Installation Procedure: EVC-E D3 Aquamatic &...
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10 Installation Procedure: EVC-E D3 Aquamatic & Inboard Installation Procedure: EVC-E D3 Aquamatic & Inboard Document number: 47702217 Release date: 06-2012 To actuator To powertrim sender To trim pump motor Trim pump power supply 2.5” display Lever connections Lever Buzzer Diagnose connection (VODIA) Connection for safety lanyard Rudder angle sender Fresh water and fuel level senders Trim relays (up/down) Engine Flybridge Aquamatic DPS twin, electronic steering Typical installation / Main station DPS twin, electronic steering Controls Steering Control Unit Typical installation Single engine, Inboard IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra power supply, use the Volvo Penta relay for external accessories. Stand-alone HCU Use template when making holes in dash- board Use cable ties to fix cables Use cable ties to fix cables SX/DPS connections Reverse gear connections A B Standard–right hand rotation: Connector A to solenoid A Connector B to solenoid B Connect shift cable. Lock cable with cotter pin. Power up before connecting shift cable to secure neutral position of actuator. To ACTUATOR CONNECTION on transmission cable NOTE! Clamp all cables. Mount actuator on transom preferably, angled 5˚ downwards. Shift cable bending radius: max. 200 mm (8”). Clamp steering hoses and cables To levers, standard EVC bus cable To engine, ex- tension cable IMPORTANT! The SCU can be mounted vertically or horizontally. Do NOT mount the SCU with hoses lead- ing up. This will trap air in the hydraulic valve body and cause erratic operation. Connect power to SCU Engine starting battery Main switch Tightening torque: 5 Nm (3.7 lbf.ft) Multiple helm stations To next helm station To next helm station Helm station Helm station Engine Engine 11 11 7 8 8 11 11 For information on cable lengths etc. please refer to Installation manual. NOT OK! OK! Connecting multiple Multilink hubs 1 10 Fuse 12 OK! e-Key panel IMPORTANT! This end of Y-connector must be connect- ed directly, without extension, to levers. Y-connector 8 7 AUX AUX Joystick Steering wheel Multilink hub Multifunction panel (Start/Stop panel) Buzzer 2.5 displays Levers Lever connections 11 11 10 10 10 10 Autopilot 4” display To NMEA2000 backbone 25 Battery Management Negative terminal Starter motor Remote frequency reciever with WLAN (RFW) Continuous output 20 A B: fused output A: unfused output House loads 2.5” Battery Management display Battery sensor To engine connector (AUX) To external switches (optional) Termination plug AUX-bus termination Correct! Termination in the beginning and at the end of the AUX-bus Incorrect! No end termination of the AUX-bus 5 Termination plug 5 Termination plug e-Key Remote (optional) Locking/unlocking the boat system. Controls main circuit breaker and two aux relays e-Key (standard) Locking/unlocking the boat system e-Key System 10 NMEA2000 backbone Female terminator Male terminator Chartplotter EVC Autopilot Compass (CCU) EVC Autopilot Battery 12 VDC T-connector Backbone exten- sion cable Fuse Power cable 23 20 20 20 20 Use AUX relay 24 20 22 24 5 Joystick NMEA interface ADU Steering wheel Multilink hub Levers Lever connections Buzzer Actuator Battery Connection for safety lanyard Steering Control Unit Steering cylinder Rudder angle sender (not used) Fresh water and fuel level senders Engine Multilink minimum requirements: Additional multilink features: 12 16 10 1 1 Diagnose connection (VODIA) 8 9 8 19 Compass (CCU) To NMEA2000 backbone 12 Engine 25 7 7 11 11 e-Key panel 7 7 7 2.5” displays 4” display 7” display Autopilot 4” display To levers, standard EVC bus cable To engine, extension cable 7 8 8 10 10 16 10 10 10 Battery Control Unit (BCU) Battery Control Unit (BCU) Termination plug 5 2.5” Battery Management display Battery sensor Battery Steering cylinder Actuator Steering Control Unit To engine 20 20 NOTE! Minimum two 2.5” displays or one 4” or 7” display. Maximum two 4” or 7” displays on one helm station. 20 10 21 21 Battery sensor NOTE! Minimum one 2.5” display per driveline or one 4” or 7” display. Maximum two 7” displays on one helm station. 3
Transcript of Installation Procedure: EVC-E D3 Aquamatic &...
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Installation Procedure: EVC-E D3 Aquamatic & InboardInstallation Procedure: EVC-E D3 Aquamatic & Inboard
Document number: 47702217
Release date: 06-2012
To actuator
To powertrim senderTo trim pump motor
Trim pump power supply
2.5” display
Lever connections
Lever
Buzzer
Diagnose connection (VODIA)
Connection for safety lanyard
Rudder angle sender
Fresh water and fuel level senders
Trim relays (up/down)
Engine
FlybridgeAquamatic DPS twin, electronic steering
Typical installation / Main stationDPS twin, electronic steering
Controls
Steering Control Unit
Typical installationSingle engine, Inboard
IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra power supply, use the Volvo Penta relay for external accessories.
