Intelligent System Solutions智能系统解决方案

Contents

Intelligent system solutions 智能系统解决方案

4

ZF is efficiency采埃孚技术提供高效

6

Electrification电动化

14

Safety & comfort安全性和舒适性

24

Tailor-made for the markets 为市场量身定制

30

ZF is local采埃孚本地化

31

德国传动技术, 中国制造

German driveline technology. Made in China.

Local testing本地测试

Local service本地服务

Local engineering本地工程

Local production本地生产

Local sales本地销售

2 3

ELECTRIFICATION电动化

• Efficiency: Higher performance and less fuel consumption• Electrification: Zero emissions and maximum performance• Safety: Vehicle control and drivers comfort

Vision Zero for the future construction site

Intelligent system solutions

More

information

获取更多信息请

登陆www.zf.com/

futureofcon-

struction

• 高效率：更高性能和更低能耗• 电气化：零排放和最佳性能• 安全性：车辆控制和驾驶舒适性

未来建筑工地零排放愿景

SAFETY安全性

EFFICIENCY高效率

Intelligent system solutions

54

• 4-speed wheel loader transmission (6-speed version for grader applications available) based on well-proven ERGOPOWER technology

• Optimized components for best-cost-localization• Standard one PTO, second as an option• Robust design, market-specific software functions and shifting quality• Low noise level because of helical gears• Made in China

• 新的四挡轮式装载机变速箱基于ERGOPOWER的技术进行研发 (6挡变速箱版本可使用于平地机)• 为中国市场选择经过优化、理想成本的本地化零部件• 标配一套取力器，可选配第二套取力器• 坚固耐用的产品设计、特定市场的软件功能和高换档质量• 斜齿轮的应用有效降低噪音• 中国制造

ZF is efficiency

BasicPower – Robust and well-proven technology / 变速箱 –坚固可靠并久经市场验证

6 7

Customer-

proven operation

for 10.000+ hours

经过客户验证超过

10.000工时

ZF is efficiency

ZF-ECOMIX II series – CML 10/12/16 / ZF-ECOMIX II系列减速机 – CML 10/12/16

• Highest-efficiency drive in the market• 40% smaller and 25% lighter• EFFICIENT: Up to 0.13 gallon (0.5 l/h) fuel savings for end user• TOUGH: Increased lifetime, improved robustness• SILENT: Up to 10 db noise reduction

• 市场上效率最高的减速机• 尺寸缩小40%，质量减轻25%• 高效:终端用户可节省多达0.13加仑(0.5l/h)的燃油• 坚固:延长使用寿命，提升坚固性• 静音:降噪多达10分贝

98

ECOMIX I vs. ECOMIX II / ECOMIX I 对比 ECOMIX II

ZF-ECOMIX II CML series

ZF-ECOMIX I P series

Additional space in

vehicle design

额外的车辆设

计空间

ZF is efficiency

ZF has been the market leader in mixer drives for more than 40 years now.

We understand that any reduction in weight means a higher payload and less fuel costs, that higher output force and drum capacity means increased overall efficiency.

采埃孚引领搅拌车减速机市场超过40年。

减轻重量意味着更高的有效负载和更低的燃料成本，更高的输出力和鼓容量意味着更高的整体效率。

ZF is efficiency

Powershift transmission PowerLine / 动力换挡变速箱PowerLine

• 8-speed automatic powershift transmission• For up to 1200 Nm engine torque• Best concept. Fuel savings up to 10%• Converter lock-up clutch with integrated

torsional damper• For special vehicles up to 90 tons

• 8速自动换挡变速箱• 最高1200Nm的发动机扭矩• 油耗节省高达10%• 装配阻尼器的变矩器止锁离合器• 适用于高达90吨的特种车辆

ZF is efficiency

Modular transfer case VG 750|400 The new, modular transfer case meets the all demanding AWD requirements and is the lightest in its power class. Direct connection to automatic and manual transmissions is possible.

模块化分动箱 VG 750|400新型模块化分动箱满足所有苛刻的全时四驱要求，并且是同级动力箱中最轻的。可以直接连接到自动和手动变速箱。

10 11

Drive gearboxes GPT4F / GPT4F齿轮箱

ZF is efficiency

GPT4F: The upgrade of ZF travel Drives• Up to 10% torque increase• Expanded application opportunities• Increased reliability and service life• Flexible motor assemblings• 1:1 interchangeable with GPT

This year, we proudly present ourTravel Drive GPT4F, the nextgeneration of ZF drive gearboxes.

