EVC-E2 Installation DPS Joystick Electronic SteeringInstallation DPS Joystick Electronic Steering

Revision: EVC-E2

Document N°: 47706658

Release date: 2015-05

To X8: STEERING on port and star-board HCUs

Min. radius80 mm (3.2”)

Parallelwith spindle

Tilt adjuster bracket

Steering wheel hub

PCU/SCU identifcation

CHASSIS ID: VVXXXXXXXXX

* V V 0 0 0 0 0 0 0 0 0 0 *

ENGINE S/N: 0000000000

Multilink features

Maximum 15 mm (0.59“) dashboard

NOTE! Fit strain reliefs on all cables

IMPORTANT!DO NOT mount with hoses leading up. This will trap air in the hydraulic valve body and cause erratic operation.

IMPORTANT! The chassis no. on the PCU/HCU/SCU must correspond with the chassis no. on the engine labels.

IMPORTANT! Minimum Engine centerline distance:All gas engines 36 in. (914 mm)

Mount and connect

Joystick

Drill drain hole in cover if mounting in this position to prevent water from collecting in cover.

System layout Main helm station

Install steering cylinder

40-45 ft. lb.(51-64 Nm)

Centerline requirements

NOTE! Fit strain reliefs on hoses and all cables

Mount and connect

steering unitSteering Control UnitMount SCU

IMPORTANT! Do not mount SCU where it will be exposed to bilge water.

9 inch

(228 mm)

Flybridge/secondary helm station

51641

Use template when making hole in dashboard.

Dashboard hole diameters:Main Hole: 52 mm (2")Locating Pin: 5.9 mm (¼")

10-12 ft. lb.(14-16 Nm)

15-17 ft. lb.(20-23 Nm)

WARNING!Failure to properly install cotter pins may result in loss of steering control which may result in personal injury or death to the operator and/or passengers.

WARNING!Failure to properly install cotter pin may result in loss of steering control which may result in personal injury or death to the operator and/or passengers.

IMPORTANT!Only use the steering pins that come with the steering cylinder. Do NOT use steering pins from other steering cylinders.

GREASE

828250

GREASE828250

GREASE828250

WARNING!Hoses must be routed and secured away from moving parts, exhaust parts and other sources of heat. Failure to properly secure hoses and cables may result in loss of steering control.

Engine starter cables and other cables carrying high current must be routed away from SCU and the hose/wire bundle.

Controls

NOTE!Keep the fittings and work area clean of dirt and debris. Dirt entering the hydraulic system may cause steering system damage.

s25734

Multiple Helm Stations

Y-connector

IMPORTANT! This end of Y-connector must be connected directly, without extension to levers.

s25674

s25675

7” display

0.0 0.0

s25782

Information Displays Start/Stop panel

Multilink HubSteering Wheel

Joystick

Levers

Lever Connections

P0012071

Engine Engine

s25783A

Multilink Hub

Steering Wheel

Joystick

Levers

LeverConnections

KeySwitch

AnalogKey

Interface

Buzzer

SafetyLanyard

STEERING CONTROL UNIT

Steering Control Unit

Battery

Steering cylinder

Fresh water levelFuel level

sender

VODIA

Fuse

Battery switch

2

5

STEERING CONTROL UNIT

VODIA

2

5

s25687

s25688

s25715

P0009189

To levers, standardEVC bus cable

Tightening torque5 Nm (3.7 ft. lb.)

P0009189To engine extension cable

s25690

s25691

0

s25672

Use template when making holes in dashboard.

Use cable ties to fix cables to strain relief. Stand-alone HCU mounting

Key Switch

Max. 10 mm (0.24”) dashboard thickness

Flush Mount

Use template when making hole in dashboard

OK!

NOT OK!

Connect the multilink hubs to the first multilink hub.

Do not connect the multilink hubs in series. If a unit is to be connected more then 3 m (10 ft) from the Multilink hub it shall be connected to a Y-split before the first hub.

Maximum cable length before the hub is 20 m (66 ft)

11

7

3

3

14

14

Top Mount control mounting

Top Mount

s25695

NMEA interface

Autopilot interface

Multi-sensor

Instruments

ADU

Additional multilink features:

12

7

Multilink minimum requirements:NOTE! Either 2.5", 4" or 7" display(s). 4" display can only be

0.0

s25694

0.0

s25694

6 7” displaypower supplyfor 12 V systems

+-

15

11

IMPORTANT! Never ever cut or modify the Volvo Penta EVC cable harnesses. For extra power supply, use the Volvo Penta relay for accessories.

s25866

Fuse

BatterySwitch

Starting Battery

1818

18 18

1717

17 17

1616

Flush Mount

Top Mount

33

71414

11

s25676

Use template when making holes in dashboard

Tilt adjuster bracket

Steering wheel hub

Max. 15 mm (0.59”) dashboard thickness

Joystick Mounting

Steering Mounting

P0014883

19

7 7

connected to EVC-D (2011W19) and future versions.

s25735

Components and CablesControls

47706658 2015-0

5

Calibration and settingsComponents

s25731

s25732

s25373

Multilink hub

6 cable sockets

Stand-alone HCU

Docking station

Joystick CalibrationThis procedure only applies to joystick calibration for sterndrive applications, and is supplemental to Installation Manual EVC-E2 Calibration and Settings P/N 47706605.This calibration only needs to be performed if the boat movement does not correspond to the movement of the joystick.NOTE! Deactivate docking mode before

calibrating joystick.

