rich: NOx reduction

    Yet oxidation and reduction continue even when the A/F mixture favors the opposite reaction!

    How does this occur?

    CeO2 acts as an oxygen storage medium

    Fuel rich: Oc + Ce3+ > Ce4+ (i.e. CeO2)

    Fuel lean: CeO2 > Ce3+ + O

    80

  • Fuel cells

    Liquid electrolyte : AFC, PAFC, MCFCsolid electrolyte: PEMFC, SOFC

    Low temperature: AFC, PAFC, PEMFChigh temperature: MCFC, SOFC

    81

  • Fuel cells Concept of solid oxide fuel cell (SOFC)

    82

  • Fuel cells Concept of proton-exchange membrane fuel cell PEMFC

    83

  • The catalysts for fuel cells

    84

  • Nanoscale Effects in Catalysis

    Are catalyst particles simply small versions of the catalyst material?

    Does the nanoscale influence catalytic properties beyond simply presenting more surface atoms?

    What possibilities exist for nanoscale modification of catalyst behavior?

    1. Modification of electronic structure2. Interaction of different structure surfaces3. Spill-over effects/other support interactions4. Variation in fluid phase transport properties

    85

  • Catalyst Size Effect- I

    Figure 2. (a) Cyclic voltammograms of carbon-supported Pt catalyst samples recorded in 0.1 M HClO4 solution; T= 20 C, scan rate 50 mV/s; currents are normalized to the measured Pt surface area (Hupd charge after double layer correction); HRTEM images of a carbon-supported Pt nanoparticle (b), and the nanostructured Pt film supported on organic whiskers (c).

    J. AM. CHEM. SOC. 127, (2005) 682186

  • EXAFS of Pt/C and Pt-alloy/C catalysts[S. Mukerjee, J. McBreen, J. Electrochem. Soc. 146 (1999) 600.]

    Change in d-band density

    particle size / nm

    2 4 10

    Effect of change in potential of 0-0.54 V

    0

    0.22

    Pt/C

    Pt d-band density

    Pt-Pt bond distance / nm

    2.66 2.78

    Pt-alloy effects

    Pt/Ni/C

    Pt/Co/CPt/Fe/C

    Pt/Cr/C

    Pt/Cr/C optimal for O2 reduction due to optimal d-band vacancy

    87

  • 88

    Active sites on edge

    Active sites on terrace

    TOF = (AR)/(FE)Atomic rate

    Fraction expose

    demanding

    facile

    Catalyst Size Effect- II

  • structure-insensitive

    structure-sensitive

    89

  • Consideration in supported metal catalyst

    (1) metal particle size effect

    (2) support effect

    (3) metal-support interaction

    90

  • (1) Metal particle size effect Adv. Catal. 36, 55 (1989)

    atom clusters bulk metallic particle

    geometry coordination number chemical properties

    change a lot for particles 55 atoms

    ~ 1 nm diameter

    Particle size effect, usually investigated in the range of 10 ~ 50 in diameter. When > 40-50 , the crystals exhibit bulkbehavior

    91

  • 1969, Boudant divided catalytic rxns over metals into 2 systems

    Adv. Catal. 20, 155 (1969)

    demanding rxn. structure-sensitiveTON changes with percentage dispersion, alloying, or poisoning

    facile rxn. structure-insensitive

    92

  • facile rxn. the active site may be a single surfaceatom

    e.g. simple hydrogenation rxn. of 1-hexene, cyclohexene, benzene, allyl alcohols.

    demanding rxn. the active site may be several surface atoms whose arrangementrelative to each other is critical

    e.g. rxns involving C-C breaking, hydrogenolysis, skeletal isomerization.

    electronic effectgeometric effect

    possible explanation:

    93

  • facile

    demanding

    94

  • Reaction on NanocatalystsH2/O2 reaction at 1000 K

    (nonflammable mixture in Ar)

    H2 + 1/2 O2 > H2O

    [S. Johansson, K. Wong, V.P. Zhdanov, B. Kasemo, J. Vac. Sci. Tech. A 17 (1999) 297.]