今年，我们荣幸地推出了下一代采埃孚行走齿轮箱GPT4F

Customer benefits:The new gearbox series will show considerableincreased load density as well as expansion ofreliability and service life – and thus a reductionof total costs over the complete gearbox lifetime.

客户利益：全新系列的齿轮箱负荷密度得到了明显提高，同时提高了可靠性并延长了使用寿命-从而减少了整个齿轮箱生命周期内的总成本。

ZF is efficiency

GPT4F：采埃孚行走齿轮箱的升级产品• 扭矩增加高达10％• 扩大配套应用范围• 增加可靠性和使用寿命• 可以灵活装配各种不同液压马达和电机• 1：1可与GPT互换通用

Torque increase 扭矩增加

8% 9% 10%

160

220

260

330

450

580related to former GPT

GPT4F

Plus 10%

output torque

增加10%输出扭矩

1312

Winch Drive GPT-W4F

Swing Drive GFB

Electrification

Electric drive solutions for compact vehicles / 紧凑型工程车辆应用的电动解决方案

Electrification

Emission-

free and

eco-friendly

环保无排放污染

Guided by the principle of zero emissions, ZF strives to achieve the ambitious claim of enabling compact work machinery such as compact loaders to also drive emission-free in the future. Technology leader ZF is setting new standards for electrical drives, especially when it comes to integrated system solutions.

在零排放政策下，采埃孚力争实现使紧凑型应用工程机械（如紧凑型装载机）在未来实现无排放的愿景。采埃孚作为技术领导者正在为电驱动领域，尤其是在集成系统解决方案方面设定新标准。

1514

ZF share OEM share Power lines

All electric lines and cooling water piping are provided by OEM

DC-Link

Cooling water

Cooling water

›

››

›

›

ZF vehicle CAN Wiring harness

eDCU

BatteryBMS, cooling,

heating,charging

COMPACTEQUIPMENT

Dro

pbox

Axl

e

Steeringpump

Workinghydraulic

pump

Inverter

InvertereMotor

hydraulics

Axl

e

VCUOperatingelements

(HMI)

›

eMotor

16 17

Electrification

• A ‘best in class solution’ for power density in electric compact loaders• New, high-speed transmission complements the ZF modular kit• The use of liquid coolant in the traction motor and the power electronics also ensures

continued performance in construction machinery applications• Continued performance of 42 kW and an operating voltage of 650 V

• 电动紧凑型装载机功率密度的同类最佳解决方案• 全新高速变速箱是采埃孚模块化套件的补充• 在牵引电机和电力电子设备中使用液态冷却剂可以确保工程机械应用的持续表现• 持续稳定提供42kW的性能和650V的工作电压

Electric drive solutions for compact vehicles / 紧凑型工程车辆应用的电动解决方案

18 19

Electrification

Innovative: electrical truck mixer for the urban construction site of the future The demand for lower gas and noise emissions sees manufacturers of off-highway applications operating in an increasingly challenging environ-ment. ZF is developing low-emissions solutions for mixer applications. The CMe ECOMIX Electric Mixer Drive enables ZF to bring mixers with zero emissions to downtown construction sites. Electromechanical drive system CMeThe new plug-in hybrid concept replaces the hydraulic pump with a generator and the hydraulic motor with an electric motor upstream of the mixer transmission.This means that the truck can park its engine on the construction site as well as in the mixing plant and let the drum run independently and emission-free powered by the high-voltage (HV) battery.

