ME 445 Integrated Manufacturing Systemsme.metu.edu.tr/courses/me445/Assets/lecture...

Course Policy

Course Policy

ME 445Integrated

ManufacturingSystems

www.me.metu.edu.tr/courses/me445

ME 445 Integrated Manufacturing Systems 2Course Policy

Course Staff

COURSE INSTRUCTOR

Prof. Dr. M. A. Sahir ARIKAN

COURSE ASSISTANT

Akif HACINEC İPOĞLU (Office: G-133)[email protected]


Course Schedule

COURSE SCHEDULE

All lectures are at ME G203.

Section 01 Tuesday 12:40 - 13:30Thursday 13:40 - 15:30


• Teach basic elements of flexible automation,

• Teach/practice CNC machines and programming, and robotics,

• Introduce the concepts of modern technologies used in today’s manufacturing enterprises, like, group technology (GT), integrative manufacturing planning and control, etc.,

• Give a broad view of Computer Integrated Manufacturing (CIM) and its basic features.

Objectives-I


• During the CIM Laboratory practice hours, perform process planning and programming, manufacture some parts personally by using CNC machine tools, thus:

• Experience the CIM environment and some related activities,

• Learn and practice process planning, CNC machining, PLC programming by writing programs for handling and manufacturing of parts.

Objectives-II


• Two Midterm Examinations

(MT I 20 % - MT II 20 %)

• Multiple-choice, problem solving

• Closed book and notes.

• Final Examination (40 %)

• Multiple-choice, problem solving

• Closed book and notes.

• CIM Laboratory (20 %)

• If attendance is over 70 %� Bonus up to 5% maximum(70% gets 0, 100% gets 5% bonus) TOTAL 105 %

Grading


REGULAR EXAMINATIONSExamination dates, hours, and places will be announced by the Mechanical Engineering Department.

MAKE-UP EXAMINATIONSMake-up examinations may be given to those with valid excuses (i.e. medical report, ...) approved by the Mechanical Engineering Department. If you are eligible to take any of the make-up examinations, you must contact the course instructor or the course assistant. Make-up examinations may not be of multiple-choice type.All make-up examinations will be given after the final.

Examinations


EXAMINATION RULES• During the examinations you are only allowed to use pencil

and eraser; when allowed calculators.• Your mobile phones should be in your handbag, backpack,

etc. or in your pocket.

• During the examinations, you will be given a question booklet and an answer sheet .

• Return both of them to the assistants before you leave the classroom.

• If you do not return both of them, your examination will not be evaluated (will be invalid) and a disciplinary investigation will be started according to the Disciplinary Regulations of Middle East Technical University.

Examinations


• CIM Laboratory (20 %)

• Sensors

• Process Planning and Programming forTurning and Milling

(Will be determined later.)

• Statistical Process Control

• PLC Ladder Diagram Programming

CIM Laboratory Practice

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Order of sampling

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• Duration: about 7-8 weeks;

• Needs to allocate extra hour(s) per week ;(excluding lunch break : 12:30 - 13:30)

• A student is only allowed to miss only one week of the CIM Laboratory work, without a valid excuse (10 points will be deducted from overall CIM Laboratory grade),

• If missed weeks are more than one, letter grade from the course will be NA.

• Course assistant(s) will evaluate the CIM Laboratory work.



• CIM Laboratory hours will be arranged until the end of the 2nd or 3rd week by considering the course schedules of the students.

• For the arrangement, individual course schedules will be collected during lecture hours in the 2nd or 3rd week.

• CIM Laboratory practice will start in the 3rd or 4th

week of the semester.



� If missed CIM Laboratory weeks -without a valid excuse- are more than one , regardless of your other grades, NA will be given as your COURSE GRADE at the end of the semester.

If your course grade is NA, you will not be able to take the FINAL examination.



• Besides attending the CIM Laboratory, you are expected to finish the assigned practice and write a report with an acceptable quality (i.e. get an acceptable grade)

• Acceptable grade is 60/100 from eachpractice .



• For a practice, if your grade is less than 60/100, you will be requested to improve it until your grade becomes 60/100 or above.

• If you don’t improve, you will get NAfrom the course.



• Class attendance will be taken starting from the first lecture.

• Even if you are planning to add the course afterwards, attend the classes starting from the first lecture.

• For some reason, if you are planning to register to the course afterwards by directly applying to the Mechanical Engineering Department, again attend the classes starting from the first lecture.

Otherwise you will not be accepted.

Attendance


� If your class attendance is less than 70.0 %, regardless of your other grades, NA will be given as your COURSE GRADE at the end of the semester.

If your course grade is NA, you will not be able to take the FINAL examination.

Attendance


• Your class attendance will be determined by considering the number of lecture hours you have attended and total number of attendances taken during the semester.

• Class attendance will be taken for every lecture hour.