    130 nm Pt/CeO2 fresh and after 10 min of reaction

    95

  • Equilibrium Particle Shape

    Reaction alters particle shape!

    Polycrystalline particles become crystalline

    Large particles disintegrate to faceted crystals

    500 nm Pt/CeO2 (a) fresh and (b) after 10 min of reaction

    96

  • Influence of Surface Reaction

    Role of oxygen as reactant- Oxygen adsorption weakens Pt-Pt bonds- Pt (in oxide form) becomes more mobile- Effects not seen for H2, H2O

    Energy transfer from reaction- Adsorption highly exothermic (2.5 eV/t.o.)- High reaction rates (t.o. 103!)

    Local temperature increase

    97

  • 98

    3. interparticle transport

    2. particle migration

    transfer is strongly dependent on the gas environment

    Sintering and Mobility

    1. atom migration

    rapid up to particle radius of ~50

  • Sintering and Mobility

    3. interparticle transport

    RuO4 mp. 25 C, bp. 40 COsO4 mp. 40 C, bp. 130 C

    e.g. in O2, metals form volatile metal oxidesin CO, metals form carbonyl species

    transfer is strongly dependent on the gas environment

    99

  • In an inert or reducing atmosphere

    force cohesive1growth particle Tammann Temp. 0.5 Tm.p.(K)

    Htting Temp. 0.3 Tm.p.(K)

    Lattice becomes appreciably mobile

    Surface becomes approciably mobile

    stability of metal particles cohesive force mp..

    Ag(916)

  • In Oxygen

    At high temperatures (>600)Sintering follows the normal pattern, increases as Temp , or Time

    Stability of metal particles Hf of metal oxides

    Os < Ru < Ir < Pt < Pd =Rh

    experimental result: Ru < Ir < Pt < Rh

    At moderate temperature range redispersion

    e.g. Pt/Al2O3 increasing in dispersion by treating in O2at 400~600 , (optimum temp. 550 ), for short period of time

    Ir/Al2O3 at 400

    101

  • Mechanism of redispersion:Metal oxide molecules detached from the crystallites migrate to a surface site and become fixed by forming a surface complex with the support.

    Upon subsequent reduction, some re-agglomeration occurs

    In the presence of a liquid phase, crystallite growth of a supported metal may occurs much more readily than in a hydrogen environment.

    Many metals dissolve to a very slight extent in a variety of nonaqueous liquids.

    102

  • Poisoning an impurity in the feed stream alters the surface composition of the metals.

    1. stronger chemisorbed than reactants2. alloy formation

    by

    Electronegative Species:

    103

    S2-,CO,PH3,O2 & H2O

    Cl-,P compounds,Other metals

    for metals used as catalysts under reduction conditions, e.g. Fe for NH3synthesis is poisoned by forming metal oxide.

    from salt contamination, or from Cl2 in waterfrom lubricating oil

  • Electronic effect from S

    104

  • Promoter a small amount of species on the catalyst or in the feed stream to improve the catalytic activity or selectivity.

    Electropositive Species: e.g. alkaline metals

    In CO hydrogenation, adsorbed K increases the rate of CO dissociation on Ni(100), increase carbon level, and increase therate of formation of higher hydrocarbons.

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  • Summary

    Catalysts are an existing nanotechnology

    Nanotechnological aspects of catalysis only just beginning to be understood

    More effects to explore- Modification of electronic structure- Interaction of facets- Interaction with support (spillover effects)- Mass transport resistances- Confined space reactions and catalysis

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    CatalysisCatalysis ApplicationsEffect of Catalyst on Reaction Profile and Activation EnergyHomogeneous CatalysisEnzyme CatalysisInduced-fit Model of Enzyme ActionEffect of Substrate Concentrationon Rate: [Enzyme] = ConstantEffect of Enzyme Concentrationon Rate: [Substrate] = ConstantEnzyme Activity as a Functionof TemperatureHeterogeneous CatalysisA Surface-Catalyzed ReactionPercentage distribution of products from the reaction ofethene with deuterium over some group VIII metalsThe Catalytic ConverterFuel cellsFuel cellsFuel cellsThe catalysts for fuel cells