6

Cables

EVC Displays

Toe-In/Toe-OutThis procedure only applies to Toe-In/Toe-Out calibration for sterndrive applications, and is supplemental to Installation Manual EVC-E2 Calibration and Settings P/N 47704235.

The toe-in setting can be adjusted to optimize for top speed or cruising speed. To select the best toe-in, each new boat design needs to be tested with different settings by the boat manufacturer.

Toe adjustments are only effective above 2500 engine RPMs.

Toe Adjustment increments are 0.1 degree. Each 0.1 degree equals 3 mm of tie-bar length adjustment. Maximum adjustment is ± 2.0 degrees. Default Toe-in setting is 0 degrees.

EVC Gauges

Steering

12. Extension cable, 3-pin

Instruments Feet Meter Part no. 3 1.0 874759 10 3.0 3807043

PRESS TOCUSTOMIZE

7" color displayKit no. 22499544Disply incl. cable 1.5 m (5 ft)

RPMX1000

EVC Tachometer Speedometer

EVC Fuel Level EVC Water Level EVC Alarm Panel

EVC Rudder Angle Indicator

EVC Engine Temperature

EVC Voltmeter

40

30

0

2010 SPEED

1/HOUR

EVC 4 in 1 gauge

BEACHTRIMM

EVC Digital Trim Position

EVC Analog Trim Position

s25733

Steering Kits21469560Helm steering unit incl. cables 2.5m (8 ft.)

s25693

2.5” displayKit no. 22499270 Display incl. cable 1.5 m (5 ft.)

s25692

Multifunction PanelKit no. 22499273Start/Stop panelDocking Station panelSportfish panelIncl cable 1.5 m (5 ft)

N

P0012385

Steering Control UnitControl Unit Mounted on transom

P0009723

2. Y-split, Multilink Part No. 21287072

s25721

3. Y-split, Datalink Part No. 21427460

s25727

4. Y-split, Aux relay cable Part No. 21427463

s25730

5. Extension Cable Part No. 21480272

P0009188

6. 7” display cable, 6-pin Part No. 21143555

s25717

14. Steering Adapter cable Part No. 21421940

s25723

9. Steering adapter, 12/6-pin Part No. 21421945

s25726

10. Steering adapter, 6-pin Part No. 21421945

Autopilot interface NMEA 0183 interfaceNMEA 2000 interface

Incl. cables 0.5 m (1.4 ft.)

7” display power supply for 12 V systems

Incl. cables 0.5 m (1.4 ft.)

Buzzer

Relay for external ac-cessories

12 V, 24 V

AKI

Analog key interface

A-CAN

Analog lever interfaceAux. Dimmer Unit (ADU)

Incl. cables 0.5 m (1.4 ft.)

s25673

s25683

13. Sender cable, 6-pin

Feet Meter Part no.

16 5.3 3807229

s23103

s23359a

s25728

7. Multilink/tachometer/ synchronization cable, 6-pin Part No. 3886666

11. Extension cable, 6-pin EVC bus cable Multilink Engine-HCU/SUS

s25730

s25734

1. Y-split steering, 6-pin Part No. 21491941

8. Y-split steering, 6-pin

Feet Meter Part no.

1.3 0.4 21421941

s25722

15. Stbd. AKI adapter, 4/8-pin

Feet Meter Part no.

0.6 0.17

s25718

21421946

18. Y-connector, 6-pin

HCU–secondary helm station and engine/PCU Engine/PCU–EVC bus cable and SUS

Feet Meter Part no.

1.6 0.5 3588972

s25734

17. Standard EVC bus cable, 6-pin*

HCU–Engine/PCU ACP –Diagnosis

Feet Meter Part no.

16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 888013

*) One cable per engine has to be ordered.

s25728

16. Extension cable, 6-pin

EVC bus cable Multilink Engine–HCU/SUS

Feet Meter Part no.

5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470

s25730

4” Display KitKit no. 22369186Color display incl. cable 1.5 m (5 ft) Not in combination with 2.5" or 7" display.

P0014883

P00148822

19. Display cable, 5/6-pin

Feet Meter Part no.

5 1.5 21640400*

*) Incl. in display kit

P0010211 P0013543

NOTE! Calibration only needs to be done in one direction, port or starboard.

IGNITION

IGNITION

START/STOP

START/STOP

eKey switch panel

IGNITION IGNITION

START/STOP START/STOP

P0016734

Reset Calibra-tion

N

P0012385

P0012326 P0006221

SETTINGS

P0012327 P0012326 P0012327

P0010463

Toe Adjustment

0.0°

P0012357

Toe Adjustment

-2.0°Toe Adjustment

2.0°

P0010467 P0012327

WARNING!Authorized Volvo Penta

OEM or dealer only

P0012392 P0012327

P0013491 P0008832 P0013543

P0010463

Fuel AlarmToe Angle

P0010463

Fuel AlarmToe Angle

IGNITION IGNITION

START/STOP START/STOP

P0016734

IGNITION IGNITION

START/STOP START/STOP

P0016734

P0012395

5 sec...

P0008837P0013491 o144011P0017758

Joystick CalibrationStarted

P0012395

5 sec...

P0017758

Joystick CalibrationStarted

P0012229

Single Engine Levers

Kit no. 22638597Power Trim Control

Built-In HCU

s25685

Twin Engine Levers

Kit no. 22638606Power Trim Control

Built-In HCU

Joystick Deluxe Kit

Kit no. 22498686Incl. cables1.5m (5 ft.)