INST-21798 - Venco Venturo Industries LLC · venco venturo industries llc cincinnati, ohio maximum...

52

Transcript of INST-21798 - Venco Venturo Industries LLC · venco venturo industries llc cincinnati, ohio maximum...

TABLE OF CONTENTSET16K(X) (EEAAAA-*0) OWNER'S MANUAL

SECTION 100 DESCRIPTION & SPECIFICATIONS24023 SPECIFICATIONS & OPERATING FEATURES21302 SPECIFICATIONS & OPERATING FEATURES23045 INSTALLATION DIMENSIONS21592 BASE MOUNTING DIMENSIONS21974 CAPACITY CHART19288 TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON TOP OF SERVICE BODY14510 TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON FLAT BED

SECTION 150 SAFETY850711 SAFETY & HAZARDS - GENERAL15394 VEHICLE & CRANE ELECTRIC HAZARD INFORMATION21353 SAFETY DECALS21384 SAFETY DECALS21354 DECALS FOR ET CRANES24017 MODEL & CAPACITY DECALS

SECTION 200 INSTALLATION711105 CABLE & BATTERY REQUIREMENTS - ET & HT CRANES15660 BATTERY & CABLE INSTALLATION DRAWING20906-16 STABILITY TESTING20907 STABILITY CHART22245 WIRE ROPE INSTALLATION

SECTION 300 MAINTENANCE & SERVICE21306 LUBRICATION & MAINTENANCE CHART19963 MINIMUM VOLTAGE TEST23227 WIRE ROPE & HOOK SPECIFICATIONS23084 MANUAL OVERRIDE INSTRUCTIONS

SECTION 400 REPLACEMENT PARTS21796 REPLACEMENT PARTS DRAWING21797 REPLACEMENT PARTS LIST21389 REPLACEMENT FASTENERS LIST21310 21200 BOOM ASSY REPLACEMENT PARTS DRAWING21322 21200 BOOM ASSY REPLACEMENT PARTS LIST21275 21276 ANTI-2-BLOCK REPLACEMENT PARTS DRAWING & LIST21397 23154-1 ELECTRICAL COMPONENT ASSY21388 WIRING DIAGRAM19368 16780 SWIVEL TERMINAL ASSY REPLACEMENT PARTS22076 22060 PENDANT CONTROL REPLACEMENT PARTS DRAWING & LIST23075 21990 PENDANT; REPLACEMENT PARTS DRAWING / LIST (4 FUNCTION)21407 HYDRAULIC SYSTEM COMPONENTS REPLACEMENT PARTS DRAWING20156 HYDRAULIC SYSTEM SCHEMATIC21054 21215 WINCH REPLACEMENT PARTS DRAWING & LIST21973 21735 SLEWING REPLACEMENT PARTS21393 DECAL PLACEMENT20818 24021 FIELD SERVICE LABEL KIT

SECTIONDATE

SUPERSEDES

TITLE

ET16KX (EEAAAA-*0

-02-10-17D

08-04-15C

TABLE OF CONTENTS

24016

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

T FDU JP O 100

DESCRIPTION

%

SPECIFICATIONS

7607100B

SECTIONDATE

SUPERSEDES

TITLE

ET16KX (EEAAAA-*0)

C10010-22-14

-

SPECS & OP. FEATURES

24023

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SPECIFICATIONS & OPERATING FEATURESET16KX (EEAAAA-*0)

SPECIFICATIONS

12 VOLT BATTERY OPERATED

16,000 FT-LBS OVERTURNING MOMENT (or as limited by truck stability)