Stand-alone HCU
Use template when making holes in dash-board
Use cable ties to fix cables
Use cable ties to fix cables
SX/DPS connections
Reverse gear connections
A
B
Standard–right hand rotation: Connector A to solenoid A Connector B to solenoid B
Connect shift cable. Lock cable with cotter pin. Power up before connecting shift cable to secure neutral position of actuator.
To ACTUATOR CONNECTION on transmission cable
NOTE! Clamp all cables.
Mount actuator on transom preferably, angled 5˚ downwards.Shift cable bending radius: max. 200 mm (8”).
Clamp steering hoses and cables
To levers, standard EVC bus cable
To engine, ex-tension cable
IMPORTANT! The SCU can be mounted vertically or horizontally. Do NOT mount the SCU with hoses lead-ing up. This will trap air in the hydraulic valve body and cause erratic operation.
Connect power to SCU
Engine starting battery
Main switch
Tightening torque: 5 Nm (3.7 lbf.ft)
Multiple helm stations
To next helm station
To next helm station
Helm station
Helm station
Engine Engine
11 11
7
8 8
11 11
For information on cable lengths etc. please refer to Installation manual.
NOT OK!
OK!
Connecting multiple Multilink hubs
1
10
Fuse
12
OK!
e-Key panel
IMPORTANT! This end of Y-connector must be connect-ed directly, without extension, to levers.
Y-connector
8
7
AUX AUX
Joystick Steering wheel Multilink hub
Multifunction panel(Start/Stop panel)
Buzzer
2.5 displays
Levers
Lever connections
11 11
10
10
10 10
Autopilot 4” display
To NMEA2000 backbone
25
Battery ManagementNegative terminal
Starter motor
Remote frequency reciever with WLAN (RFW)
Continuous output 20 A
B: fused output
A: unfused output
House loads
2.5” Battery Management display
Battery sensor
To engine connector (AUX)
To external switches (optional)
Termination plug
AUX-bus termination
Correct!Termination in the beginning and at the end of the AUX-bus
Incorrect!No end termination of the AUX-bus
5
Termination plug 5
Termination plug
e-Key Remote (optional)
Locking/unlocking the boat system. Controls main circuit breaker and two aux relays
e-Key (standard)
Locking/unlocking the boat system
e-Key System
10
NMEA2000 backbone
Female terminator
Male terminator
ChartplotterEVC AutopilotCompass (CCU)EVC Autopilot
Battery 12 VDC
T-connectorBackbone exten-sion cable
Fuse
Power cable
23 20
202020Use AUX relay
24 20 22 24
5
Joystick
NMEA interface
ADU
Steering wheel
Multilink hub
Levers
Lever connections
Buzzer
Actuator
Battery
Connection for safety lanyard
Steering Control Unit
Steering cylinder
Rudder angle sender (not used)
Fresh water and fuel level senders
Engine
Multilink minimum requirements:
Additional multilink features:
12
16
10
1 1
Diagnose connection (VODIA)
8
9
8
19
Compass (CCU)To NMEA2000backbone
12
Engine
25
7 7
1111
e-Key panel
7
7 7
2.5” displays 4” display
7” display
Autopilot 4” display
To levers, standard EVC bus cable
To engine, extension cable
7
8 8
1010 16
10
10
10
Battery Control Unit (BCU) Battery Control Unit (BCU)
Termination plug5
2.5” Battery Management display
Battery sensor
Battery
Steering cylinderActuator
Steering Control Unit
To engine
2020
NOTE! Minimum two 2.5” displays or one 4” or 7” display.Maximum two 4” or 7” displays on one helm station.
20
10
21 21
Battery sensor
NOTE! Minimum one 2.5” display per driveline or one 4” or 7” display. Maximum two 7” displays on one helm station.
3
Steering wheel non tilt adjuster
Steering
Joystick
Incl. cables 1.5 m (5 ft.)
Steering wheel tilt adjuster Steering wheel hub
Incl. cables 2.5 m (8 ft.)
47
70
22
17 0
6-2
012
Components and Cables
Controls
Twin engine levers
Built-in HCUs
Twin engine levers
Built-in HCUs
Powertrim control
Single engine lever
Built-in HCUs
Single engine lever
Built-in HCU
Powertrim control
Side mounted
Single engine lever
Built-in HCUs
Powertrim control
1b. Wiring harness, Reverse gear, Inboard
Feet Meter Part no.
1.3 0.4 21831016
1. Wiring harness, Stern drive, AQ
Feet Meter Part no.
