Installation Manual For Atlas Open Gazebo 6x3

34
Installation Manual For Atlas Open Gazebo 6x3 Please note: 1. If you have bought shingles, please use our provided shingle installation instructions. 2. If you have bought Atlas Double Carport/Garage, Hercules Single Carport/Garage or wall panel packs for your gazebo, please follow the instructions provided at the end of these manual for how to assemble the panels. 3. If you have bought Atlas Double Garage or Hercules Single Garage, refer to the instructions provided with the garage door pack for how to assemble the doors. 4. If you have bought a Pheonix Chunky Corner Gazebo, please refer to the instructions supplied in P3-36CHGAP. Unique Product Reference Number: ......................... www.dunsterhouse.co.uk

Transcript of Installation Manual For Atlas Open Gazebo 6x3

Page 1: Installation Manual For Atlas Open Gazebo 6x3

Installation Manual

For

Atlas Open Gazebo 6x3

Please note:1. If you have bought shingles, please use our provided shingle installation instructions.2. If you have bought Atlas Double Carport/Garage, Hercules Single Carport/Garage or wall panelpacks for your gazebo, please follow the instructions provided at the end of these manual for how to assemble the panels.3. If you have bought Atlas Double Garage or Hercules Single Garage, refer to the instructionsprovided with the garage door pack for how to assemble the doors.4. If you have bought a Pheonix Chunky Corner Gazebo, please refer to the instructions supplied in P3-36CHGAP.

Unique Product Reference Number:

.........................

www.dunsterhouse.co.uk

Page 2: Installation Manual For Atlas Open Gazebo 6x3

Queries Procedure

Page 14

Please retain all documentation with regards to your purchase.

In the unlikely event that you need to contact us, please do so in writing to:

Email: [email protected]

Post: Dunster House Ltd., Caxton Road, Elms Farm Industrial Estate, Bedford, MK41 0LF, England.

Our Customer Service department is open 9 a.m. - 5 p.m. Monday to Friday. Please include your Sales Order

(SO) number in any correspondence with Customer Services to enable them to locate your file.

The Nature of Wood

The wood provided for your garden building is soft wood which has been kiln dried and is pressure treated for

protection against rot and insect infestation. Wood is a natural product which may have knots, knot holes,

imperfections, cracks and warping.

Due to the inherent properties of wood we make no guarantees with regards to the above, nor will replace any

lengths of timber for any of the following reasons:

* Any timber that contains knots where they do not influence the structural stability of the product.

* Cosmetic appearances - colour variations e.g. caused by the structure or age of the timber.

* Timber that has shakes, cracks or gaps that do not influence the structural strength of the product.

* Any timber that has been covered or buried underground.

* Twisted timber that can be installed.

* Queries arising from a neglectful manner of construction be in foundational or erection of the product.

* Queries due to modifications by the owner causing timber to deform.

Any valid queries will be satisfied by the exchange or replacement of the defective parts only.

Your Gazebo has been designed with self build in mind. However, it is important that the assembly instructions

are followed carefully.

Precautions:

*Always use working gloves.

*It is essential to have an assistant.

*All screw holes need to be pre-drilled using a 3mm drill bit (not provided) to avoid timber splitting.

If your gazebo is pressure treated then you will not need to treat it immediately or apply a preservative.

Pressure treatment does not mean that the timbers are waterproof, so you may wish to apply a water repellent.

Water repellent can also be applied to timbers treated with a preservative.

Colour Transfer

This product has been pressure treated with wood preservative and a brown colour additive. Consideration

should be given to the propensity of the material to stain light coloured adjacent surfaces, such as paving flags,

render or coated timber surfaces. We recommend contact between the timber and these surfaces is limited, and

careful consideration to storing the product prior to assembly should be taken in order to prevent such

discolouration.

