Masonry.pptx
Transcript of Masonry.pptx
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College of EngineeringAngeles University Foundation
Angeles City
MASONRY
by Engr. Ma. Cristina V. David
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MASONRY
• A cons truct ion mater ial formed bycombining individual masonry units, such asstone and brick, with a binding material:mortar.• Mainly used to bu i ld wal ls which is avertical structural elements, thin inproportion to their length and height and thatserve to enclose or divide a space and tosupport loads from other elements.•Types of appl icat ions ranging from highrise building to compound walls to water retaining structures.
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Historical Landmarks made up of masonry
•Pyramids of Egypt•The Great Wall of China
•The Taj Mahal of India
•Roman and Greek ruins
•The arches and vaults of Syria
•The great cathedrals of Europe
•The Roosevelt Dam
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Types o f Masonry Wal l
Based on location• Exterior
• Interior
Based on structural requirements•Load bearing
•Non-load bearing
Based on method of construction•Solid wall or hollow wall
•Framed wall
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Masonry Un i ts
• Hol low masonry uni t – defined as having net
cross-sectional area in every plane, parallel to
the bearing surface, less than 75% of the gross
cross-sectional area in the same plane. (ex.concrete units)
• Solid masonry uni t – has a net cross-
sectional area in every plane, parallel to thebearing surface, 75% or more of the gross
cross-sectional area in the same plane. (ex.
clay units)
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Clay Bricks and Structural Clay Tile
• Clay brick – small solid block which is usually
rectangular and manufactured using burned
clay
• Structural clay t i le – a hollow clay unit which
is generally larger than a brick and is
developed for use where lightweight masonry
is required as in filler panels and partitionwalls. They are also described as hollow
burned clay masonry units with parallel cells or
cores.
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Three types o f clays u sed in b r ick
manufactur ing • Surface clays
• Shales
• Fire clays
Three method s o f manu factur ing
br ick s and t i les
• Stiff-mud process
• Soft-mud process
• Dry press process
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Dif ferent types o f br icks accord ing to
their u ses
• Building or common bricks• Facing bricks
• Floor bricks
• Paving bricks
• Used bricks (a.k.a. salvage bricks)
Bu i ld ing br icks are manufactured in
three grades
• Grade SW
• Grade MW
• Grade NW
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Three types of facing bricks based onfactors that affect their appearance
•Types FBS•Types FBX•Types FBA
Properties of bricks and structuralclay tile
• Physical Properties
• Color • Texture• Size• Density
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Engineering or mechanical properties
• Compressive strength
• Modulus of rupture
• Modulus of elasticity• Tensile strength
• Absorption
• Thermal conductivity• Fire resistance
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Bui ld ing Stones and Ceram ics
Stones are used mainly for the following
purposes:•foundation of walls, arches, abutments,dams, etc.•construction of roads and floors of buildings•coarse aggregate in cement concrete•used as facing in building for improvedappearance
•railing ballast• Marble is used for the construction of beautiful building, temple, mosque•Slate is also used for the construction of roof
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Usage:
• Stone dust, stone sand and gravel are
incorporated with the earth, followedby compaction to improve the soil
holding capacity before concreting
works follow, or as a foundation beforeconstruction of columns.
• Reinforced concrete employ gravel to
maximize the strength of cement,
following the standard mixture.
• Road ballast help prevent gradual
erosion and wash out.
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Variet ies of Bu i lding Stones
Building stones are natural rocks
used in masonry construction, the most
important and the common building
stones include granite, limestone
(including marble), sandstone andslate.
Some characteristics of Stone and their Tests1.Strength of stone
2.Absorption and Porosity
3.Durability
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Factors affecting the durability of stones:
• Chemical Composition
• Physical characteristics/structure• Weathering quality
Tests for the durability of stones:
• Acid test• Smith’s test
• Crystallization test
4. Specific Gravity and Weight of Stone
5. Compactness of Stone
6. Facility of Dressing
7. Fineness of Grains
8. Weathering Resistance
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Causes of weathering:
• Alternate heating and cooling
• Alternate wetting and drying• Air
• Rain, surface and ground
water
• Movements of chemicals
• Growth of vegetation
• Position of any stone in
construction work
• Frost
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Stone Quarry ing
1. Methods of Quarrying2. Digging
3. Splitting by Temperature4. Splitting by Wedge5. Blasting
Stone Cutt ing Main Aims of Dressing/Cutting Stones1.To increase the beauty of stone2.To make joints between two stones very
thin so that expenditure of mortar isreduced
3.Stone piece may be given required shapeso that it can be used in arch, coping, etc.
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Stages of cu t t ing stones
1.Rough shaping
2.Final shaping
Preservat ion of Stones
Merits of Preservatives
1.able to penetrate the stone
2. remain inside the stone after drying
3.not allow moisture to go inside
4.not from a hard surface on the surface stone5.not spoil the natural color of stone
6.preserve stone
7.cheap and can be applied on stone easily
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Types of preservatives
1.Coal Tar and Bitumen2.Barium Hydrate
3.Silicon R 220
4.Raw linseed oil5.Boiled linseed oil
6.Solution of soda and potash
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Types of Masonry Construc t ion
1.Riprap Masonry2.Rubble Masonry
Types of Rubble Masonry
• Uncoursed RubbleMasonry
• Coursed Rubble Masonry
3. Squared-stone Masonry
4. Cut-stone Masonry
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Streng th o f Stone and Stone Masonry
1.The strength per square inch of stones is
very much greater than the square inch of masonry built from that kind of stone, on
account of the presence of masonry of
mortar joints, which are weaker than thestone.
2.Strong stones make stronger masonry
3.The actual strength of stone masonrydepends largely on the strength of the
mortar used and on the closeness of fit
between adjacent stones.
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Available Forms of Building Stones
1.Shaped building stones2.Rough building stones
3.Gravels4.Stone sand
5.Stone dust
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Br icks - a mold of clay sun-baked or
kiln-burned in various shapes and
sizes and usually about 8 ½’’ x 4’’x 2 ½’’
Brick Making Process1.Soft Mud Process
2.Stiff Mud Process
3.Dry Press Process
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Steps in B rick Making
1.Preparation of soil
2.Molding of Bricks3.Drying of Bricks
Two ways of drying Bricks
• Sun drying• Artificial drying
4.Burning
Stages in the Burning Process
• Dehydration
• Oxidation
5. Glazing
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Defects in B ricks
1.Over-burning of Bricks2.Under Burning of Bricks
3.Bloating
4.Black Core5.Effluorescene
6.Lamination
7.Lime Nodules8.Chuffs
9.Iron Spots
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Dif feren t Types of B ricks
• Reinforced Brickwork
• Tile• Terra Cotta
Types o f Terra Cotta
1. Hard Terra Cotta
2. Porous Terra Cotta
Other Ceram ic Materials
1. Sewer Pipe
2. Drain Pipe
3 Porcelain and Stoneware