New osx project update_agosto_final_inglês
Transcript of New osx project update_agosto_final_inglês
Project Update
AUGUST 2011
Açu Shipyard – Licensing
Term of Reference
EIA filling
Public Hearing
Preliminary License
Installation License
Beginning of Construction (July)
2
Açu Shipyard – Industrial District
A new cluster for Heavy Industry
3
Açu Shipyard – Setup
Administrative buildings with LEED
Certification (US Green Building Council)
FPSO
Dry dock and effluent station
treatment
Quay
Electric Substation 345 kV – 13.8 kV
Platform assembly area
Administrative buildings
Water treatment station
Green curtain
Modules construction area
Platform construction area
Industrial unit
4
Açu Shipyard – Advantages
Welding economies: 18m steel plate results in 56% less welding
— US$ 3.5 million savings and 28 days reduction in construction / FPSO
— US$ 1.9 million savings and 24 days reduction in construction / WHP
Energy Savings: 30% reduction and US$ 4 million in annual savings
Welding length: (18m x 8point) + 20m = 164m
COMPARATIVO DE FABRICAÇÃO DE BLOCOS PARA DOIS TIPOS DE CHAPAS: (18m X 4m X 19,5mm) & (9m X 2,44m X 19,5mm)
2.4M 2.4M 2.4M 2.4M 2.4M 2.4M 2.4M 2.4M
18M
9M
9M
20M
1 2 3 4 5 6 7 8 9
4M 4M 4M 4M 4M
18M
20M
1 2 3 4 5
WELDING LENGTH: (18M * 9POINT) + 20M = 182 M WELDING LENGTH: 18M * 4POINT = 72MWelding lenght: (18m x 4point) =72m
Regular Size Açu
5
Açu Shipyard – Advantages
Optimal Weather conditions: Less than 30% of rainy
days per year
Better soil: Sandy soil requires lighter foundations
Integration Slots: Up to 3,525m of quay allowing
simultaneous integration of 9 FPSOs and the construction
of 8 WHPs. (6 FPSOs and 2,400m at 1st phase)
Proximity to Campos Basin: ( ≈ 150Km)
— FPSO / WHP travels to Campos Basin in half a day
— Savings of US$ 4,0 million as compared to a site in
Singapore
6
Açu Shipyard – Capex
Preliminary Budget – US$ (MM) Total LLX OSX
Common Infrastructure 448 219 229
Investigation and Engineering 31 15 16
Civil Works 416 204 212
Offshore Dredging (854k m3) 111 55 56
Onshore Dredging (13,000k m3) 41 20 21
Break Water (2,300k m3) 264 129 135
Pre eng. Cost + environmental 74 - 74
Civil Works 447 - 447
Onshore Dredging (10,500k m3) 90 - 90
Quay 262 - 262
Back area embankment (6,000k m3) 21 - 21
Site campo facility and management 74 - 74
Shipyard structure 544 - 544
Buildings 265 - 265
Dry Dock 133 - 133
Roads and paving 146 - 146
Equipment and others 420 - 420
Total 1,933 219 1,714
Merchant Marine Fund ≈ 80%
7
Current Order Book – OGX
Equipment CapacityEstimated
CAPEX (US$ MM)
Delivery*
FPSO OSX-1 80K bopd 610 3Q 2011
FPSO OSX-2 100K bopd 775 2Q 2013
FPSO OSX-3 100K bopd 800 3Q 2013
FPSO OSX-4 100K bopd 850-900 2Q 2014
FPSO OSX-5 100K bopd 850-900 4Q 2014
WHP-1 30 wells 400-450 1Q 2013
WHP-2 30 wells 400-450 2Q 2013
Total 4,685 – 4,885
* Delivery at the shipyard (ex installation)
8
FPSO OSX-1
AUGUST 2011
FPSO OSX-1 – Customization
MODIFICATION WORK
NEW INSTALLATION
Hull / Engine Room Mod.
