Light oil pressure jet burner SL 400/2, SL 410/2, SL 420/2 · SL 400/2, SL 410/2, SL 420/2 Fuel oil...
Transcript of Light oil pressure jet burner SL 400/2, SL 410/2, SL 420/2 · SL 400/2, SL 410/2, SL 420/2 Fuel oil...
Intercal Wärmetechnik GmbHIm Seelenkamp 30
32791 Lage (Germany)
Light oil pressure jet burner SL 400/2, SL 410/2, SL 420/2
Fuel oil EL as per DIN 51 603, part 1
Installation Operation MaintenanceSL 400/2, SL 410/2, SL 420/2
Wärmetechnik
2
Contens
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/23
1 STANDARDS AND REGULATIONS .................................................................... 51.1 Standards and regulations .................................................................................... 51.2 Exhaust system and effective heat demand ......................................................... 51.3 Nozzle selection .................................................................................................... 52 GENERAL ............................................................................................................. 62.1 Modern concept .................................................................................................... 62.2 Two-stage burners SL 400/2 und SL 410/2 ........................................................... 62.3 Modern design ...................................................................................................... 63 INSTALLATION ..................................................................................................... 73.1 Simple installation ................................................................................................. 73.2 Instructions for using the burner ........................................................................... 74 OPERATION ......................................................................................................... 84.1 Operation and adjusting ........................................................................................ 84.2 Air intake nozzle .................................................................................................... 84.3 Adjusting the oil pressures SL 400/2 to SL 410/2 .................................................. 94.4 Adjustment dimensions .......................................................................................... 104.5 Ignition electrode setting ......................................................................................... 105 MAINTENANCE ...................................................................................................... 115.1 Maintenance and service ........................................................................................ 116 TROUBLESHOOTING ............................................................................................126.1 Troubleshooting ...................................................................................................... 12
7 TECHNICAL DOCUMENTATION .......................................................................... 147.1 Basic settings table and adjustment dimensions SL 400/2 - SL 420/2 ................... 147.2 Electrical connection ............................................................................................... 157.3 Boiler connection .................................................................................................... 157.4 Working fi eld ........................................................................................................... 157.5 Defi ning the oil feed pipe ........................................................................................ 167.6 Circuit diagram SL 400/2 ........................................................................................ 177.7 Circuit diagram SL 410/2 - 420/2 ............................................................................ 187.8 Explosion drawing SL 400/2.................................................................................... 217.9 Key for explosion drawing SL 400/2 ....................................................................... 227.10 Explosion drawing SL 410/2 - SL 420/2 .................................................................. 237.11 Key for explosion drawing SL 410/2 - SL 420/2 ...................................................... 247.12 Burner dimensions .................................................................................................. 258 GUARANTEE .......................................................................................................... 268.1 Guarantee ............................................................................................................... 268.2 Oil tank and oil pipes .............................................................................................. 268.3 Spare parts ............................................................................................................. 26Manufacturer‘s certifi cate ................................................................................................... 27
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance4
Safety instructions – Please observe!
Please comply with the assembly, operation and maintenance instructions for installing and adjusting the light oil pressure jet burner!
Please read this installation manual carefully before starting installation. We cannot assume any liability or guarantee for damage caused by failure to comply with this installation manual!
Work which is not carried out properly can cause injury to persons or damage to property!
Work on the heating system Installation, commissioning, maintenance and servicing work may only be carried out by an authorised firm of heating contractors.
When working on burner and boiler switch off the heating system emergency switch and secure it to prevent it being switched on again.
shut off the oil feed pipe and secure it to prevent it being opened unintentionally.
This symbol refers to instructions which must be heeded for your own safe-ty and that of other people, and to avoid damage to property.
This symbol refers to instructions which must be heeded for the burner to operate safely and function correctly. It also draws attention to statutory regulations which need to be observed.
1. Standards and regulations
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/25
1.1 Standards and regulations
The following standards and regulations are to be observed during installa-tion and operation of the burner.