MOMENT OVERLOAD SYSTEM

WINCH -- 2250 LBS SINGLE LINE CAPACITY WITH AUTOMATIC LOAD BRAKE

ELECTRIC HYDRAULIC BOOM ELEVATION

ELECTRIC HYDRAULIC BOOM EXTENSION & RETRACTION -- 4 FT. STROKE

CONTINUOUS POWER ROTATION

REMOTE CONTROL PENDANT

25 FT straight cord with four [4] environmentally-sealed toggle switches protected by a guard

MASTER DISCONNECT SWITCH

OUTRIGGERS AVAILABLE

Side bracket type outriggers

Fold-away type outriggers

Pullout type outriggers

TELESCOPIC BOOM

BOOM HYD ELEVATION

BOOM HYD EXTENSION

BOOM MANUAL EXT

CAPACITY

WIRE ROPE

PENDANT CORD LENGTH

8 / 16

-8° TO 75°

8 - 12 FT or 12 - 16 FT

4 FT

1125 LBS @16 FT REACH

4500 LBS @2 - 3 FT REACH

516" DIA X 80 FT

25 FT

SECTIONDATE

SUPERSEDES

TITLE

ET16/18KX

C10010-22-14A

07-29-03

SPECS & OP. FEATURES

21302

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SPECIFICATIONS & OPERATING FEATURESET16/18KX

OVERLOAD SENSING SYSTEMThis crane is equipped with an overload sensing system. If the capacity of the crane is exceeded, the "Winch Up",

Boom Out", and "Boom Out" functions will shut down. The "Winch Down", "Boom Up", and "Boom In" functions will

continue to operate and can be used to relieve the overload condition. The "Rotation" function also will continue to operate.

CONTROL PRIORITY SYSTEM

The design intent of the electrical and hydraulic systems are such that some functions can be operated

simultaneously, while others are meant to be operated individually. To summarize the control system, see the explanations

below:

· Winch Up takes priority over all functions

· Winch Down can be operated with any other single function

· Hydraulic functions (Rotate Right, Rotate Left, Boom Up, Boom Down, Boom Out, and Boom In) are designed to

function one at a time

CABLE DRUM AND SHEAVE DIAMETERS

The drums on the ET16/18KX cranes are 5 1/4" in diameter, which is 18 times the 5/16" wire rope diameter as

required by ANSI B30.15 Hydraulic Crane standards. The cable sheaves are either 16 or 18 times the cable diameter,

which likewise conforms.

MISCELLANEOUS

CAPACITY INDICATOR

Select boom reach and angle allowable for load by using capacity indicator arrow and chart on either side of boom.

BATTERY HOOKUP

A parallel auxiliary battery should be installed near the crane as shown on DWG 19947 under "RECOMMENDED

INSTALLATION." The parallel auxiliary battery minimum rating should be 450 Cold Cranking Amps (at 0° F) and 100

reserve capacity, or 78 plates and 70 amp hours.

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SECTIONDATE

SUPERSEDES

TITLE

ET8/12/16/18 CRANES

C10010-22-14F

12-20-13E

21571 BASE MNTNG DIMS

21592

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

CENTERS SHOWN FOR 4x5/8" DIA GRADE 8MOUNTING BOLTS (NOT FURNISHED)TORQUE TO 200 FT*LBS

14"

14"

7"

7"

HOLE LOCATION FORBATTERY CABLEROUTING

BASE PLATE

1" TYP.

12"TYP

Ø3 1/2"

1" TYP

21571 MOUNTING HOLE TEMPLATE

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C100MAXIMUM LOAD CAPACITY

ET16KX, 8'-12'-16' BOOM

05-03-16B

DATE SECTION

SUPERSEDES

TITLE

10-20-14A

21974

MAXIMUM LOAD CAPACITY CHART

ET16KX, 8'-12'-16'

CRANE SERIAL NUMBER: ________________

WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY.