Important Information

Page 3: Installation Manual For Atlas Open Gazebo 6x3

140x45x3200.B 2x Pressure Treated Purlin

140x45x3095.A 2x Pressure Treated Purlin

140x45x3050.A 2x Pressure Treated Purlin

140x45x2762.A 1x Pressure Treated Purlin

145x145x2260.A4x Pressure Treated Support Post with DH Logo

145x145x2260.C2x Pressure Treated Support Post with DH Logo

Components required for Atlas Open Gazebo 6x3

3200 45

140

3095 45

140

Page 01

3050 45

140

2762

140

45

DH Logo

2260

145

145

2260

DH Logo

145

145

Page 4: Installation Manual For Atlas Open Gazebo 6x3

140x45x2282.A 4x Pressure Treated Purlin

140x45x1804.A 4x Pressure Treated Purlin

140x45x1035.A 4x Pressure Treated Purlin

140x45x1035.B 4x Pressure Treated Purlin

140x45x630.A 12x Pressure Treated Support

140x45x1785.A 6x Pressure Treated Purlin

45x45x2830 2x Spider Bracket Support

70x35x2196.A 4x Pressure Treated Support

Components required for Atlas Open Gazebo 6x3

Page 02

2282 45

140

1804 45

140

1035 45

140

1035 45

140

630 45

140

1785 45

140

283045

45

2196

70

35

Page 5: Installation Manual For Atlas Open Gazebo 6x3

F.2843.A 2x Pressure Treated Roof Board

Roof Boards Pressure Treated

F.2843 38x Pressure Treated Roof Board

145x20x300.A 24x Pressure Treated Support Post Trim

90x20x3430.B 5x Pressure Treated Support Brace

19x19x200010x Trims

Roof Board Sizes

DIM 'A' QTY

F.1597.A 8

F.1516.A 8

F.1434.A 8

F.1352.A 8

F.1271.A 8

F.1189.A 8

F.1108.A 8

F.1026.A 8

F.944.A 8

F.863.A 8

Roof Board Sizes

DIM 'A' QTY

F.782.A 8

F.700.A 8

F.618.A 8

F.537.A 8

F.455.A 8

F.374.A 8

F.292.A 8

F.211.A 8

F.129.A 8

F.46.A 8

Components required for Atlas Open Gazebo 6x3

Page 03

2843 19

5348°

Dim 'A' 19

95

2843

95

19

145

300

20

ACCESSORIESDescription QTY

35mm Screws for brackets, trims 350120mm Screws for purlins 28

M10x100mm Hex head bolts for braces 16M10x28mm Washers 32

M10 Nuts 16M6x45mm Hex head bolts for spider brackets 48

M6 Washers 48M6 Clave Nuts 48

M10x120mm Hex head screws for braces 24M10x20mm Washers 24

40mm Shank nails for roof boards 650SMB014 Spider bracket 2

H2.5 Bracket 18ABR70 Bracket 4

LS30 Bracket 870x70x70mm Angle bracket 6

Customer instructions 1

3430 20

90

To be used only when you have bought optional full wall panels.

2000 19

19

These trims are to be used only if you have purchased the optional extra thatched roofing

Page 6: Installation Manual For Atlas Open Gazebo 6x3

2x 140x45x3200.B

Support posts and purlins layout

4x 145x145x2260.A

Assembly Instructions for Atlas Open Gazebo 6x3

Page 04

140x45x3200.B

145x145x2260.A

Step 1. Prepare 2 assemblies of the purlins and support posts as shown in the diagram below. Fix screwing through thesupport posts into the purlins using 2x 120mm screws per post.

Components required for 'Step 1'

**Avoid splitting timber by pre-drilling ALL screw holes**

8x 120mm Screws

Position '140x45x3200.B'with notches facing upwards

145x145x2260.A

2700 145145

2990

105 105

Make sure the notches in purlin are in line with the cut-outs in the support posts.

120mm Screws

3200

2990

145

2700

145

5835

14527001452700145

145x145x2260.C140x45x3095.A 140x45x3050.A

145x145x2260.C 140x45x3050.A140x45x3095.A

140x45x3200.B140x45x3200.B

145x145x2260.A

145x145x2260.A

145x145x2260.A

145x145x2260.A

105

105

120mm Screws

Position support postswith metal DH logo

in this position

Page 7: Installation Manual For Atlas Open Gazebo 6x3

2x 140x45x3095.A

2x 140x45x3050.A

12x 140x45x630.A

6x 70x70x70 bracket

2x 145x145x2260.C

Assembly Instructions for Atlas Open Gazebo 6x3

Page 05

Components required for 'Step 2'

140x45x3095.A

140x45x3050.A

140x45x3095.A

140x45x3050.A

Step 2. Using the same principles as shown in 'Step 1', position and fix the remaining purlins and support posts so that your assembly matches the diagram below. Position support posts with metal DH logo on the front and rear of the carport. Refer to the previous page for the plan view of the gazebo.

140x45x630.A

145x145x2260.C

145x145x2260.C

120mm Screws

140x45x630.A

140x45x630.A

140x45x630.A

140x45x630.A

140x45x630.A

140x45x630.A

M10x120mm Hex head screw and washer

24x M10x120mm Hex Head Screws 24x M10 Washer

12x 120mm Screws

70x70x70 bracket

Secure the gazebo posts to the ground using one 70x70x70mm Angle bracket per post (fixings not supplied). Next, position and fix 2x '140x45x630.A' onto each support posts. Use 2x M10x120mm hex head screws and 2x washers to fix these.