9.8 3.0 21831018
Components
Sender
Fuel level sender 3–180 ohm
Fuel level sender 240–30 ohm
Sender
Water level sender 3–180 ohm
Stand-alone HCU e-Key panel
Ignition, start/stop and locking/unlocking the boat system
Multilink hub
6 cable sockets
Autopilot interface NMEA 0183 interface NMEA 2000 interface
7” display power supply for 12 V systems
Multisensor
Transom mounted
Multisensor
Hull mounted
SCU
Steering Control Unit
Trim instrument **
Diameter 52 mm (2.05”) analog
Trim instrument **
Diameter 52 mm (2.05”) digital
2.5” display
Not in combination with 4” or 7” display
Multifunction panel
Function configured at startup
7” display
Color display
Autopilot 4” display
Color display
4” display
Color display
Rudder angle sensor
3–180 ohm
Single engine lever
Built-in HCU
Side mounted
Remote frequency reciever
with WLAN (RFW)
Battery Control Unit Battery sensore-KeyCompass (CCU)
Fresh water level **
Diameter 52 mm (2.05”)
EVC system tachometer
Diameter 85 mm (3.35”) 110 mm (4.33”) 0–4000 rpm
Coolant temp **
Diameter 52 mm (2.05”) C°, F°
Speedometer Unitless **
Diameter 85 mm (3.35”) 110 mm (4.33”)
0–40 1/Hour 0–60 1/Hour
Alarm instrument **
Diameter 52 mm (2.05”)
Voltmeter **
Diameter 52 mm (2.05”) 12 V, 24 V
Rudder indicator **
Diameter 52 mm (2.05”)
Front ring kit (nut)
Diameter 52 mm (2.05”) Black/Chrome
Diameter 85 mm (3.25”) Black/Chrome
Diameter 110 mm (4.33”) Black/Chrome
Front ring kit (clamp)
Diameter 52 mm (2.05”) Black/Chrome
Diameter 85 mm (3.25”) Black/Chrome
Fuel level **
Diameter 52 mm (2.05”)
Engine oil pressure **
Diameter 52 mm (2.05”) bar, psi
Turbo pressure **
Diameter 52 mm (2.05”) bar, psi
4-in-1 Gauge **
Diameter 110 mm (4.33”) Coolant temperature Voltage Oil pressure Fuel level
Aux. Dimmer Unit (ADU) **
Instruments**) Only in combination with EVC system tachometer
Not in combination with 2.5” or 7” display
Not in combination with 2.5” or 4” display
Cables
2. Multisensor Y-split*
Feet Meter Part no.
1.9 0.6 21825662
*) Wiring harness AUX-bus.
3. BM-display Y-split*
Feet Meter Part no.
1.9 0.6 21825656
*) Wiring harness AUX-bus.
4. CPM Y-split*
Feet Meter Part no.
1.9 0.6 21825665
*) Wiring harness AUX-bus.
1616 10 10ADU
NMEA interface
24. NMEA2000 Termination plugs
Type Part no.
Male 21812196** Female 21812203**
23. NMEA2000 Powercable
Feet Meter Part no.
6.6 2 21812205**
22. NMEA2000 T-connector
Part no.
21812195**
**) Incl. in Autopilot kit
19. Display cable, 5/6-pin
Feet Meter Part no.
5 1.5 21640400
Incl. in display kit
20. NMEA 2000 Extension cable
Feet Meter Part no.
1 0.3 21812185 6.6 2 21812194 13 4 21867150 19 6 21867151 33 10 21867152
21. Battery sensor cable
Feet Meter Part no.
9.8 3 21840060
17. Steering adapter, 12/6-pin
Feet Meter Part no.
0.6 0.2 21421945
18. Y-split multilink, 6-pin
Feet Meter Part no.
1.6 0.5 3588206
11. Extension cable, 6-pin
Feet Meter Part no.
5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470
16. Extension cable, 3-pin
Feet Meter Part no.
3 1.0 874759 10 3.0 3807043
12. Sender cable, 6-pin
Feet Meter Part no.
16 5.3 3807229
15. Extension cable, 6-pin
Feet Meter Part no.
5 1.5 21480272
13. Aux. relay cable, 6-pin
Feet Meter Part no.
3.3 1.0 21427463
Kit with cable & relay 12V: 21475508 24V: 21475509
14. Extension cable, 6-pin
Feet Meter Part no.
23 7.0 21166002 30 9.0 21166003 43 13 .0 21166004
7. Standard EVC bus cable, 6-pin*
Feet Meter Part no.
5 1.5 21865234 16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 888013
*) One cable per engine has to be ordered.
8. Y-connector, 6-pin
Feet Meter Part no.
1.6 0.5 3588972
10. Multilink cable, 6-pin
Feet Meter Part no.
5 1.5 3886666
6. Y-split steering, 6-pin
Feet Meter Part no.
1.3 0.4 21421941
9. 7” display cable, 6-pin
Feet Meter Part no.
5.5 1.7 21514712*
*) Incl. in display kit
5. Termination plug
Part no.
21825714
A-CAN
Analog lever interface
e-Key Remote
25. e-Key harness with Safety lanyard
Feet Meter Type Part no.
5 1.5 Single panel 21693202 5 1.5 Twin panel 21693206
26. e-Key harness without Safety lanyard
Feet Meter Type Part no.
5 1.5 Single panel 21693204 5 1.5 Twin panel 21693208
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