HeizAnlVHeating system ordinance
FeuVoFiring ordinance of the German federal states
1. BImSchVFirst ordinance for implementation of the German Emission Pro-tection Law
VDI 2035Guidelines for preventing damage from corrosion and scale formation in hot water heating installations
VDERegulations and special requirements issued by the energy utility companies
EN 303, Part 1 and Part 2Heating boilers with forced draught burners
EN 60335, Part 1Safety of household and similar electrical appliances
DIN 4705Calculating the dimensions of chimneys
DIN 4751Hot water heating installations – safety requirements
DIN 4755Oil fi ring installations – construction, execution, safety require-ments
DIN EN 267Automatic forced draught burners for liquid fuels – defi nitions, requirements, construction and testing
DIN 51603, Part 1Fuel oils extra light
DIN 57116Electrical equipment of fi ring installations
Please comply with the valid regional building code.
1.2 Exhaust system and effective heat demandBoiler, burner and exhaust system (chimney) constitute an operating unit; account must be taken of low exhaust temperatures when reducing the output.For exhaust temperatures below 160°C, the system must be designed so as to avoid damage from condensation.It is advisable to install draught limiters (secondary air systems) to achieve stable combustion values under varying conditions and to reduce possible humidity in the chimney. These should be in-stalled in the chimney where possib-le, to avoid any noises in the fl ue pipe.
1.3 Nozzle selectionPlease note that trouble-free and low-pollution combustion can only be achieved with nozzles which are rated to the burner. The nozzles stated in chapter 7.1 are certifi ed for light oil pressure jet burner SL 400/2, SL 410/2, SL 420/2 and should be used accordingly.
2. General
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance6
2.1 Modern conceptThe oil burners SL 400/2, SL 410/2, SL 420/2 are fully automatic oil jet burners in monobloc design, made and tested to DIN EN 267 respectively DIN 4787.
The burners are equipped with automatic oil fi ring units for intermittent operation to DIN EN 230 respectively DIN 4787; automatic units for continuous operation are available on request.
The two-stage burners of this series consist of overpressure burners with very high fan pressing and steep cha-racteristic curve. Together with the variable adjustment of the air intake nozzle, these features mean that these burners are ideal equally for modern U-fi red heavy-duty boilers or for older natural draft boilers.
Advantages of the modern design: Load stages 1 and 2 are achieved with only one oil nozzle and two different oil quanti-ties. Nozzle and baffl e plate are fi tted symmetrically in every operating state.
The performance spread of 70:100 guarantees adequate graduation of the two load stages and also safeguards an ade-quate exhaust temperature even in the small load stage.
2.2 Two-stage burners SL 400/2, SL 410/2, SL 420/2
Housing of die cast light metal, output-dependent burner pipes with adjustable nozzle connection, mixing system, AC motor (SL 400/2) respectively three phase motor with motor contactor (SL 410/2, SL 420/2), ignition transfor-mer, fan wheel, adjustable air intake nozzle and throttle actuator for twostage operation, oil pump with two separa-tely adjustable pressure ranges, solenoid valves, joint nozzle for stage 1 and 2, oil hoses, automatic oil fi ring unit with photo resistance, connection plug and fi tting fl ange with fastening screws. Burner heat tested.
2.3 Modern design
There are constructional advantages in using a modern, symmetrically designed combustion system with only one nozzle. The symmetrical arrangement of nozzle and mixing system/baffl e plate means that in two-stage operation with corresponding oil pressures and settings of the oil throttle, optimum combustion values can be achieved with almost sootfree operation. Two-stage operation is achieved in SL 400/2, SL 410/2 and SL 420/2 by adjusting the oil pressure in the range from 10 to 25 bar. The resulting performance spread of 70:100 allows precise adjustment to current heating needs, taking account of the tolerable exhaust temperature.
Fig. 1:
3. Installation
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/27
3.1 Simple installation
The clear arrangement of all parts and complete equipment with output-related nozzles and oil hoses makes it easy for the engineer to install. In the individual burner sizes, the burner output can be adjusted by changing the nozzle and correcting the adjustment dimensions. The burners are ready wired to connection plugs. The necessa-ry burner head length can be easily adjusted by a clamping fl ange. All maintenance work can be carried out with a minimum of tools.
The quality of the equipment, solid workmanship and a comprehensive system of production controls and subse-quent heat testing guarantee a uniformly high production standard.