Zero

emissions

on-site

施工现场零排放

创新：适用于未来城市建筑工地的电动搅拌车降低有害气体和噪音污染排放的政策使非公路应用的制造商面临日益严苛的挑战。采埃孚为搅拌车应用提供低排放解决方案。CMeECOMIX电动搅拌车减速机可以将零排放的搅拌车应用到市区的建筑工地。机电式驱动系统CMe新的插电式混动概念替代了液压泵马达，搅拌车减速机将上游液压泵替换为发电机，并将液压马达替换为驱动电机。这意味着搅拌车可以停止发动机运作停靠在建筑工地以及搅拌站上，并通过高压（HV）电池使搅拌车滚筒无排放污染的独立运行。

• Emission-free operation on-site• Up to 64,000 Nm output torque• Max. motor power 100 kW• Low noise• Lower CO₂ emissions

• 施工现场无排放作业• 高达64,000的输出扭矩• 最高电机功率100kW• 低噪• 减少二氧化碳排放

2120

ElectrificationElectrification

• The GP27 dual-motor front wheel drive can be applied in trucks with higher lifting capacity (up to 2.5 t) and bigger tires (up to 21 inch)

• High efficiency and reliability

• GP27前轮双驱电机适用更大吨位(高达2.5吨)和更大轮胎的搬运车辆(最大21英寸)

• 高效可靠

eTRAC GP27 for 3- and 4-wheel trucks适用3轮和4轮搬运车辆的eTRAC GP27

• Modular driveline system for hand-held trucks

• Patented ZF hypoid toothing provides the customer with optimum performance (torque capacity) and service life in a minimal installation space

• 适用手持搬运车辆的模块化传动系统

• 采埃孚专利的双曲面齿可以在最小的安装空间内为客户提供最佳性能（高扭矩）和使用寿命。

eTRAC GK10LD with electric steering 装配电子转向的eTRAC GK10LD

Electro-mechanical steering system for front wheel driven 3-wheel counterbalance lift trucks up to 2 t lifting capacity适用于前轮驱动的3支点2吨以内平衡重叉车的机电式转向系统

• Energy saving > 10 % (power on demand)• Low noise level• Optimally protected against environmental influences• Functional safety: Performance Level D

• 节能>10%(按需供电)• 低噪• 应对环境影响的优化保护功能• 功能性安全:性能等级D

2322

eSTEER EPS3

ener

gy c

onsu

mpt

ion

/ 能耗

distance/time距离/时间

standard*标准*energy recharge

能量回收

*hydrostatic steering systems / 静液压转向系统

Electrification

energy savings with ZF EPS3

应用采埃孚EPS3转向单元节能

> 10 %

eTRAC GP27

eSTEER EPS3

2524

Safety & comfort

Customized designs meet all customer requirementsTop working conditions in the cabin are becoming increasingly important for the success of agricultural- and construction vehi-cles. With its spring/damper units and systems, ZF is offering the ideal solution for almost any application.

定制设计可满足所有客户需求驾舱内的高要求作业条件对于农业和建筑车辆的成功变得越来越重要。凭借其弹簧/阻尼器单元和系统，采埃孚为几乎所有应用提供了理想的解决方案。

Safety & comfort

Mobile off-highway machines have a high need for vibrationdamping measures in the chassis as well as in the powertrain.The permanent rising power density of modern enginesincreases the load on all components within the powertrain.At the same time the expectations towards reliability anddurability as well as driver comfort grow steadily. ZF can offerwith its products solutions fit for the future to effectivelyreduce engine vibrations in all kind of powertrains.

移动非公路机械对底盘以及动力总成中的减振方案有很高的要求。现代发动机的功率不断提高，增加了动力总成内所有组件的负荷。同时，人们对可靠性和耐用性以及驾驶员舒适性的期望也在不断增加。采埃孚可以提供适合未来的产品解决方案，以有效减少各种动力总成中的发动机振动。

Cabin suspension and damping technology / 驾舱悬挂和减振技术 Torsional damper / 扭转减振器

Signal transmitter

Axle modulator

2726

Commerial vehicle control systemsCommerial vehicle control systems

Air Disc Brake PAN™25 / PAN™25寸气压盘式制动器 Electronic Braking System EBS / 电子制动系统

Electronic Braking System EBS – The Full Range of Braking Performance (EBS Axle Modulators, EBS Brake Signal Transmitter, EBS ECU)• Electronic Braking System with Anti-lock Braking functionality for pneumatically braked vehicles• Package flexibility because of distributed design• Building block for autonomous driving• Separate ECU to allows for modularity

电子制动系统EBS-全面制动性能表现（EBS车轴模块、EBS制动信号发射器、EBSECU）电子制动系统EBS已经包含ABS防抱死功能• 分布式设计更便于灵活自由组装• 为自动驾驶提供基础制动保障• 独立的ECU可支持模块化功能

