INTELLIGENT DRIVESYSTEMS, WORLDWIDE SERVICES Alimentos Granos.pdf · Parallel and right-angle gear...
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INTELLIGENT DRIVESYSTEMS, WORLDWIDE SERVICES US DRIVE SOLUTIONS FOR THE GRAIN INDUSTRY
Transcript of INTELLIGENT DRIVESYSTEMS, WORLDWIDE SERVICES Alimentos Granos.pdf · Parallel and right-angle gear...
INTELLIGENT DRIVESYSTEMS, WORLDWIDE SERVICES
US
DRIVE SOLUTIONS FOR THE GRAIN INDUSTRY
NORD DRIVESYSTEMS | Intelligent Drivesystems, Worldwide Services
DRIVE SOLUTIONS FOR THE GRAIN INDUSTRY2
NORD DRIVESYSTEMS GROUPSERVING THE GRAIN INDUSTRY
DRIVESYSTEMS
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North American Facilities(sales, assembly & service)
• Waunakee,WI(Madison)• Charlotte,NC• Corona,CA(LosAngeles)• Brampton,ONCanada(Toronto)• Guadalupe,Mexico• Over40Districtoffices• Over500Distributorbranches
Global Facilities• Operations in 35 Countries
Innovative drive solutions • Products for many industries
Gear units Motors Inverters & motor starters
Mechanical Products
Electronic Products
Electrical Products
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NORD, A Global LeaderProducing over 1million reducers annually and employing 3000 peopleglobally, NORD is constantly improving and expanding its products tomeetaneverendingvarietyofindustrialchallenges.
Oursuccessfulrisetotheelitelistofgearmotormanufacturer'shasbeenaccomplished by listening and working closely with our clients. Withthehelpofourcustomerswehavecreatedoptimaldrive solutionsandtogetherwecontinuesolidgrowth.
NORD Product Portfolio NORDDrivesystems’productportfolioisextensiveandcontinuouslyevolv-inginordertomeettheneedsoftoday’sfast-changingmarkets.NORD’srange of drive equipment includes: helical in-line, helical shaft-mount,helical-bevel,helical-wormandwormgearunitswithtorquesfrom90lb-into2,200,000lb-in,readilyavailableACmotorsandfrom1/6HPto250HP,variablefrequencydrivesupto250HP,andmechanicalvariablespeeddrives.
Waunakee (Madison), WI Facility
Brampton (Toronto), Ontario Facility Bartgeheide (Hamburg), Germany FacilityCorona (L.A.), CA Facility
NORD DRIVESYSTEMS | Intelligent Drivesystems, Worldwide Services
DRIVE SOLUTIONS FOR THE GRAIN INDUSTRY4
CLEAN, SAFE,RELIABLE & EFFICIENT
DRIVESYSTEMS
Clean & SafeNORD's efficient and reliable reducers, motors and AC Vector Drives contribute to a clean, safe design. By offering a clean, compact, direct-drive alternative, your application is free of belts and resulting in no exposed, rotating components.
•Optimizeddriveselectionswithsafetyinmind.
•Reducedpinchpointsandexternalrotatingcomponents.
•Boltoncarriersandhousingsplitsareeliminated.
ReliableDowntime.It’sthelastwordyoucanaffordtohearwhenyouworkin thegrain industry.Reliability is adirect resultofNORD'suniquedesignandourcomponentswork inunisontokeepkeyoperationssafe and profitable.
•Anindustryleadingratiorangeandmountingoptionflexibility.
•UNICASE™gearhousingsprovideaccuratepositioning ofbearingsandshafts.
•AUTOVENThelpsensurealeak-freedesign.
•Infinite-life,highqualitygearing,uptoAGMAClass13.
•Exceptionaldurability,quietoperationandlongservicelife.
EfficientNORDiscommittedtoreduceoverallcarbonemissionsharmfultoourenvironment.NORDmotorsoffersuperiorinsulatingmaterials,lowtemperatureriseandvoltagespikeresistance.
•95-97%efficientfor2and3-stageselectNORDgearboxes.
•Low-inertia,inverter-ratedmotorsmeetthelatest globalenergyrequirements
•Efficientoperationandoptimizedmotorperformance. •Reducedoperatingtemperatures. •Longerservicelifeandlowertotalcostofownership.
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NORD DRIVESYSTEMS | Intelligent Drivesystems, Worldwide Services
DRIVE SOLUTIONS FOR THE GRAIN INDUSTRY6
DRIVESYSTEMS
DRIVE SOLUTIONS FOR GRAIN HANDLING PROCESSES
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Grain IndustryApplication Chart NORDdesignsandmanufacturesdrivesystems engineered for adaptability.NORD‘sinnovativedrivesolutionsarespecifiedandutilized for a rangeofapplications in nearly every industrythroughouttheworld.
Plant & Facility Types NORDDrivesystemscandesigntailor-made, individual drive solutions,which meet the requirements of avarietyofgrainproductionprocesses.