• Why 70 %, but not 100 % ?

The remaining 30 % is for the lecture days in which you are:

officially participating in a university activity,for something personal,..., etc.

70.0 % Attendance


• Your attendance will be determined by considering the number of lecture hours you have attended and total number of attendances taken during the semester.

• Class attendance will be taken for every lecture hour.

• You should attend at least 70 % of the lectures, regardless of whatever your excuse is; exc ept medical reports .

• The remaining 30 % is for your excuses.

70.0 % Attendance


Text Book

Automation, Production Systems, and Computer-Integr ated ManufacturingMikell P. Groover 3/EISBN-10: 0132393212 ISBN10: 1292025921ISBN-13: 9780132393218 ISBN13: 9781292025926PEARSON - Prentice Hall, 2008 PEARSON NEW INTERNATION AL EDITION, 2013

Available at METU Bookstore and Library (Reserve Co llection, 3 day loan)


Text Book

4/EISBN-10: 0133499618 ISBN-13: 9780133499612PEARSON - Prentice Hall, 2015

4/E, GLOBAL EDITIONISBN-10: 1292076119 ISBN-13: 9781292076119 PEARSON - Prentice Hall, 2015

Available at METU Library (Reserve Collection, 3 da y loan)


• Nanua Singh, "System Approach to Computer-Integrated Design and Manufacturing" , Wiley, 1996.

• Paul Kenneth Wright, "21st Century Manufacturing", PEARSON-Prentice Hall, 2001.

• Bedworth, David, Henderson, Nerk Wolfe, Philip M., "Computer-Integrated Design and Manufacturing",Mc Graw-Hill International Editions, Mechanical Engineering Series, 1991.

• Zeid, Ibrahim, "CAD/CAM Theory and Practice", Mc Graw-Hill International Editions, Computer Science Series, 1991.

• Warnock, Ian, "Programmable Controllers Operation and Application", Prentice Hall, 1988.

Reference Books


Reference Books


1. Introduction to new concepts in manufacturing engineering,

2. Group technology,3. Process planning,4. Integrative manufacturing planning and control,5. Numerical control in manufacturing,6. Measurement, analysis and actuation,7. Computer Integrated Manufacturing (CIM)

systems.

Course METU Catalogue Description


Chapter 1 INTRODUCTION1.1 Production Systems1.2 Automation in Production Systems1.3 Manual Labor in Production Systems

(Read) 1.4 Automation Principles and Strategies(Read) 1.5 Organization of this book

PART I OVERWIEW OF MANUFACTURING

Chapter 2 MANUFACTURING OPERATIONS(Read) 2.1 Manufacturing Industries and Products(Read) 2.2 Manufacturing Operations(Read) 2.3 Production Facilities

2.4 Product/Production Relationship2.5 Lean Production

Chapters from the Textbook


PART II AUTOMATION AND CONTROLTECHNOLOGIES

Chapter 4 INTRODUCTION TO AUTOMATION

Chapter 6 HARDWARE COMPONENTS FOR AUTOMATION AND PROCESS CONTROL6.1 Sensors6.2 Actuators6.3 Analog-to-Digital Converters

Partly 6.4 Digital-to-Analog ConvertersCovered 6.5 Input/Output Devices for Discrete Data



PART II AUTOMATION AND CONTROLTECHNOLOGIES

Chapter 7 NUMERICAL CONTROL(“Appendix B 7: Part Programming with APT” is not included.)

Chapter 8 INDUSTRIAL ROBOTICS

Chapter 9 DISCRETE CONTROL USINGPROGRAMMABLE LOGIC CONTROLLERSAND PERSONAL COMPUTERS

MT I



PART IV MANUFACTURING SYSTEMS

Chapter 18 CELLULAR MANUFACTURING

Chapter 19 FLEXIBLE MANUFACTURING SYSTEMS

PART V QUALITY CONTROL INMANUFACTURING SYSTEMS

Chapter 20 QUALITY PROGRAMS FOR MANUFACTURING20.1 Quality in Design and Manufacturing20.2 Traditional and Modern Quality Control20.3 Process Variability and Process Capability20.4 Statistical Process Control



PART VI MANUFACTURING SUPPORT SYSTEMS

Chapter 23 PRODUCT DESIGN AND CAD/CAM IN THE PRODUCTION SYSTEM

Chapter 24 PROCESS PLANNING ANDCONCURRENT ENGINEERING

Chapter 25 PRODUCTION PLANNING ANDCONTROL SYSTEMS

MT IIChapter 26 JUST IN TIME AND LEAN PRODUCTION



1. Attend classes, follow lectures !

Attendance will be taken regularly.

2. Take notes when necessary

3. Read the textbook

4. Refer reference books

5. Study regularly

6. Attend CIM Laboratory work; get acceptable grades (≥ 60/100)

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