3.2 Instructions for using the burner
The oil-burners SL 400/2, SL 410/2, SL 420/2 are basically suitable for use in commercially available heating boilers (intermittent operation) for heating residential buildings and for service water. Product development and the test procedures have been geared to the operating conditions of these systems.
The areas of application listed below make particular requirements with special operating conditions for the burner, so that Intercal Wärmetechnik reserves the right to issue explicit approval in these cases:
dark radiators baking ovens annealing furnaces drying chambers industrial applications
In the case of rooms where the air must be expected to be contaminated by halogenated hydrocarbons, e.g. hair-dressers, printers, chemical dry cleaners, laboratories, etc. the burners must only be operated if suitable measures are taken to ensure that there is an adequate supply of uncontaminated combustion air.
Always consult Intercal Wärmetechnik if in any doubt.
The burners must not be operated in rooms with high dust levels or high humidity (e.g. laundries). The heating room must be protected from frost and well aired.
Failure to comply with these instructions renders the warranty null and void for any damage resulting from one of these causes.
4. Operation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance8
4.1 Operation and adjusting
Every burner is preset and heat tested. The basic setting can be seen in chapter 7.1. The following instructions should be observed when making adjustments:
Only a qualifi ed engineer may proceed with adjustments and initial commissioning. The oil pressure is adjusted at the oil pump; see section „adjusting the oil pressure“.
When adjusting the burner, it is advisable to measure the air pressure before the baffl e plate (see table values for air pressure in chapter 7.1). The measuring fi tting is located next to the nozzle connection on the fl ange cover.
The combustion air can be adjusted in three ways:
a. Adjusting the air intake nozzle; adjustment according to burner output and local conditions:- position 0 - 5 (0 - 1) for natural draft boilers- position 6 - 9,5 (2 - 4) for counter-pressure boilers
b. Adjustment of the baffl e plate in the burner pipe (see table basic setting); in this way, the air velocity in the combustion head and the fl ame form can be adjusted to the combustion chamber conditions.
c. Adjustment of the air throttle for the 1st and 2nd stage via cam switch for stage 1 (blue) and stage 2 (orage); turn to the left to reduce the air fl ow and to the right to increase the air fl ow. Inadequate air fl ow in stage 1 is changed as follows:- Adjust the cam switch (blue) upwards (more air)- Briefl y switch over to stage 2 on boiler thermostat 2. After switching back, the actuator turns back to the required position.
Fig. 2:
For too much air fl ow in stage 1 or inadequate fl ow in stage 2, adjust the corresponding cam switch. To reduce too much air fl ow, adjust the cam switch (orange) accordingly. Close the actuator briefl y by changing over to the second stage at the controller, or pulling the green 4-pole connector, and then return to the opera-ting state.
The long black cam switch can be used to change the switching point for the 2nd solenoid valve (stage 2). When the burner is switched off normally and because of faults, the air throttle can be brought to the closed position by using the actuator cam switch (black, short).
4.2 Air intake nozzle Fig. 3: Adjusting the air intake nozzle:The intake nozzle can be adjusted after opening the burner. For this purpo-se, the two screws of the air intake nozzle should only be loosened and then tightened again after the adjustment has been made.
4. Operation
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/29
4.3 Adjusting the oil pressures
If no oil is supplied when oil is sucked in for the fi rst time, this must be interrupted after max. 3 minutes to avoid damage to the pump. The operating condition has been achieved once the oil fi lter is fi lled with oil.
The oil pressure is adjusted at the oil pump.
The adjustment screwsP1 (upper screw = low pressure = stage 1) andP2 (lower screw = high pressure = stage 2).
The adjustment screws are located on the pump cover or on the side of the pump, depending on pump type.
The pressure in stage 1 must always be lower than in stage 2.
V = vacuumP = oil pressure
Never turn the setting screw before venting the pump!
Fig. 5:
Fig. 6:
V
P P2
P1
4. Operation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance10
4.4 Adjustment dimensions
4.6 Ignition electrode setting
4.5 Adjustment dimensions
Fig. 7: Adjustment dimensions SL 400/2
Fig. 8: Adjustment dimensions SL 410/2 and SL 420/2
Fig. 10:
5. Maintenance
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/211
5.1 Maintenance and service
On the basis of statutory regulations, it is recommended for oil fi ring systems to be serviced by a qualifi ed engi-neer every twelve months. The burner settings and functions must be checked, the burner cleaned (fan wheel, mixing system, ignition system) and the nozzle replaced if necessary.