TERMINALS
•Receiving•Storage•LoadOut
TRANSPORTATION
•PortFacilities•Rail
PROCESSING
•CanolaCrushing•FlourMills•FeedMills•FertilizerStorage•BlendingFacilities
Dragconveyorscanbeusedtometerortrans-ferbulkmaterialsfromoneprocesstoanother.Thedesignandcharacteristicsofthedragcon-veyorenablesittofitalmostanyplantlayoutandisideallysuitedtohandledry,free-flowingmaterials.Aprimarybenefitof thedrag con-veyorincludelittleproductdegradationduringconveying and require less horsepower thanothertypesofconveyors.
SlideGatesareusedtocontrolorthedischar-geofbulkmaterialsbyregulatingtheflowontheconveyor.Materialsdischargedcanbeac-curatelyshutforscalefeedingoperations.
1 Drag Conveyors 2 Slide Gates
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Bucket Elevators, used to vertically transportbulk materials, typically use belt and chainwithpulleysandsprocket.Typicalapplicationsare centrifugal discharge bucket elevators,heavy-duty belt bucket elevators and highcapacity belt bucket elevators. These bucketelevatortypestransportvarioustypesofpro-ductfrompowderyandfineproductstosharpedged,coarseandabrasivematerial.
Screw Feeders are used tomovebulkmateri-alsfromsilos,hoppersorbins.ScrewConveyorsincorporate a screw rotating in a housing totransportthematerial.Thebulkmaterialflowsforwardwitheachrevolutionofthescrewandis canbemetered through the shroud forac-curacy.
SlideGatesareusedtocontrolorthedischar-geofbulkmaterialsbyregulatingtheflowontheconveyor.Materialsdischargedcanbeac-curatelyshutforscalefeedingoperations.
2 Slide Gates 3 Screw Feeders 4 Bucket Elevators
NORD DRIVESYSTEMS | Intelligent Drivesystems, Worldwide Services
DRIVESYSTEMS
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APPLICATIONS FOR THE GRAIN INDUSTRY
Bucket ElevatorsNORD‘s ability to deliver rugged and reliabledrives,builtformaximumdependability,provi-defortheefficientmovementofgrainrequiredbytheAgri-Industry.NORDoffersauniquecom-binationofflexibility,durabilityandsupportforthemostdemandinghigh-torqueapplications.
• UNICASE®housings,infinite-lifegears, minimumbacklash
•Highqualitygearing,ratedupto AGMAclass13
• Anindustryleadingratiorange
• Troublefreeandquiettransmissionofpower
• Protectivefeaturessuitedforthegrainindustry
Screw ConveyorsHandlingandconveyingawidevarietyofbulkmaterials is dramatically improved by NORD‘sabilitytoprovideacompactandcosteffectivealternative. Minimizing parts and eliminatingthebeltedinputsystemprovidesforincreasedreliabilityandsuperiordriveperformance.
• UNICASE®reducerhousings
• Quadrilip™reducershaftsealing
• CEMAdriveshaftsranging from1-1/2”to3-7/16”
• Eliminatestheneedfortopmotormounts, pulleys,beltsorguards
CompleteDrive Solutions NORDprovidesmorethatjustthedelivery of components. Drivesolutions are created with closecooperation with the customer,therefore unnecessary optionsand special features are elimina-ted. NORD drive solutions alsocontribute to an overall costreduction by energy efficientoperation, wear resistance andlongservicelife.
Fromengineering&salessupporttopurchase&delivery,Nordhelpsyoumaximize your performance,productivity&profit.
•Designedformaximum dependability
•Environmentallytough
•Builtfordustandweather tightoperationunderthe mostadverseconditions
•Highqualitygearing
•HighStrengthGearCases
•Rugged,Reliable& Dependable
DRIVESYSTEMS
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Screw ConveyorsHandlingandconveyingawidevarietyofbulkmaterials is dramatically improved by NORD‘sabilitytoprovideacompactandcosteffectivealternative. Minimizing parts and eliminatingthebeltedinputsystemprovidesforincreasedreliabilityandsuperiordriveperformance.
• UNICASE®reducerhousings
• Quadrilip™reducershaftsealing
• CEMAdriveshaftsranging from1-1/2”to3-7/16”
• Eliminatestheneedfortopmotormounts, pulleys,beltsorguards
Drag ConveyorsIdeal for handling dry, free-flowing materials,benefits of the drag conveyor include mini-mal product deterioration during conveying.NORD‘s compact and versatile fit almost anyplantlayout.
•Foot,shaftorflange-mounted
•UNICASE®castironhousing
•AUTOVENT™helpspreventbearing andgeardamage
•Clincher™ParallelShaftspacesavingdesign
•90.1reducersofferinfinite-lifegears& highpermissibleradialforces
Slide Gates Whetherathoppers,bins,silosorconveyors,NORDworksperfectlywiththegrainindustry‘sslidegaterequirements.Usedtocontrolthedischargeofbulkmaterialsbyregulatingtheflowon the conveyor,NORD‘s reliability canbecountedon fordischargematerials tobeaccuratelycutoff,orshutoff.
