ME 445 Integrated Manufacturing Systemscourses.me.metu.edu.tr/courses/me445/Assets/lecture...

Course Policy

Course Policy

ME 445

Integrated

Manufacturing

Systems

www.me.metu.edu.tr/courses/me445

Course Policy ME 445 Integrated Manufacturing Systems 2

Course Staff

COURSE INSTRUCTOR

Prof. Dr. M. A. Sahir ARIKAN

COURSE ASSISTANT

Akif HACINECİPOĞLU (Office: G-133)[email protected]


Course Schedule

COURSE SCHEDULE

All lectures are at ME G203.

Tuesday 12:40 - 15:30


• Teach basic elements of flexible automation,

• Teach/practice CNC machines and programming,

and robotics,

• Introduce the concepts of modern technologies

used in today’s manufacturing enterprises, like,

group technology (GT), integrative manufacturing

planning and control, etc.,

• Give a broad view of Computer Integrated

Manufacturing (CIM) and its basic features.

Objectives-I


• During the CIM Laboratory practice hours, perform

process planning and programming, manufacture

some parts personally by using CNC machine

tools, thus:

• Experience the CIM environment and some

related activities,

• Learn and practice process planning, CNC

machining, PLC programming by writing

programs for handling and manufacturing of

parts.

Objectives-II


• One Midterm Examination (25 %)

• Multiple-choice and/or text type questions,problem solving,

• Closed book and notes.

• Final Examination (40 %)

• Multiple-choice and/or text type questions,problem solving,

• Closed book and notes.

• In-class Presentation and Participation (20 %)

• CIM Laboratory (15 %)

TOTAL 100 %

Grading


REGULAR EXAMINATIONS

Examination dates, hours, and places will be announced by the Mechanical Engineering Department.

MAKE-UP EXAMINATIONS

Make-up examinations may be given to those with valid excuses (i.e. medical report, ...) approved by the Mechanical Engineering Department.

If you are eligible to take any of the make-up examinations, you must contact the course instructor or the course assistant.

Make-up examinations may not be of multiple-choice type.

All make-up examinations will be given after the final.

Examinations


EXAMINATION RULES

• During the examinations you are only allowed to use pencil and eraser; when allowed calculators.

• Your mobile phones should be in your handbag, backpack, etc. or in your pocket.

• During the examinations, you will be given a question booklet and an answer sheet.

• Return both of them to the assistants before you leave the classroom.

• If you do not return both of them, your examination will not be evaluated (will be invalid) and a disciplinary investigation will be started according to the Disciplinary Regulations of Middle East Technical University.

Examinations


• Students will be requested to prepare PowerPoint

presentations to be presented to the class.

• The subjects of the presentations will be assigned

at the beginning of the semester.

• It is expected that these presentations also include

extra information/evaluation/discussion,

(extra basically means: not from the textbook)

and extra video/animation, etc. (if applicable).

• Therefore, the presentations should not be

limited by the textbook information.

In-class presentation + Report Writing


• Considering the quality of the presentation, an

additional report about the assigned subject may

be requested after the presentation.

• In this case, the report should be prepared and

submitted within two weeks after the presentation.

• If you do not submit the report, or

if your report grade is less than 60,

you will get NA from the course.

In-class presentation + Report Writing


• CIM Laboratory (15 %)

• Sensors

• Process Planning and Programming for

Turning and Milling

• Statistical Process Control

• PLC Ladder Diagram Programming

CIM Laboratory Practice

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• Duration: about 7-8 weeks;

• Needs to allocate extra hour(s) per week ;

(excluding lunch break : 12:30 - 13:30)

• A student is only allowed to miss only one week of

the CIM Laboratory work, without a valid excuse

(10 points will be deducted from overall CIM

Laboratory grade),

• If missed weeks are more than one, letter grade

from the course will be NA.

• Course assistant(s) will evaluate the CIM

Laboratory work.



• CIM Laboratory hours will be arranged until the end

of the 2nd or 3rd week by considering the course

schedules of the students.

• For the arrangement, individual course schedules

will be collected during lecture hours in the 2nd or

3rd week.

• CIM Laboratory practice will start in the 3rd or 4th

week of the semester.



If missed CIM Laboratory weeks -without a valid

excuse- are more than one, regardless of your

other grades, NA will be given as your COURSE

GRADE at the end of the semester.

If your course grade is NA, you will not be able to

take the FINAL examination.



• Besides attending the CIM Laboratory,

you are expected to finish the assigned

practice and write a report with an acceptable

quality (i.e. get an acceptable grade)

• Acceptable grade is 60/100 from each

practice.



• For a practice, if your grade is less

than 60/100, you will be requested to

improve it until your grade becomes

60/100 or above.

• If you don’t improve, you will get NA

from the course.



• Class attendance will be taken starting from the

first lecture.

• Even if you are planning to add the course

afterwards, attend the classes starting from the first

lecture.

• For some reason, if you are planning to register to

the course afterwards by directly applying to the

Mechanical Engineering Department, again attend

the classes starting from the first lecture.

Otherwise you will not be accepted.

Attendance


If your class attendance is less than 65.0 %,

regardless of your other grades, NA will be given

as your COURSE GRADE at the end of the

semester.

If your course grade is NA, you will not be able to

take the FINAL examination.

Attendance


• Your class attendance percentage will be determined by dividing the number of lecture hours you have attended, by the total number of attendances taken throughout the semester.

• Class attendance will be taken for every lecture hour.

• In case a lecture is not given for any reason, attendance is not taken.

• Therefore, attend classes starting from the first lecture of the semester, and don’t try to reach 65.0 % attendance requirement within the last month of the semester.

• By doing so you may not be able to reach 65.0 % attendance.

