Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or...
Transcript of Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or...
The Fourth Industrial Revolution for Food
For high throughput, fast turnaround, 100% individualized and portion-controlled catering applications
Karakuri.com
The world’s first fully-customizable food preparation systems, combining robotics, automation, and machine learning
DK-One
DK-One is the world’s first robotic solution for highthroughput, fast turnaround, 100% individualized andportion-controlled mass production.
Designed for high volume applications such as restaurants,cafeterias, and central kitchens, every meal produced by DK-One is individually prepared to each customer’s specific requirements.
DK-One can revolutionize a wide range of cateringapplications, including:
Fast Casual RestaurantsCentral KitchensIn-Store ManufactureEvent Catering
DK-OneWith DK-One, customers can select the precise ingredientsand portion sizes they desire, with full visibility of – andcontrol over – nutritional content such as calories, protein,carbohydrate and more.
This level of precision makes DK-One-enabled restaurants the perfect partner for fitness apps and personal trainingprograms, where diet can be tailored to help users achievetheir personalized healthy eating goals.
DK-One allows for multiple menus to be handled efficientlywithin one kitchen. With 48 ingredient dispensers, it easilysupports different cuisines such as Indian, Thai, Chinese andsalad bowls, all from one installation. This increases thekitchen throughput, while helping to keep space and staffingrequirements to a minimum.
With DK-One, food preparation can be carried out around theclock, delivering a wide variety of meal options and dietaryvariations. And with minimal labour required to replenish stockand rotate menus, profitability can be transformed.
Airports and Transport HubsCanteens and CafeteriasStadiums and Sports EventsHospitals
Contact us today
Find out how our automation technologiescan revolutionize your business.
Email [email protected]
Find out more at www.karakuri.com
Highly capable
User-selectable portion control allows customers to adjust their meal to fit their unique dietary requirements
Up to 48 ingredients can be dispensed per installation, with each ingredient temperature controlled
Each ingredient is dispatched with measured mass, providing 100% control of all nutritional content
Can dispense any ingredient type including wet, dry, soft, or hard into variable plates or meal containers
Fast and flexible
High throughput: up to 360 meals per hour assuming an average 5.6 ingredients per meal
Maximum meal servicing time <2mins from order to collection
Typical meal output one meal every 10s
Compact dimensions (2m x 2m), designed to betransported through standard doorways
Each ingredient plated to a specified location or aesthetic
Supports you and your staff
Real-time food quality and health and safety data logging
Predictive staff workflow and scheduling improves site efficiency
Enables staff to concentrate on customer service and value-add tasks
Reduced labour costs
Improved profitability
Benefits your customer
100% accurate portion control improves operator margins and reduces food wastage
Improves food quality through accurate placement and constant ingredient monitoring
Predictive ingredient reordering, minimizing waste and maximizing supplier efficiency
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Point of expedition to the customer.
Item
Maximum Pass CapacityHuman Machine Interfaces:
Specification
35Indicator by each drawer
Pass Screen
Pass
Supply
PowerVoltageAC FrequencyMax Current (exc hot/cold hold)Max Power Consumption (exc hot/cold hold)Average Power ConsumptionUtilitiesData
Dimensions
HeightDiameterMinimum Access Space (around machine)Weight (unloaded - assuming typical dispenser mix)
DK-One Technical Specifications
Specification
220-240v AC Single Phase50Hz
10A2,560W1,500W
4Mbps (actual) Internet Connection
Specification
2100mm2400mm
600mm1,125Kg
Physical Specification
Item
Meal ContainerContainer FormatMaximum Meal WeightMaximum Meal Throughput
Specification
Flexible - please refer to sales950g including container
360 meals per hour assuming anaverage of 5.6 ingredients per box
Assembled Meal Specification
Item
Main Manipulator ArmsMax Number of ArmsManipulator Arm SpecificationCobotic Safety SpecificationIP RatingPick and Place / Piston Pump ArmsMax Number of Unique ArmsNumber of Ingredients per ArmMax Number of Pick and Place IngredientsManipulator Arm SpecificationCobotic Safety SpecificationIP Rating
Specification
2UR-10e
ISO 13849-1, Cat.3, PL d, ISO 10218-1IP44 - wipe down cleaning only
34
12UR-5e
ISO 13849-1, Cat.3, PL d, ISO 10218-1IP44 - wipe down cleaning only
Robotic Specifications
Used to precisely place high value protein items which need to be accurately andaesthetically placed onto the completed meal.