If you have bought Atlas Double Carport/Garage, Hercules Single Carport/Garage or optional wall panels for your gazebo, refer to the instructions provided at the end of these manual to find out how to install the panels, as you will need to fix these in place now.If you have bought Atlas Double Garage or Hercules Single Garage, refer to the instructions provided with garage door wall pack for how to assemble the door.

Page 8: Installation Manual For Atlas Open Gazebo 6x3

6x 140x45x1785.A

6x h2.5 bracket

2x SMB014bracket

2x 45x45x2830

24x Clave nut

Assembly Instructions for Atlas Open Gazebo 6x3

Page 06

Step 3. Follow the diagram and assemble the roof purlins. Fix 3x '140x45x1785.A' purlins to each spider bracket at right angles to each other, so that you can then lift up the 3 purlins and spider bracket together and slot them into place. Use 4x M6x45mm hex head bolts, washers and clave nuts per purlin. Underneath the spider brackets position the support trims '45x45x2830' to set the spider brackets at the correct height. Do not remove these supports until you attach the roof boards.To fix the roof purlins to the horizontal purlins you will need to use 'h2.5 brackets' and 10x35mm screws per bracket. Refer to the diagram given on the next page for the dimensions between the purlins.

Components required for 'Step 3'

140x45x1785.A

140x45x1785.A

140x45x1785.A

140x45x1785.A

140x45x1785.A

140x45x1785.A

h2.5 bracket

SMB014 bracket

SMB014 bracket

140x45x1785.A

140x45x1785.A

140x45x1785.A

SMB014 bracket

M6x45mm hex head bolt,washer and clave nut

24x M6x45mm Hex Head Bolt and Washer

60x 35mm Screws

45x45x2830

45x45x2830

Page 9: Installation Manual For Atlas Open Gazebo 6x3

1x 140x45x2762.A

4x 140x45x2282.A 24x Clave nut

Assembly Instructions for Atlas Open Gazebo 6x3

Page 07

Step 4. Once the main purlins are in place and set at the correct height with the temporary supports you can now fit the remaining purlins, by slotting and bolting them into place.Fix purlins '140x45x2282.A' directly to the support posts using 120mm screws.

Components required for 'Step 4'

140x45x2762.A

140x45x2282.A

140x45x2282.A

140x45x2282.A

140x45x2282.A

120mm Screws

SMB014 bracket

890710948949948710890

890

710

710

890

1600

3200

1600

1600 2845 1600

6045

4x 120mm Screws

24x M6x45mm Hex Head Bolt and Washer

Page 10: Installation Manual For Atlas Open Gazebo 6x3

4x 140x45x1804.A

4x 140x45x1035.A 12x h2.5 Bracket

4x ABR70 Bracket

4x 140x45x1035.B8x LS30 Bracket

4x 70x35x2196.A

Assembly Instructions for Atlas Open Gazebo 6x3

Page 08

Step 5. Fix the remaining purlins. Each purlin will be fixed to the horizontal purlins using the 'h2.5 brackets' and 10x 35mm screws per bracket. For purlins '140x45x1035.A' & '140x45x1035.B', fix these to '140x45x2282.A' using 'LS30 brackets' and 6x35mm screws per bracket.For purlins '140x45x1804.A' fix these to '140x45x2762.A' using 'h4 brackets' and 12x35mm screws per bracket. Refer to the previous page for correct purlins position.

Components required for 'Step 5'

216x 35mm Screws

140x45x1035.B

140x45x1804.A

140x45x1035.A

140x45x1035.B

140x45x1035.A

140x45x1035.A

140x45x1035.B

140x45x1035.A

140x45x1804.A

140x45x1035.B

LS30 bracket h2.5 bracket

16x M10x100mm Bolt & Nut

32x M10 Washer

Step 6. Attach components '70x35x2196.A'(4 in total) to the purlins using 2x washers, 1x M10 nut and 1x M10x100mm long bolts per connection.

Components required for 'Step 6'70x35x2196.A

ABR70 bracket

Place bracketon theopposite side.