Central Pipe Rack Mod.
M430 Mod.
M400 Mod.
M310 New M280 Mod. M250 New M220 Mod. W140 Mod.
F110 Mod.
N130 Mod.
N160 Mod.
M350 NewM200 New
M320 Mod. M290 Mod. M260 Mod.
M380 New
10
M230 New
FPSO OSX-1 – Project Progress
11
FPSO OSX-1 – Project Progress
FPSO— Mechanical Completion and commissioning: July 30th
Turret— Instand-by at Indonesia.
Components of the mooring system— Stored in Brazil.
1
2
3
1
2
3
12
60%
65%
70%
75%
80%
85%
90%
95%
100%
Planned Actual
FPSO OSX-1 – Project Progress
Delivery Progress & Timeline
March 11 April 11 May 11 June 11
Planned 84.81% 86.90% 90.38% 95.85%
Actual 84.47% 86.96% 89.90% 92.43%
Purchase
Delivery in Singapore
First Oil
13
FPSO OSX-1 – Hire of Personnel On-Track
Percentage of Workers Hired
No. of employees March 11 April 11 May 11 June 11
Planned 58 79 79 86
Actual 61 73 74 77
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
% Planned % Actual
14
FPSO OSX-1 – Personnel Experience
14%
26%
28%
28%
4%
Age
20 to 30 years
30 to 40 years
40 to 50 years
50 to 60 years
Greater than or equal to 60 years
49%
32%
19%
Less than 20 years
20 to 30 years
Greater than or equal to 30 years
ExperienceTime
15
OSX-2 / WHP-1 System
AUGUST 2011
OSX-2 / WHP-1 System
WHP-1 OSX-2
17
OSX-2 / WHP-1 System
Construction Contract
— EPCIC (Engineering, Procurement,
Construction, Installation and Commissioning)
contract executed with SBM Offshore
Long term debt commitment
— Proposals with 100% underwriting
— Mandated and with negotiated term sheet
— Debt/Equity Structure – 80/20
Construction Contract
— EPCIC (Engineering, Procurement,
Construction, Installation and Commissioning)
contract executed with Techint
Drilling Package
— Ongoing tender
— Initial proposals received on December 8th,
2010 from AKER, NOV, TTS and SEAWELL
Expected Timeline Status
GTD
RFP
Delivery at shipyard* 2Q13
* ex-installation
OSX-2
Expected Timeline Status
GTD
RFP
Delivery at shipyard * 1Q13
* ex-installation
WHP-1
18
OSX-3 / WHP-2 System
AUGUST 2011
OSX-3 / WHP-2 System
WHP-2 OSX-3
20
OSX-3 / WHP-2 System
Construction Contract
— EPCIC (Engineering, Procurement,
Construction, Installation and Commissioning)
contract executed with Modec
Construction Contract
— EPCIC (Engineering, Procurement,
Construction, Installation and Commissioning)
contract executed with Techint
Drilling Package
— Ongoing tender
— Initial proposals received on December 8th,
2010 from AKER, NOV, TTS and SEAWELL
Expected Timeline Status
GTD
RFP
Delivery at shipyard * 3Q13
* ex-installation
OSX-3
Expected Timeline Status
GTD
RFP
Delivery at shipyard * 2Q13
* ex-installation
WHP-2
21
FPSOs OSX-4 and OSX-5
AUGUST 2011
FPSOs OSX-4 e OSX-5
Two sister VLCC´s (Very Large Crude Oil Carriers) purchased in November 2010
Purchase price: US$ 27 MM each
VLCC Gemini Star received on January 13th, 2011 and VLCC Suhail Star received on February 22nd, 2011
Purchased from Vela International Marine Limited (subsidiary of Saudi Aramco)
Engineering for conversion and integration under bidding process
Delivery ex-installation scheduled for 2Q14 and 4Q14, respectively
Gemini Star Suhail Star
23