Per Quadrant
Maximum Ingredients (assuming standard tray size)UR-5e armHot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)
Per Machine
Maximum Number of QuadrantsTypical Number of QuadrantsMaximum Number of Ingredients
Specification
41
Heated/Cooled Tray50Kg
200W
Specification
32
12
Pick and Place Dispenser
Item
Max Number of Dispensers (including pick and place)Max Number of Pick and Place DispensersAvailable Dispenser Types:
Specification
48
12 (included within the 48 maximum)
Pick and PlaceLinear Weigher (vibrating tray)
Conveyor DispenserPeristaltic Pump
Piston Pump
Dispenser Types
Used to dispense foods which are granular or pre-chopped. Examples includerice, salad leaves, tomatoes, broccoli, cauliflower, pulses, seeds, nuts. Can alsodispense items which consist of pieces in sauce.
Per Quadrant
Maximum ingredientsTypical Hopper Capacity (can be varied to suit ingredient type)Hot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)
Per Machine
Maximum Number of QuadrantsTypical Number of QuadrantsMaximum Number of Ingredients
Specification
44Kg
Jacketed Hopper80Kg
100W (average)
Specification
96
36
Linear Weigher Dispenser
Used to dispense foods which are granular or pre-chopped, but not too wet.Examples include rice, broccoli, cauliflower, pulses, seeds, nuts. Provides analternative to linear weighers.
Per Quadrant
Maximum IngredientsTypical Hopper Capacity (can be varied to suit ingredient type)Hot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)
Per Machine
Maximum Number of QuadrantsMaximum Number of Ingredients
Specification
44Kg
Jacketed Hopper20Kg
40W (average)
Specification
1248
Conveyor Dispenser
Used to dispense foods which are thick liquid, paste or slurry. Examples includesweet potato mash, dahl, avocado purée.
Per Quadrant
Maximum Ingredients (depending on piston sizes)Typical Piston Capacity (depending on target portion size/frequency)Hot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)
Per Machine
Maximum Number of QuadrantsMaximum Number of Ingredients
Specification
8-122-4L
Jacketed Piston50Kg
40W (average)
Specification
1248
Piston Pump Dispenser
Used to dispense liquids. Typically used to dispense sauces as a final stage ofmeal completion. In some circumstances will be used to dispense the liquid thatis part of a primary ingredient, such as stew or chunky soup. Dispensing theliquid and solid separately ensures a consistent ratio of solid to liquid.
Per Quadrant
Maximum Ingredients (depending on piston sizes)Typical Reservoir CapacityHot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)
Per Machine
Maximum Number of QuadrantsTypical Number of QuadrantsMaximum Number of IngredientsNOTE: Can be shared with Piston Pump quadrant, depending on the total numberof ingredients required.
Specification
122L
Jacketed Reservoir20Kg
40W (average)
Specification
11
12
Peristaltic Pump Dispenser
Karakuri.com
DK-One Technical Specifications
This information is provided pre-product release. Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreedparticulars shall prevail. Karakuri does not accept any responsibility whatsoever for potential errors or possiblelack of information in this document. We reserve all rights in this document and in the subject matter andillustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden © 14 May 2019 All rights reserved.
At Karakuri we’re not just passionate about food and technology, we’re passionate about the future.
We’re committed to changing the way the worldprepares, offers, and experiences convenience food.
We’re committed to reducing food waste, increasingchoice and quality, improving staff well-being andenabling healthier eating.
By combining robotics with AI and state-of-the-artmachine sensing, Karakuri delivers an entirely new category of made-to-order healthier convenience food.
And our technology allows us to offer it at a pricepoint that benefits both the consumer and therestaurant operator.
Contact us today
Find out how our automation technologies can revolutionize your business.
Email [email protected]
Find out more at www.karakuri.com
Karakuri Ltd Studio 6, 305 Goldhawk Road, London W12 8EU
© 2019 All Rights Reserved Company number: 11228129 Karakuri.com
The Fourth Industrial Revolution for Food