The oil hoses should be checked every year and replaced after 5 years.
In order to carry out maintenance work, the housing cover with the function parts can be separated from the bur-ner housing by loosening the attachment screws, pulled out and hung in the service position.
Check screwed unions for leaks during annual maintenance. Replace defect or worn seals.
Fig. 11:Burner in service position
6. Troubleshooting
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance12
6.1 Troubleshooting
Check general operating status. Are the stated values maintained?
Fault Cause Remedy
Burner does not work Power failure.Control chain closed?
Automatic fi ring unit defect.
Check main switch and fuses, operating switch, STB, TR
Check burner motor and capacitor (SL 400/2), replace if necessary.
Replace fi ring sequence controller
Burner starts,oil sight glass at oil fi lter remains empty
Plug not removed or incorrect connection during initial commissioning.
Oil pipe was not fi lled during initial commissioning; it takes several minutes for the oil to be sucked in.
Fuel oil in oil tank? Suction pipe valve open?
Wrong direction of fl ow at check valve.
Oil pump not working.
Coupling between motor and oil pump defect
Leaking suction pipe or vacuum too high.
Oil pipe squashed.
Separate valve, e.g. valve outside tank closed
Check oil hoses in case bung not removed, check that correctly connected
Fill oil pipe before initial commissioning.Do not let the oil pump run for longer than 3 minutes without oil!
Check oil tank display and valve in suction pipe.
Check direction of fl ow at check valve.
Check and possibly replace electric connection.
Replace coupling.
See rating the oil pipe (chapter 7.5)
Check oil pipe, replace if necessary.
Open corresponding valve. Check routing of oil pipe.
Burner starts,oil level glass fi lled,ignition stays off,system shuts down
Ignition transformer or cable not OK.
Extremely worn ignition electrodes or damaged insulators.
Incorrect setting of ignition electrodes.
Incidence of secondary light at fl ame monitor
Firing sequence controller damaged.
Replace ignition transformer or cable.
Replace spark electrodes.
Correct setting of ignition electrodes as per settings.
Prevent incidence of secondary light at fl ame monitor
Replace fi ring sequence controller
6. Troubleshooting
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/213
Fault Cause Remedy
Burner starts,spark visible,fl ame does not ignite orburner switches off during ongoing operation
Oil solenoid does not open.
No passage through oil pipe, preheater and nozzle.
Oil pump delivers no oil, oil tank empty.
Filter in nozzle clogged.
Suction pipe leaks.
Suction pipe not vented.
Mixing device clogged.
Burner setting not OK.
Replace oil solenoid coil, check electrical connection cable.
Check that oil pipe, pre-heater and nozzle are not blocked, replace if necessary
Check oil pump and oil tank display, replace respectively top up tank if necessary.
Replace nozzle.
Check suction pipe, tighten unions
Vent suction pipes at pump pressure gauge connection.
Check and possibly clean mixing device.
Check and possibly correct burner setting.
Burner works,fl ame monitoring does not start.
Flame monitor clogged or defect.
Defect cable connection between fl ame monitor and automatic fi ring unit.
Firing sequence controller damaged.
Check resp. clean fl ame monitor. Measure sensor current.
Replace cable connection resp. fl ame monitor.
Replace fi ring sequence controller
Injection or burning continues after burner has shut down
Oil pipes inadequately vented.
Leak in oil suction pipe with intake of air.
Solenoid does not close properly.
Remedy by venting
Check all sealing points in the oil piping.
Solenoid defect.