• One-pieceUNICASE®design
• Die-castaluminumalloygearhousing
• Higherstrength-to-weightratio thancastiron
• Corrosionresistantinmanyapplications
• NEMAorIECinputandNORDmotoror brakemotor
NORD DRIVESYSTEMS | Intelligent Drivesystems, Worldwide Services
DRIVESYSTEMS
DRIVE SOLUTIONS FOR THE GRAIN INDUSTRY10
NORD DRIVE SOLUTIONS GRAIN INDUSTRY RELATED PRODUCTS
UNICASE™ DesignNORD heavy-duty, one-piece housings are precisely machined to meticulous standards. Internal reinforcements increase the strength and rigidity of the housing. All bearings and seal seats are contained within the casting, elimi-nating splits or bolt-on carriers that can weaken the housing and allow oil leakage. Bores and mounting faces are machined in one step, producing precise tolerances that ensure accurate positioning of gear teeth, bearings and seals, which leads to longer life for all components.
Benefits
• Leak-free design
• Quiet operation
• High output torque capabilities
• Extended lubrication life
• Longer gear and bearing life
• Superior dependability, low maintenance and longer life
Housing Manufacturing (Unicase)
hp 0.16 - 200lb-in Up to 442,500Ratios 3.58:1 - 300,000:1Output 0.1 - 490 rpmEfficiency Up to 95%
Foot, Flange or Shaft Mounted
Hollow or Solid Shaft
UNICASE™ housing
Industry leading ratio range
Helical-Bevel gear units (Catalog G1000)
hp 0.16 - 5lb-in Up to 4,863Ratios 5:1 - 10,000:1Output 0.18 - 350 rpmEfficiency Up to 93%
Foot, Flange or Shaft Mounted
Hollow or Solid Shaft
Corrosion Resistant
Paint Free
MINICASE™ Worm gear units (Catalog G1035)
hp 0.16 - 60lb-in Up to 53,100Ratios 4.32:1 - 1,585.08:1Output 0.41 - 405 rpmEfficiency Up to 97%
CEMA mounted design for CLINCHER™ and Helical Bevel
Compact and cost-effective
Eliminates belted input systems
Screw Conveyor Package units (Catalog G1129)
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High-Quality GearingHigh quality gearing is essential to de-creased noise, low maintenance and high durability. We take pride in the our gearing production since it equates to increased gear box life and higher torque and load capacities for you, our customers.
Benefits
• Designed and manufactured up to
AGMA CLASS 13
• Case-Hardened Steel
• Exceptional Hardness: 60 Rc
• High-speed gears are ground;
low speed gears are skive hobbed
• 275% momentary overload capacity
High-Strength Gear CasesNORD housings are designed for maxi-mum torque delivery. NORD uses state of the art FEM (Finite Element Model-ing) to allow optimal structural design to maximize the strength and rigidity of internal components.
Benefits
• Thick housing wall cross-sections
• Torsionally stiff
• Maintains shaft alignment
• Primer sealed interior walls assure
casting integrity and longer service life
hp 3 - 1300lb-in Up to 2,196,000Ratios 5.54:1 - 1600:1Output 1 - 316 rpmEfficiency Up to 97%
Foot, Flange or Shaft Mounted
Long life, low maintnenance
UNICASE™ housing
Parallel and right-angle gear units
MAXXDRIVE™ gear units (Catalog G1050)
hp 0.16 - 200lb-in Up to 796,500Ratios 4.03:1 - 300,000:1Output 0.1 - 430 rpmEfficiency Up to 97%
Foot, Flange or Shaft Mounted
Hollow or Solid Shaft
UNICASE™ housing
Short design
CLINCHER™ gear units (Catalog G1000)
hp 0.16 - 5lb-in Up to 4,863Ratios 5:1 - 10,000:1Output 0.18 - 350 rpmEfficiency Up to 93%
Compact worm gear unit
Universal foot & flang mounted housing
Corrosion Resistant
Die cast aluminum alloy
FLEXBLOC™ Worm gear units (Catalog G1035)
www.nord.comA6045 / 100200116 / 01.14
Waunakee, WI800 NORD DriveWaunakee, WI 53597Tel. 608.849.7300
Corona, CA1180 Railroad St.Corona, CA 92882Tel. 608.849.0190
Charlotte, NC300 Forsyth Hall Dr.Charlotte, NC 53597Tel. 608.849.0140
NORD Gear CorporationMEMBER OF THE NORD DRIVESYSTEMS GROUP
Brampton, ON41 West DriveBrampton, ON L6T4A1Tel. 800.668.4378
NORD Gear Limited - CanadaMEMBER OF THE NORD DRIVESYSTEMS GROUP