Page 11: Installation Manual For Atlas Open Gazebo 6x3

Roof Boards

Roof Board Sizes

QTYDIM 'A'

1F.1597.A

1F.1516.A

1F.1434.A

1F.1352.A

1F.1271.A

1F.1189.A

1F.1108.A

1F.1026.A

1F.944.A

1F.863.A

1F.782.A

1F.700.A

1F.618.A

1F.537.A

1F.455.A

1F.374.A

1F.292.A

1F.211.A

1F.129.A

1F.46.A

Assembly Instructions for Atlas Open Gazebo 6x3

Page 09

Step 7. Start to fix the roof boards by positioning the longest board so that it is flush with the ends of the purlins and in the position shown in the diagram. Use 1x shank nail for every purlin that the roof board sits on.

Leave a gap of approximately 2mm between each board asyou fix them, using a 2mm spacer (not provided), and workyour way up to the ridge of the roof. Use 2mm spacers todo so (not supplied).

Components required for 'Step 7'

51x 40mm Shank Nails

DIM 'A'

F.46.AF.129.A

F.211.A

F.292.A

F.374.A

F.455.A

F.537.A

F.618.A

F.700.A

F.782.A

F.863.A

F.944.A

F.1026.A

F.1108.A

F.1189.A

F.1271.A

F.1352.A

F.1434.A

F.1516.A

F.1597.A

Flush

Leave a 2mm gap between each roof board

Shank nails

Page 12: Installation Manual For Atlas Open Gazebo 6x3

Roof Boards

Roof Board Sizes

QTYDIM 'A'

7F.1597.A

7F.1516.A

7F.1434.A

7F.1352.A

7F.1271.A

7F.1189.A

7F.1108.A

7F.1026.A

7F.944.A

7F.863.A

7F.782.A

7F.700.A

7F.618.A

7F.537.A

7F.455.A

7F.374.A

7F.292.A

7F.211.A

7F.129.A

7F.46.A

Assembly Instructions for Atlas Open Gazebo 6x3

Page 10

Step 8. Follow the principles in 'Step 7' and continue fixing the roof boards until you have an assembly the same as the diagram. Make sure that you have a gap of 2847mm between the layouts so that the remaining boards will fit in the next step.

Components required for 'Step 8'

357x 40mm Shank Nails

DIM 'A'

Plan view of gazebo (looking down from above)

Page 13: Installation Manual For Atlas Open Gazebo 6x3

38x F.2843

2x F.2843.A

24x 145x20x300.A

Assembly Instructions for Atlas Open Gazebo 6x3

Page 11

Step 9. Fix the remaining roof boards the same way as you have fixed the other roof boards. Startby making sure that the first board is flush with the ends of the purlins and then work your way towards the ridge making sure that you leave a 2mm gap between each board. You will need 4 shank nails for each board. Repeat the process for the opposite side.

Components required for 'Step 9'

160x 40mm Shank Nails

19 of required for each side

Flush with endsof purlins

F.2843

F.2843.A

Step 10. Attach four '145x20x300.A' onto each of the main support posts. Fix these to the posts using 2x 35mm screws per component. See the diagramabove.

Components required for 'Step 10'

48x 35mm Screws

145x20x300.A

x4145x20x300.A

x4

145x20x300.A

x4

145x20x300.A

x4

Page 14: Installation Manual For Atlas Open Gazebo 6x3

Installation Manual

Additional Wall Panels

For

Atlas Gazebo

Please note:1. These instructions are for how to assemble additional wall panels in your gazebo. The configuration of the panels shown on the illustrations may vary from the product you have purchased.2. For illustration purposes we have shown the 3 standard wall layouts in these instructions. You can mix & match the panels as they are designed to work in any configuration.3. Avoid splitting timber by pre-drilling ALL screw holes.

Glass Panel Wall

Half Panel WallFull Panel Wall

Page 15: Installation Manual For Atlas Open Gazebo 6x3

Panel CP1 Pressure Treated

Panel CP2 Pressure Treated

Panel CP8 Pressure Treated

glass 825x960

Page 01

900 85

2120

900 85

1065

900 70

1035

4

960

825

Components required for Additional Wall Panels for Atlas Gazebo

Page 16: Installation Manual For Atlas Open Gazebo 6x3

70x15x2120 Pressure Treated Panel Support

70x15x1060 Pressure Treated Panel Support

105x20x900 Pressure Treated Sill

Page 02

ACCESSORIESDescription QTY

35mm Screws for trims varies60mm Screws for panels varies

M10x110mm Hex head bolts for shield anchors 2 per panelM10x28mm Washers 2 per panelM10 Shield anchors 2 per panel

212015

70

106015

70

20

105

900

Components required for Additional Wall Panels for Atlas Gazebo

Page 17: Installation Manual For Atlas Open Gazebo 6x3

Panel CP1

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 03

2700

2700

145

145

145 145

145

145

2990

2990

Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and the support posts using 5x 60mm screws per panel side. You will also need to screw through the panels and up into the '140x45' horizontal purlins using 2x 60mm screws per panel.