7. Technical documentation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance14
7.1 Basic settings table and adjustment dimensions
Burner typeSuitable for boiler output
kW
Nozzle / Make / TypeUSG
Size Amm
Size B
mm
Size D
mm
Air pressure Oil pressureAir intake
nozzle
Total weight
kgSt. 1mbar
St. 2mbar
St. 1bar
St. 2bar
SL 400/2 260 - 290290 - 315
Steinen 4,50 60°SSteinen 5,00 60°S
2121
6262
114114
4,05,0
7,58,5
1717
2727
2,23,5
4545
SL 410/2
315 - 360360 - 420420 - 500450 - 520
Steinen 5,50 60°SSteinen 6,50 60°SSteinen 7,50 60°SSteinen 8,00 60°S
20202020
125120115110
130130130130
6,88,08,68,8
11,512,513,513,5
13151414
20232224
46
7,57,5
45454545
SL 420/2 520 - 580570 - 630600 - 670
Steinen 9,00 60°SSteinen 10,00 60°SSteinen 11,00 60°S
202020
1009590
134134134
8,88,09,0
14,013,013,0
141314
262523
7,57,57,5
454545
7. Technical Dokumentation
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/215
7.2 Electrical connection
7.4 Working fi eld
The diagrams shown here indicate approximately the output range of the various sizes as a function of the com-bustion chamber resistance during operation. The curves represent maximum values and correspond to the type sample testing to DIN 4787.
The starting-up resistance of the boiler is of decisive importance for the actually possible burner output.
Burner type Motor-voltage
Motor-output Connection value
SL 400/2 230 V WS 50 Hz 0,45 kW 0,7 kW, ca. 3,2 A
SL 410/2 400 V DS 50 Hz 1,1 kW 1,4 kW, ca. 3,0 A
SL 420/2 400 V DS 50 Hz 1,1 kW 1,4 kW, ca. 3,0 A
Fig. 14: 7.3 Boiler connection
D1 D2 M
150 180 − 205 10
7. Technical documentation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance16
7.5 Defi ning the oil feed pipe
H = difference in height between suction point (foot valve) and burner pump
Positive H value = higher tank
Negative H value = lower tank
L = suction length (2-pipe installation) for pipe inner diameter
di = 8 to di = 16 – indicative values (including 4 elbows, fi lter and non-return valve)
SL 400/2 - SL 410/2 - SL420/2
H (m)
L (m)
di=8 di=104,0 53 100 3,0 47 100 2,0 41 100 1,0 34 88 0,5 31 79 0,0 27 71
-0,5 24 62 -1,0 20 54 -2,0 13 37 -3,0 6 20
7. Technical documentation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance17
7.6 Circuit diagram SL 400/2
Indication Pos. Observe local and VDE-regulations.
Connections to earth potential being executed carefully.
DKW 972 with MZ 770 for warm air heater
On-off switch b2Safety thermostat b3On-off thermostat 1 b4On-off thermostat 2 b5Photo resistor f1Motor with condenser m1Ignition transformer m2Servomotor m3Solenoid valve 1 s1Solenoid valve 2 s2Control device u1
Fig. 15:
7. Technical documentation
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/218
7.7 Circuit diagram SL 410/2 - 420/2
Fig. 16:
7. Technical documentation
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/220
7.8 Explosion drawing SL 400/2
SL4
00/2
Fig. 18:
7.9 Key for explosion drawing SL 400/2
7. Technical documentation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance21
Pos. SL 400/2 Designation (part designation) Part number
1 1 Burner casing2 1 Housing cover3 1 Burner pipe DZ 3.0/GZ 3.06 1 Baffl e plate with electrode block
