Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or...

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The Fourth Industrial Revolution for Food For high throughput, fast turnaround, 100% individualized and portion-controlled catering applications Karakuri.com The world’s first fully-customizable food preparation systems, combining robotics, automation, and machine learning DK-One

Transcript of Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or...

Page 1: Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase

The Fourth Industrial Revolution for Food

For high throughput, fast turnaround, 100% individualized and portion-controlled catering applications

Karakuri.com

The world’s first fully-customizable food preparation systems, combining robotics, automation, and machine learning

DK-One

Page 2: Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase

DK-One is the world’s first robotic solution for highthroughput, fast turnaround, 100% individualized andportion-controlled mass production.

Designed for high volume applications such as restaurants,cafeterias, and central kitchens, every meal produced by DK-One is individually prepared to each customer’s specific requirements.

DK-One can revolutionize a wide range of cateringapplications, including:

Fast Casual RestaurantsCentral KitchensIn-Store ManufactureEvent Catering

DK-OneWith DK-One, customers can select the precise ingredientsand portion sizes they desire, with full visibility of – andcontrol over – nutritional content such as calories, protein,carbohydrate and more.

This level of precision makes DK-One-enabled restaurants the perfect partner for fitness apps and personal trainingprograms, where diet can be tailored to help users achievetheir personalized healthy eating goals.

DK-One allows for multiple menus to be handled efficientlywithin one kitchen. With 48 ingredient dispensers, it easilysupports different cuisines such as Indian, Thai, Chinese andsalad bowls, all from one installation. This increases thekitchen throughput, while helping to keep space and staffingrequirements to a minimum.

With DK-One, food preparation can be carried out around theclock, delivering a wide variety of meal options and dietaryvariations. And with minimal labour required to replenish stockand rotate menus, profitability can be transformed.

Airports and Transport HubsCanteens and CafeteriasStadiums and Sports EventsHospitals

Contact us today

Find out how our automation technologiescan revolutionize your business.

Email [email protected]

Find out more at www.karakuri.com

Page 3: Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase

Highly capable

User-selectable portion control allows customers to adjust their meal to fit their unique dietary requirements

Up to 48 ingredients can be dispensed per installation, with each ingredient temperature controlled

Each ingredient is dispatched with measured mass, providing 100% control of all nutritional content

Can dispense any ingredient type including wet, dry, soft, or hard into variable plates or meal containers

Fast and flexible

High throughput: up to 360 meals per hour assuming an average 5.6 ingredients per meal

Maximum meal servicing time <2mins from order to collection

Typical meal output one meal every 10s

Compact dimensions (2m x 2m), designed to betransported through standard doorways

Each ingredient plated to a specified location or aesthetic

Supports you and your staff

Real-time food quality and health and safety data logging

Predictive staff workflow and scheduling improves site efficiency

Enables staff to concentrate on customer service and value-add tasks

Reduced labour costs

Improved profitability

Benefits your customer

100% accurate portion control improves operator margins and reduces food wastage

Improves food quality through accurate placement and constant ingredient monitoring

Predictive ingredient reordering, minimizing waste and maximizing supplier efficiency

Page 4: Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase

Point of expedition to the customer.

Item

Maximum Pass CapacityHuman Machine Interfaces:

Specification

35Indicator by each drawer

Pass Screen

Pass

Supply

PowerVoltageAC FrequencyMax Current (exc hot/cold hold)Max Power Consumption (exc hot/cold hold)Average Power ConsumptionUtilitiesData

Dimensions

HeightDiameterMinimum Access Space (around machine)Weight (unloaded - assuming typical dispenser mix)

DK-One Technical Specifications

Specification

220-240v AC Single Phase50Hz

10A2,560W1,500W

4Mbps (actual) Internet Connection

Specification

2100mm2400mm

600mm1,125Kg

Physical Specification

Item

Meal ContainerContainer FormatMaximum Meal WeightMaximum Meal Throughput

Specification

Flexible - please refer to sales950g including container

360 meals per hour assuming anaverage of 5.6 ingredients per box

Assembled Meal Specification

Item

Main Manipulator ArmsMax Number of ArmsManipulator Arm SpecificationCobotic Safety SpecificationIP RatingPick and Place / Piston Pump ArmsMax Number of Unique ArmsNumber of Ingredients per ArmMax Number of Pick and Place IngredientsManipulator Arm SpecificationCobotic Safety SpecificationIP Rating

Specification

2UR-10e

ISO 13849-1, Cat.3, PL d, ISO 10218-1IP44 - wipe down cleaning only

34

12UR-5e

ISO 13849-1, Cat.3, PL d, ISO 10218-1IP44 - wipe down cleaning only

Robotic Specifications

Page 5: Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase

Used to precisely place high value protein items which need to be accurately andaesthetically placed onto the completed meal.