Components required - quantities vary depending on your purchase

**Full height wall panels assembly**

Fix the panels into the concrete base by measuring and drilling Ø16x70mm deep holes (2 per panel) and inserting the shield anchors into the holes. Fix the panel by using the M10x110mm bolts and M10 washers and tighten.

Concrete

M10 shield anchor(M16x80 deep hole required)

M10x110mm bolt & washer

Panel

60mm Screws M10x110mm Bolts M10 Shield Anchors M10x28mm Washers

30

30

Panel CP1

Panel CP1

60mm Screws(2 per panel)

60mm Screws 60mm Screws

View from inside

Page 18: Installation Manual For Atlas Open Gazebo 6x3

70x15x212090x20x3430.Bfrom gazebo pack

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 04

Components required - quantities vary depending on your purchase

35mm Screws

Step 2. Inside the gazebo, on full panel wall, fix components '90x20x3430.B' using 4x 35mm screws.

On the outside of the gazebo cover the joints between the panels with '70x15x2120' trims using 6x 35mm screws per trim.

35mm Screws

90x20x3430.B90x20x3430.B

35mm Screws(6 per trim)

35mm Screws(6 per trim)

35mm Screws

70x15x212070x15x2120

**Full height wall panels assembly**

View from inside

View from outside

Page 19: Installation Manual For Atlas Open Gazebo 6x3

Panel CP2

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 05

2700

2700

145

145

145 145

145

145

2990

2990

Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and the support posts using 3x 60mm screws per panel side.

Components required - quantities vary depending on your purchase

Fix the panels into the concrete base by measuring and drilling Ø16x70mm deep holes (2 per panel) and inserting the shield anchors into the holes. Fix the panel by using the M10x110mm bolts and M10 washers and tighten.

Concrete

M10 shield anchor(M16x80 deep hole required)

M10x110mm bolt & washer

Panel

60mm Screws M10x110mm Bolts M10 Shield Anchors M10x28mm Washers

30

30

Panel CP2Panel CP2

60mm Screws 60mm Screws

**Half height wall panels assembly**

View from inside

Page 20: Installation Manual For Atlas Open Gazebo 6x3

105x20x900 70x15x1060

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 06

Components required for - quantities vary depending on your purchase

35mm Screws

Step 2. On the top of the 'CP2' panels, position '105x20x900' sills so that they are flush with the panel frames from the inside of the gazebo. Fix using 3x 35mm screws.

On the outside of the gazebo cover the joints between the panels with '70x15x1060' trims using 4x 35mm screws per trim.

70x15x1060 70x15x1060

35mm Screws(4 per trim)

35mm Screws

105x20x900105x20x900

35mm Screws

35mm Screws(4 per trim)

**Half height wall panels assembly**

View from inside

View from outside

Flush

105x20x900

Panel CP2

Flush both components

Page 21: Installation Manual For Atlas Open Gazebo 6x3

Panel CP8 glass 825x960

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 07

Panel CP8

Components required - quantities vary depending on your purchase

60mm Screws

60mm Screws

Assemble the half height wall panels according to the instructions given on the previous pages. Take off the beading trims from one side of the 'CP8' glass panel frames. Position them on the top of the '105x20x900' sills so that these are flush with 'CP2' panels. Join the frames to each other and the support posts using 2x 60mm screws per side. You will also need to screw these up into the '140x45' profiles and down into the '105x20x900' sills using 2x 60mm screws per section.Put the glass panes into the frames and secure by fixing the beading trims back.

**Windows assembly**

Panel CP8

105x20x900

Panel CP2

Flush all components

Panel CP8

Frame with beading trims removed

60mm Screws

Page 22: Installation Manual For Atlas Open Gazebo 6x3

Panel CP2

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 08

2700

2700

145

145

145 145

145

145

2990

2990

Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and

the support posts using 3x 60mm screws per panel side.

Components required - quantities vary depending on your purchase

**Half height, half glazed partition wall panels assembly**

Fix the panels into the

concrete base by measuring

and drilling Ø16x70mm deep

holes (2 per panel) and

inserting the shield anchors

into the holes. Fix the panel by

using the M10x110mm bolts

and M10 washers and tighten.