11 1 Nozzle 4,50/60 Grd S11 Nozzle 5,00/60 Grd S12 1 Nozzle holder with pipe and scale14 1 Ignition electrode block15 2 Ignition cable16 1 Photo resistance. FZ 711S, white16 1 Photo resistance MZ 770 S17 1 Servomotor LKS160-5218 1 Lever for air damper, complete19 1 Flange cover20 1 Ignition transformer ZM 20/12-71721 1 Automatic oil fi ring unit TF 802.221 1 Automatic oil fi ring unit TF 802.121 1 Automatic oil fi ring unit TF 832.322 1 Console for automatic oil fi ring unit23 1 Spring for air damper24 1 Air throttle axis DZ 325 1 Air damper27 1 Silencer complete30 1 Counter plug (boiler)32 1 Plug part, green, complete33 1 Union Rp 1/8, zyl., 6 mm34 1 Oil pipe complete DZ 335 1 Oil pump AT 2/6536 2 Double nipple, Rp ¼ x 3/837 2 Silver hose NW 8x1500,R 3/839 1 Coupling piece 1-surface40 1 E-motor with condenser, 450 W41 1 Fan wheel, 220 x 82 mm42 1 Air intake nozzle43 1 Burner hood44 2 Safety cover45 2 Plug pin48 1 Burner fastening set49 1 Burner head seal50 1 Burner head seal53 1 Shim lining for oil pump59 1 Solenoid valve, Suntec for pump AS 47 / AT2-3 (1.St.)59 1 Solenoid valve coil, Suntec for pump AS 4760 4 Hexagon nut, M8
SL 4
10/2
–
SL 4
20/2
7.10 Explosion drawing SL 410/2 - SL 420/2
7. Technical documentation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance22
Fig. 19:
7. Technical documentation
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/223
7.11 Key for explosion drawing SL 410/2 - SL 420/2
Pos. SL 410/2 SL 420/2 Designation (part designation) Part number
1 1 1 Burner casing2 1 1 Housing cover3 1 1 Burner pipe with head6 1 1 Baffl e plate with electrode block6 Baffl e plate D=134, DZ3.2 -3240
10 Air conductance device 15Grd11 1 Nozzle 5,50/60 Grd S11 1 Nozzle 6,50/60 Grd S11 1 Nozzle 7,50/60 Grd S11 1 Nozzle 8,00/60 Grd S11 1 Nozzle 9,00/60 Grd S11 1 Nozzle 10,00/60 Grd S11 1 Nozzle 11,00/60 Grd S12 1 1 Nozzle holder with pipe and fl ange14 1 1 Ignition electrode block15 2 2 Ignition cable16 1 1 Photo resistance. FZ 711S, white17 1 1 Servomotor LKS160-5218 1 1 Lever for air damper, complete20 1 1 Ignition transformer ZM 20/12-71721 1 1 Automatic oil fi ring unit TMO 720-422 1 1 Console for automatic oil fi ring unit23 1 1 Spring for air damper24 1 1 Air throttle axis DZ 325 Air damper25 1 1 Air damper27 Silencer27 1 1 Silencer complete29 1 1 Lining part, brown/black, complete30 1 1 Counter plug (boiler)31 1 1 Lining part, green, complete32 1 1 Plug part, green, complete33 1 1 Union Rp 1/8, zyl., 6 mm34 1 1 Oil pipe complete DZ 335 1 1 Oil pump AT 2/75C36 2 2 Double nipple, Rp ¼ x 3/837 2 2 Silver hose NW 8x1500,R 3/838 2 2 Sealing rig 13 x 18; Cu39 1 1 Coupling piece 1-surface40 1 1 E-Motor, 1,1 kW41 1 1 Fan wheel, 220 x 82 mm42 1 1 Air intake nozzle43 Burner hood with push button43 Spacer for hood DZ 3
Pos. SL 410/2 SL 420/2 Designation (part designation) Part number
43 Push button43 1 1 Burner hood44 2 2 Safety cover45 2 2 Plug pin48 1 1 Burner fastening set49 Burner head seal49 1 1 Burner head seal50 Burner head50 1 1 Burner head seal53 1 1 Shim lining for oil pump55 1 1 Power contactor 3TF2001-OAL255 1 1 Power contactor 3RT1016-1AP02 [ab BJ 2003]56 1 1 Bimetal relay 3UA7021-1E57 1 1 Lining part, black, complete58 1 1 Connector part, black, complete59 1 1 Solenoid valve, Suntec for pump AS 47 / AT2-3 (1.St.)59 1 1 Solenoid valve coil, Suntec for pump AS 4761 1 1 Solenoid valve SV 01 62 4 4 Threaded pin, M6x2563 4 4 Hexagon nut, M8
7. Technical documentation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance24
7.12 Burner dimensions
7. Technical documentation
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance25
Fig. 20:
Burner type
Dimension L1
approx.
Dimension L2
approx.
Dimension L3
approx.