65.0 % Attendance


• Why 65.0 %, but not 100 % ?

The remaining 35.0 % is for the lecture days in which you ...

● have medical report,

● are officially participating in an University activity,

● have to do something personal,

● ..., etc.

65.0 % Attendance


• You should attend at least 65.0 % of the

lectures, regardless of whatever your

excuse is; including medical reports.

• The remaining 35.0 % is for your whatever

excuses.

65.0 % Attendance


• If you have long term medical issues, so

that you won’t be able to attend 65.0 % of

the lectures, you are recommended to

apply for a leave-of-absence.

• A student who wishes to take a leave-of-absence for

a semester due to health issues, attaches the

medical report to the petition for leave-of-absence

and presents these to the chair of the concerned

Department .

• The medical report must cover 1/3rd of the semester

for the request to be taken into consideration.

65.0 % Attendance


• If you have medical report(s) covering MT and/or

FINAL dates, you will be given make-up(s) for the

corresponding examinations after the final

examination.

• If you have medical report(s) covering CIM

Laboratory Practice dates, these practice(s)

should be compensated as soon as possible.

(For compensation inform course assistant(s).)

Medical Reports - When useful?


• Medical reports will not be considered

during calculation of the class attendance

percentage.

Medical Reports - When useful?


Text Book

Automation, Production Systems, and Computer-Integrated Manufacturing

Mikell P. Groover 3/E

ISBN-10: 0132393212 ISBN10: 1292025921

ISBN-13: 9780132393218 ISBN13: 9781292025926

PEARSON - Prentice Hall, 2008 PEARSON NEW INTERNATIONAL EDITION, 2013

Available at METU Bookstore and Library (Reserve Collection, 3 day loan)


Text Book

4/E

ISBN-10: 0133499618

ISBN-13: 9780133499612

PEARSON - Prentice Hall, 2015

4/E, GLOBAL EDITION

ISBN-10: 1292076119

ISBN-13: 9781292076119

PEARSON - Prentice Hall, 2015

Available at METU Library (Reserve Collection, 3 day loan)


• Nanua Singh, "System Approach to Computer-Integrated

Design and Manufacturing" , Wiley, 1996.

• Paul Kenneth Wright, "21st Century Manufacturing",

PEARSON-Prentice Hall, 2001.

• Bedworth, David, Henderson, Nerk Wolfe, Philip M.,

"Computer-Integrated Design and Manufacturing",

Mc Graw-Hill International Editions, Mechanical Engineering

Series, 1991.

• Zeid, Ibrahim, "CAD/CAM Theory and Practice", Mc Graw-

Hill International Editions, Computer Science Series, 1991.

• Warnock, Ian, "Programmable Controllers Operation and

Application", Prentice Hall, 1988.

Reference Books


Reference Books


1. Introduction to new concepts in manufacturing

engineering,

2. Group technology,

3. Process planning,

4. Integrative manufacturing planning and control,

5. Numerical control in manufacturing,

6. Measurement, analysis and actuation,

7. Computer Integrated Manufacturing (CIM)

systems.

Course METU Catalogue Description


Chapter 1 INTRODUCTION

(Read) 1.1 Production Systems

(Read) 1.2 Automation in Production Systems

(Read) 1.3 Manual Labor in Production Systems

(Read) 1.4 Automation Principles and Strategies

(Read) 1.5 Organization of this book

PART I OVERWIEW OF MANUFACTURING

Chapter 2 MANUFACTURING OPERATIONS

(Read) 2.1 Manufacturing Industries and Products

(Read) 2.2 Manufacturing Operations

(Read) 2.3 Production Facilities

(Read) 2.4 Product/Production Relationship

(Read) 2.5 Lean Production

Chapters from the Textbook


PART II AUTOMATION AND CONTROL

TECHNOLOGIES

Chapter 4 INTRODUCTION TO AUTOMATION

Chapter 6 HARDWARE COMPONENTS FOR

AUTOMATION AND PROCESS CONTROL

6.1 Sensors

6.2 Actuators

6.3 Analog-to-Digital Converters

Partly 6.4 Digital-to-Analog Converters

Covered 6.5 Input/Output Devices for Discrete Data



PART II AUTOMATION AND CONTROLTECHNOLOGIES

Chapter 7 NUMERICAL CONTROL

(Read)

(“Appendix B 7: Part Programming with APT” is not included.)

Chapter 8 INDUSTRIAL ROBOTICS

Chapter 9 DISCRETE CONTROL USING

PROGRAMMABLE LOGIC CONTROLLERS

AND PERSONAL COMPUTERS



PART IV MANUFACTURING SYSTEMS

Chapter 18 CELLULAR MANUFACTURING

Chapter 19 FLEXIBLE MANUFACTURING SYSTEMS

MT



PART V QUALITY CONTROL IN

MANUFACTURING SYSTEMS

Chapter 20 QUALITY PROGRAMS FOR MANUFACTURING

20.1 Quality in Design and Manufacturing

20.2 Traditional and Modern Quality Control

20.3 Process Variability and Process Capability

20.4 Statistical Process Control



PART VI MANUFACTURING SUPPORT SYSTEMS

Chapter 23 PRODUCT DESIGN AND CAD/CAM

IN THE PRODUCTION SYSTEM

Chapter 24 PROCESS PLANNING AND

CONCURRENT ENGINEERING

Chapter 25 PRODUCTION PLANNING AND

CONTROL SYSTEMS

Chapter 26 JUST IN TIME AND LEAN PRODUCTION



1. Attend classes, follow lectures !

Attendance will be taken regularly.

2. Take notes when necessary

3. Read the textbook

4. Refer reference books

5. Study regularly

6. Attend CIM Laboratory work;

get acceptable grades ( 60/100)

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