Concrete

M10 shield anchor

(M16x80 deep

hole required)

M10x110mm

bolt & washer

Panel

60mm Screws

M10x110mm Bolts

M10 Shield Anchors

M10x28mm Washers

30

30

145

145

30

Panel CP2

60mm Screws

2990

2700

145

145

Page 23: Installation Manual For Atlas Open Gazebo 6x3

105x20x900 70x15x1060

F

G

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 09

Components required for - quantities vary depending on your purchase

35mm Screws

Step 2. On the top of the 'CP2' panels, position '105x20x900' sills so that they are flush with the panel frames from the

inside of the gazebo. Fix using 3x 35mm screws.

On the outside of the gazebo cover the joints between the panels with '70x15x1060' trims using 4x 35mm screws per trim.

70x15x1060

70x15x1060

35mm Screws

(4 per trim)

35mm Screws

105x20x900

90°

105x20x900

35mm Screws

35mm Screws

(4 per trim)

**Half height, half glazed partition wall panels assembly**

View from inside

View from outside

Flush

105x20x900

Panel CP2

Flush both components

105x20x900

35mm Screws

35mm Screws

Flush

Flush

105x20x900

35mm Screws

35mm Screws

70x15x1060

Page 24: Installation Manual For Atlas Open Gazebo 6x3

Panel CP8 glass 825x960

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 10

Panel CP8

Components required - quantities vary depending on your purchase

60mm Screws

60mm Screws

Take off the beading trims from one side of the 'CP8' glass panel frames.

Position them on the top of the '105x20x900' sills so that these are flush with 'CP2' panels. Join the frames to each other

and the support posts using 2x 60mm screws per side. You will also need to screw these down into the '105x20x900' sills

using 2x 60mm screws per section.

Put the glass panes into the frames and secure by fixing the beading trims back.

**Half height, half glazed partition wall panels assembly**

Panel CP8

105x20x900

Panel CP2

Flush all components

Panel CP8

Frame with beading

trims removed

60mm Screws

Panel CP8

60mm Screws

Panel CP8

105x20x900

Panel CP2

Frame with beading

trims removed.

All components flush.

glass 825x960

glass 825x960

glass 825x960

Page 25: Installation Manual For Atlas Open Gazebo 6x3

Panel CP1

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 11

2700

2700

145

145

145 145

145

145

2990

2990

Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and

the support posts using 5x 60mm screws per panel side.

Components required - quantities vary depending on your purchase

**Full height partition wall panels assembly**

Fix the panels into the

concrete base by measuring

and drilling Ø16x70mm deep

holes (2 per panel) and

inserting the shield anchors

into the holes. Fix the panel by

using the M10x110mm bolts

and M10 washers and tighten.

Concrete

M10 shield anchor

(M16x80 deep

hole required)

M10x110mm

bolt & washer

Panel

60mm Screws

M10x110mm Bolts

M10 Shield Anchors

M10x28mm Washers

30

30

Panel CP1

Panel CP1

60mm Screws

(2 per panel)

60mm Screws

90°

60mm Screws

View from inside

145

145

30

60mm Screws

2990

2700

145

145

Panel CP1

Page 26: Installation Manual For Atlas Open Gazebo 6x3

90x20x3430.B

from gazebo pack

70x15x2120

E

F

Assembly Instructions for Additional Wall Panels for Atlas Gazebo

Page 12

Components required for - quantities vary depending on your purchase

35mm Screws

Step 2. Inside the gazebo, on full panel wall, fix component '90x20x3430.B' using 4x 35mm screws.

On the outside of the gazebo cover the joints between the panels with '70x15x2120' trims using 6x 35mm screws per trim.

**Half height, half glazed partition wall panels assembly**

View from inside

View from outside

35mm Screws

35mm Screws

90x20x3430.B

70x15x2120

70x15x2120

35mm Screws

Page 27: Installation Manual For Atlas Open Gazebo 6x3

Guttering layout for Hercules Single Carport/Garage

Page 16

Guttering Component ListPART NUMBER QTY

Gutter 2m 11Support bracket 18Gutter union 8Running outlet 2Downpipe 2Downpipe fixing bracket 4Water butt lid 2Water butt 2Water butt stand 290 degree gutter angle 445x20x300 PT Support 4

Running Outlet

Downpipe

Water Butt

90 Degree Gutter Angle

Gutter Union

90 Degree Gutter Angle

Running Outlet

Downpipe

Water Butt

Downpipe Fixing Bracket (x2)

Support Brace (x2)

Gutter Union

Gutter Union

Gutter Union

90 Degree Gutter Angle

Gutter Union

90 Degree Gutter Angle

Gutter Union

Gutter Union

Gutter Union

Guttering installation - optional extraIf you have bought the guttering, follow the principles given in the assembly instructions supplied with this kit. Fix the gutter unions to the purlins in the positions shown and the support brackets to each remaining purlin (screws not supplied).