Dimension D1 ø
Dimension D2 ø
Dimension H1
Dimension H2
Dimension B
SL 400/2SL 410/2SL 420/2
200265265
130130130
830850850
140140140
140175175
490490490
380380380
386386386
8. Guarantee
Installation Operation Maintenance SL 400/2, SL 410/2, SL 420/226
8.1 Guarantee
The burner by Intercal functions perfectly when installed and operated correctly and when using fuel oil EL as per DIN 51 603, Part 1.
The guarantee is valid for 24 months after initial Operation but maximum 27 months after the date of dispatch and is restricted to the replacement of defect parts.
For details please consult the burner card.
8.2 Oil tank and oil pipes
When fi lling the tank, switch the burner off and leave off subsequently for 3 hours so that suspended particles can settle.
Defl agration can be caused by the formation of air bubbles as a result of leaky oil pipes and an empty tank.
Do not tolerate any oil leaks!Fire risk!
8.3 Spare parts
Only use original spare parts when replacing parts. Some components, e.g. fl ame monitor, oil pump, pre-heater, are specially designed and manufactured these burners.
Please always state the burner number when ordering spare parts.
All dimensions in mm.Subject to technical modifi cations and changes in components.
Manufacturer‘s certifi cate
SL 400/2, SL 410/2, SL 420/2 Installation Operation Maintenance27
Wärmetechnik GmbH ▫ Im Seelenkamp 30 ▫ D-32791 Lage Telefon 0049 (0)5232 6002-0 ▫ Fax 0049 (0)5232 6002-18 ▫ [email protected] ▫ www.intercal.de Umsatzsteuer Ident-Nummer (USt-Id. Nr.): DE 811155318 ▫ Steuer-Nummer: 43 801 86006 Wärmetechnik
Herstellerbescheinigung (§ 7 (2) 1.BImSchV) Lage, 10.01.2008
Die Firma Intercal Wärmetechnik GmbH bescheinigt hiermit, dass der nachstehend aufgeführte Öl-/Gas-Spezialheizkessel
Produkt Ölbrenner Handelsbezeichnung Leichtöl- Druckzerstäuber Typ / Baumuster-Nr. SL400/2 - SL410/2 - SL420/2 / 5G852/02 (MHG Heiztechnik DZ 3.0, DZ 3.1, DZ 3.2) Prüfnormen DIN EN 267 Prüfstelle TÜV Hannover / Sachen-Anhalt e.V.
Diese Produkte erfüllen die Anforderungen der aufgeführten Richtlinien und Normen und stimmen mit dem bei der obigen Prüfstelle geprüften Baumuster überein. Mit dieser Erklärung ist jedoch keine Zusicherung von Eigenschaften verbunden.
Außerdem werden mit diesen Brennern ab der Leistung 120 kW die Anforderungen der 1.BImSchV erfüllt.
Die oben bezeichneten Ölbrenner sind ausschließlich zum Einbau in den Kessel bestimmt, die ebenfalls nach entsprechnden Richtlinien und Normen zugelassen sind.
Von dem Anlagenersteller ist zu gewährleisten, dass alle für das Zusammenwirken von Anlagenteilen gültigen Vorschriften beachtet werden.
M. Niedermayer i. A. S. RaaschGeschäftsführer Technik
Konformitätserklärung Lage, 10.01.2008
Die Firma Intercal Wärmetechnik GmbH bescheinigt hiermit, dass die nachstehend aufgeführten Ölbrenner:
Produkt Ölbrenner Handelsbezeichnung Leichtöl- Druckzerstäuber Typ SL400/2 - SL410/2 - SL420/2 unter Berücksichtigung folgender Normen und Richtlinien hergestellt wurde:
Niederspannungsrichtlinie 73/23 EWG - 01.1973 EMV - Richtlinie 89/337 EWG - 05.1989
Maschienenrichtlinie 98/37/EG - 22.06.1998 unter Bezug auf die Ölbrenner-Norm DIN EN 267
M. Niedermayer i. A. S. RaaschGeschäftsführer Technik
Manufacturer‘s certifi cate
Intercal Wärmetechnik GmbHIm Seelenkamp 30D-32791 LageTel.: +49 (0)5232-60 02-0Fax: +49 (0)5232-60 [email protected]ärmetechnik 01
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