Air Disc Brake for heavy duty vehicles• First to market and specifically tailored to 25 inch rim sizes• Single-piston clamping unit enables brake torques of up to

25.000 Nm / 18,400 ft. lbs.• Replaces 500 mm drum brake applications• Up to 75% savings in labor costs on brake pad replacement

vs drum brakes• Most reliable adjuster mechanism in any environmental

condition

重型车辆盘式制动器• 率先推出针对25寸轮辋的定制尺寸• 单活塞夹紧机构，制动扭矩可达到25000Nm/18400ft.lbs.• 可替换500毫米鼓式制动器• 与鼓式制动器相比，刹车片更换的人工成本最高节约75%• 在各种工况下，调整机构都能提供可靠的性能

Commerial vehicle control systemsCommerial vehicle control systems

Reversing Collision Avoidance System (Ultrasonic Sensors)• monitors stationary and moving objects

behind the vehicle and activates the vehicle brakes to help prevent collisions

• supports driver in safely reversing and reduces accidents in limited visibility conditions

• helps avoid vehicle damage and associated accident costs

TailGUARD™

倒车防碰撞系统（超声波传感器）• 监控车辆后方静止和移动中的目标物体，并自动制动避免碰撞事故发生

• 有效帮助驾驶员安全倒车，减少因视角盲区而发生的事故

• 避免车辆损毁和相关联的事故所产生的费用

Electro Hydraulic Brake Valve (EBV)

Electro Hydraulic Brake Valve• Patented design enhances performance

– quicker brake release• Suitable for HASR brakes and SAHR brakes

as well as for for traction control and antilock braking applications

电液制动阀• 具有专利的快速制动释放设计，增强制动性能表现

• 适合液压行车制动器和弹簧驻车制动器的牵引控制和防抱死制动应用

倒车盲点监测系统 Electronic Brake Pedal

Foot pedal with sensor for electro-hydraulic or throttle systems• Provides force feedback proportional to pedal

rotation• Reduces operator fatigue by removing hydraulic

system noise from the cab of the machine• Allows the electro-/hydraulic valves to be located

near the brakes for quick system response• Various spring packs are available to suit light to

heavy pedal force requirements• Robust pedal design for demanding environments

脚踏板配适用于电液或油门系统的传感器• 可提供一个或多个与踏板角位移量成比例的力反馈

• 消除驾驶室中的液压系统噪音，从而降低操作人员疲劳程度

• 让电/液阀能够置于制动器附近，以便系统快速响应

• 可提供各种弹簧组，以满足轻重踏板力要求• 坚固的踏板设计可应用于苛刻环境

电子踏板

电液制动阀

TailGUARD™Electro Hydraulic Brake Valve (EBV)

Electronic Brake Pedal

2928

Beijing

LuoyangHefei

Liuzhou

Shanghai

Tailor-made for the markets · 为市场量身定制 ZF is local · 采埃孚本地化ZF in Luoyang Agricultural machinery axles

采埃孚洛阳农业机械车桥

ZF in Liuzhou Construction machinery transmissions

采埃孚柳州工程机械变速箱

ZF in Shanghai• Off-highway systems• Special driveline

technology• Industrial drives

采埃孚上海• 非公路车辆传动系统• 特种传动技术• 工业传动

ZF in Hefei Material handling systems

采埃孚合肥物料搬运系统

The business unit “Off-Highway Systems“ offers its customers individual, tailor-made integrated solutions for construction machinery, agricultural machinery and material handling applications.

非公路车辆传动系统(Off-HighwaySystems)事业部为各客户量身定制各种工程机械、农业机械以及物料搬运应用综合解决方案。

ZF in Beijing• Agricultural and construction

machinery systems• Special driveline technology• Industrial drives采埃孚北京• 农业和工程建筑机械系统• 特种传动技术• 工业传动

30 31

采埃孚（中国）投资有限公司ZF (China) InvestmentCo., Ltd上海市松江区九亭镇九泾路889号邮编：201615Jiujing Rd. No. 889., Jiuting Town, Songjiang District,Shanghai 201615, P.R.ChinaEmail zfchina@zf.comPhone +86 21 37617000