Support bracket

x18

Downpipe Fixing Bracket

Support Brace

Page 28: Installation Manual For Atlas Open Gazebo 6x3

Guttering layout for Atlas Double Carport/Garage

Page 16

90 Degree Gutter Angle

Water Butt

Downpipe

Running Outlet

90 Degree Gutter Angle

Gutter Union

90 Degree Gutter Angle

Gutter Union

Gutter Union

Gutter Union

90 Degree Gutter Angle

Gutter Union

Running Outlet

Downpipe

Water Butt

Downpipe Fixing Bracket (x2)

Running Outlet (x2)

Gutter Union

Gutter Union

Gutter Union

Guttering Component ListPART NUMBER QTY

Gutter 2m 11Support bracket 18Gutter union 8Running outlet 2Downpipe 2Downpipe fixing bracket 4Water butt lid 2Water butt 2Water butt stand 290 degree gutter angle 445x20x300 PT Support 4

Support bracket

x18

Guttering installation - optional extraIf you have bought the guttering, follow the principles given in the assembly instructions supplied with this kit. Fix the gutter unions to the purlins in the positions shown and the support brackets to each remaining purlin (screws not supplied).

Downpipe Fixing Bracket

Support Brace

Page 29: Installation Manual For Atlas Open Gazebo 6x3

GENERIC INSTALLATION MANUAL

Additional extras:Felt

ShinglesGuttering

www.dunsterhouse.co.uk

Please note:For illustration purposes, we have shown a log cabin in these instructions but assembly principals stay the same for other products.

Page 30: Installation Manual For Atlas Open Gazebo 6x3

Fig. 1

Fig. 2

Fig. 3

1) All installations where we supply the felt and where we carry out the installation should have a membrane fitted to the roof underneath the felt. Fully cover the roof boards with the plastic waterproof membrane, then use a staple gun to staple to the edge of the roof boards.2) Starting at the lowest edge of the roof,lay the felt horizontally across the roof boards (Fig. 1). Overlap by 200mm if you need to connect two rolls of felt. If you have bought a product with hip or hexagonal style roof, cut felt at an angle alongside the ridge (Fig. 6). Overhang feltat the bottom of the roof by approximately 30mm (Fig. 9). Nail at approximately 200mm centers.3) Continue laying down the next layers of the felt and nail into the roof board at 200mm per metre horizontally and 300 mm per metre vertically. Overlap the adjoining layer by 200mm. Seal the joints using felt glue. Join the layers and nail theedges. (Fig. 2 &4 & 7).4) When the felt has reached the ridge, fold over a length of felt to cover both sides of the upper layers by 200mm or more, seal the joints and nail together. Nail the felt on each side of the ridge. (See Fig. 3 & 5). For a product with hip orhexagonal style roof cut a length of the felt in half and nail alongside of the ridge overlapping by approx. 250mm. Then cut and attach small cut out of felt on the topcovering all joints between ridge felt stripes (Fig. 8). Trim as required, should you wish.

Silicone, roof membrane or felt glue are not supplied.

Page F1

200

Roof Membrane

First layer

200mm overlap when connecting two felt rolls

Second layer

200mm overlap

Top layer of the feltover the ridge

Roofing felt fitting instructions

CHALET STYLE ROOF

CHALET STYLE ROOF

CHALET STYLE ROOF

Page 31: Installation Manual For Atlas Open Gazebo 6x3

Fig. 9

Fig. 4

Fig. 5

Fig.7Fig.6

Fig.8Page F2

Use silicone for top section and ridge parts.

Roof Board

Felt30

200

200 200

First layer

Second layer

Ridge cover

Roofing felt fitting instructions

Roof Membrane(not supplied)

Cut felt at an angle

Second layer

200mm overlap

Cut out of felt

HIP OR HEXAGONAL STYLE ROOF HIP OR HEXAGONAL STYLE ROOF

HIP OR HEXAGONAL STYLE ROOF

Page 32: Installation Manual For Atlas Open Gazebo 6x3

Fig. 10

Fig. 12 Fig. 13

Fig. 15

Page S1

Roof board

Shingles (15-20mm overhang)

Roof membrane (5mm overhang)

Please ignore the instructions of the shingle packs, please follow these instructions. Please be careful of the length of the clout nails. In any large batch, occasionally miss-sized nails can be present. Please check for these as oversized nails may protrude through the underside of the roof boards.