Per Quadrant

Maximum Ingredients (assuming standard tray size)UR-5e armHot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)

Per Machine

Maximum Number of QuadrantsTypical Number of QuadrantsMaximum Number of Ingredients

Specification

41

Heated/Cooled Tray50Kg

200W

Specification

32

12

Pick and Place Dispenser

Item

Max Number of Dispensers (including pick and place)Max Number of Pick and Place DispensersAvailable Dispenser Types:

Specification

48

12 (included within the 48 maximum)

Pick and PlaceLinear Weigher (vibrating tray)

Conveyor DispenserPeristaltic Pump

Piston Pump

Dispenser Types

Used to dispense foods which are granular or pre-chopped. Examples includerice, salad leaves, tomatoes, broccoli, cauliflower, pulses, seeds, nuts. Can alsodispense items which consist of pieces in sauce.

Per Quadrant

Maximum ingredientsTypical Hopper Capacity (can be varied to suit ingredient type)Hot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)

Per Machine

Maximum Number of QuadrantsTypical Number of QuadrantsMaximum Number of Ingredients

Specification

44Kg

Jacketed Hopper80Kg

100W (average)

Specification

96

36

Linear Weigher Dispenser

Used to dispense foods which are granular or pre-chopped, but not too wet.Examples include rice, broccoli, cauliflower, pulses, seeds, nuts. Provides analternative to linear weighers.

Per Quadrant

Maximum IngredientsTypical Hopper Capacity (can be varied to suit ingredient type)Hot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)

Per Machine

Maximum Number of QuadrantsMaximum Number of Ingredients

Specification

44Kg

Jacketed Hopper20Kg

40W (average)

Specification

1248

Conveyor Dispenser

Used to dispense foods which are thick liquid, paste or slurry. Examples includesweet potato mash, dahl, avocado purée.

Per Quadrant

Maximum Ingredients (depending on piston sizes)Typical Piston Capacity (depending on target portion size/frequency)Hot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)

Per Machine

Maximum Number of QuadrantsMaximum Number of Ingredients

Specification

8-122-4L

Jacketed Piston50Kg

40W (average)

Specification

1248

Piston Pump Dispenser

Used to dispense liquids. Typically used to dispense sauces as a final stage ofmeal completion. In some circumstances will be used to dispense the liquid thatis part of a primary ingredient, such as stew or chunky soup. Dispensing theliquid and solid separately ensures a consistent ratio of solid to liquid.

Per Quadrant

Maximum Ingredients (depending on piston sizes)Typical Reservoir CapacityHot/Cold Hold TypeMass (per quadrant)Power Consumption (exc hot/cold hold)

Per Machine

Maximum Number of QuadrantsTypical Number of QuadrantsMaximum Number of IngredientsNOTE: Can be shared with Piston Pump quadrant, depending on the total numberof ingredients required.

Specification

122L

Jacketed Reservoir20Kg

40W (average)

Specification

11

12

Peristaltic Pump Dispenser

Karakuri.com

DK-One Technical Specifications

This information is provided pre-product release. Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreedparticulars shall prevail. Karakuri does not accept any responsibility whatsoever for potential errors or possiblelack of information in this document. We reserve all rights in this document and in the subject matter andillustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden © 14 May 2019 All rights reserved.

Page 6: Karakuri DK-One Brochure · 2019-05-31 · Karakuri reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase

At Karakuri we’re not just passionate about food and technology, we’re passionate about the future.

We’re committed to changing the way the worldprepares, offers, and experiences convenience food.

We’re committed to reducing food waste, increasingchoice and quality, improving staff well-being andenabling healthier eating.

By combining robotics with AI and state-of-the-artmachine sensing, Karakuri delivers an entirely new category of made-to-order healthier convenience food.

And our technology allows us to offer it at a pricepoint that benefits both the consumer and therestaurant operator.

Contact us today

Find out how our automation technologies can revolutionize your business.

Email [email protected]

Find out more at www.karakuri.com

Karakuri Ltd Studio 6, 305 Goldhawk Road, London W12 8EU

© 2019 All Rights Reserved Company number: 11228129 Karakuri.com

The Fourth Industrial Revolution for Food