1. If you have bought roof membrane first fully cover the roof boards using this roof membrane. We suggest to fix it using a stapler.2. If your shingles have a peelable plastic backing remove this before installing them to the roof.3. Starting on the lowest edge of the roof, place a row of shingles over the top of the roof membrane, if you have purchased this, with the slots/hexagons running upwards and the black edge of the shingle overhanging the roof by 15-20mm and nail along the bottom edge of the tile using 4 nails supplied. Carefully trim off any excess at the end of the row and keep any full 'tongues' (fig. 10 and 11).4. Lay a second layer of shingles on top of the first row. This time rotate the shingles 180° so that the slots/hexagons are running downwards. Each row of shingles needs to be offset so cut the first strip into the half. Nail through the center band of the tile using 4 nails supplied (fig. 12).5. Lay the next row of shingles with the slots/hexagons in the downwards position, off setting the tiles by half a segment. Secure by nailing through the centre band (fig. 13).6. Continue to lay shingles in rows off-set and overlapping each row until you have reached the ridge. (Use the off cuts to fill in the spaces at the beginning and end of the rows).7. Repeat steps 1-6 on the other section of the roof.8. Cut the shingles into three segments and taper the adhesive edge (fig. 14 and 15). Rotate 90°, gently bend over the ridge and secure on position with nails at the opposite end of the roof from the prevailing wind.9. The adhesive layer on the back of the shingles should stick the shingles together in warm sunlight.

Fig. 11

Fig. 14

cutting line

First layer of shingles with the slots/hexagons facing upwards

Roof membrane

Second layer of shingles with the slots/hexagons facing downwards

Cut the first strip in half

Shingle installation instructions - Chalet style roof

Nails

Nails

Nails

Page 33: Installation Manual For Atlas Open Gazebo 6x3

Page S2

For each roof panel mark out a line through the middle from the top to the bottom edge. Fix the shingles from this line towards the sides; when you meet the roof ridge cut the shingles at an angle to suit the shape of each roof section.Please refer to the instructions given for the chalet style roof for further information of how to install the shingles.

Roof board

Shingles (15-20mm overhang)

Roof membrane (5mm overhang)

Shingle installation instructions - Hip and hexagonal style roof

Direction of fixing shingles

First layer of shingleson top of membrane.

Cut shingles at an angle

Roof membrane

Eaves edging

Hexagonal roof

Hip roof

Page 34: Installation Manual For Atlas Open Gazebo 6x3

Fig. 19

Fig. 18

Fig. 16

Fig. 17

Guttering assembly instructionsPredrill for all screws to avoid splitting the timber.

Fix the support brackets to the eaves egding (purlin, wall) using two screws per bracket. The outermost brackets should be positioned approximately 200mm from the ends of the roof (Fig. 16).

Connect the stop end outlet to one end of the gutter section and connect a gutter union to the other. Click the gutter into thesupport bracket nearest water butt location and position the stop end outlet so that it is flush with the end of the roof. (Note -Water butt can be fitted at either end of the building). Fix the gutter union to the eaves edging (purlin, wall) with one screw, ensuring that 1 degree of fall towards the water butt is achieved to allow drainage. Connect the next gutter section to the second union and click this assembly into the first union and screw to the eaves edging (Fig. 18). Between the two gutter unions, position centrally a support bracket, mark with a pencil, and fix, after removing the gutter to gain access. Continue adding gutter sections depending on the length of the roof repeating the previous steps and finish off by connecting the stop end to the last section of gutter (which may need to be trimmed to the correct length). The stop end (Fig. 17) should finish approximately flush with the end of the roof.

Click into position

Connect the downpipe to the stop end outlet (Fig. 19) and at the same time position the water butt with stand into its rough location. Mark and trim the downpipe so it engages into the water butt by about 150mm. Note - the hole in the lid of the water butt needs to be cut out to suit the diameter of the downpipe. Once you are happy with the final location, screw the downpipe support bracket to the support arm (not supplied). Repeat all steps and assemble the second section of the guttering on the other side of the building. Page G1

Water butt stand

Water Butt

Water butt lid

Downpipe Fixing Bracket

Support arm (not supplied)

Stop end outlet

Downpipe

Support Bracket Gutter Gutter union

Gutter union

Stop end outlet

Stop end

Support Bracket

Stop end

200 TYP