LOAD BLOCK USAGE

1 PART LINE FOR LOADS LESS THAN 2250 LBS

2 PART LINE FOR LOADS OF 2250 LBS AND GREATER

WEIGHT OF LOAD BLOCK = 28 LBS

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2800

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T FDU JP O 150

SAFETY

8604150

SECTIONDATE

SUPERSEDES

TITLE

ELECTRIC CRANES

C15001-29-15K

12-20-13J

SAFETY & HAZARDS

850711

CRANE SAFETY AND HAZARDSCAUTIONS1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY.2. DO NOT USE THIS EQUIPMENT EXCEPT ON FIRM LEVEL GROUND WITH CRANE MOUNTED ON

FACTORY-RECOMMENDED TRUCK.3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR

OPERATING (LOAD) LIMITATIONS.4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD.5. ATTACH PENDANT CORD SUPPORT SNAP TO ATTACHMENT POINT BEFORE PLUGGING IN PENDANT, IF SO

EQUIPPED.6. UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE IS NOT IN USE.7. FOR TRAVEL, BOOM MUST BE IN STOWED POSITION.

DANGER· THIS CRANE IS NOT A PASSENGER LIFT· IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT

PERSONNEL.

YOU MUST NOT OPERATE THIS CRANE, UNLESS:1. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE, AND2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONSCONTAINED IN THE

MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENTREGULATIONS. AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR SERIOUSINJURY.

ELECTROCUTION HAZARD· THIS MACHINE IS NOT INSULATED.· MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES.· YOU MUST ALLOW FOR BOOM SWAY, ROCK, OR SAG, AND ELECTRICAL LINE AND LOAD-LINE SWAYING· THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN

ELECTRICALLY CHARGED CONDUCTOR.· YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE, LOAD-LINE,

OR LOAD, AND ANY ELECTRICAL LINE OR APPARATUS CARRYING UP TO 50,000 VOLTS. REFER TO DRAWING15394 FOR ADDITIONAL INFORMATION.

· WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCES.

OVERLOAD SENSING SYSTEM - STANDARD ON ALL CRANES

1. IF OVERLOADED, THE WINCH UP, BOOM DOWN, AND (OPTIONAL) BOOM OUTFUNCTIONS WILL AUTOMATICALLY, SHUT OFF TO PREVENT INCREASED OVERLOAD.

2. ON CRANES EQUIPPED WITH AN OPTIONAL OVERLOAD ALARM, IT WILL ALSO SOUND.3. IF AN OVERLOAD OCCURS, USE THE WINCH DOWN, BOOM UP OR BOOM IN

FUNCTIONS TO RELIEVE THE OVERLOAD.4. THE OVERLOAD SENSING SYSTEM IS INOPERATIVE IF THE BOOM ELEVATION IS AT THE

BOTTOM OR TOP LIMIT OF TRAVEL. TO RELIEVE THIS CONDITION, RAISE OR LOWERTHE BOOM SLIGHTLY BEFORE LIFTING THE LOAD.

5. SEE MANUAL FOR TESTING THE OVERLOAD SYSTEM.

NOTICE - WARRANTY VOID IF DISCONNECTEDTHE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT THE

EQUIPMENT AND THE OPERATOR.

DO NOT DISCONNECT THIS SYSTEM

DEATH OR SERIOUS INJURY

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SECTIONDATE

SUPERSEDES

TITLE

ELECTRIC CRANES

C15001-29-15

-

SAFETY & HZRDS, CONT.

850712

CRANE SAFETY AND HAZARDS - CONT'D

OVERLOAD ALARM SYSTEM - OPTIONAL

1. OVERLOAD ALARM HORN SOUNDS IF RATED LOAD IS EXCEEDED AT ANY REACH.

2. IF ALARM SOUNDS, RAISE BOOM OR LOWER WINCH TO REMOVE OVERLOAD.

3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEM INOPERATIVE WHEN CYLINDER ISCOMPLETED BOTTOMED.

4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BYRAISING BOOM AGAINST UP LIMIT STOP.

NOTICE - WARRANTY VOID IF DISCONNECTED

THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT ANDTHE OPERATOR.

DO NOT DISCONNECT THIS SYSTEM

INTENTIONALLY LEFT BLANK

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SECTIONDATE

SUPERSEDES

TITLE

ET/HT CRANES

C15002-21-14M

12-20-13L

HAZARD APPS & INFO

15394

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SIGN NO. 15393 DISPLAYS THE INTERNATIONAL SYMBOLFOR ELECTRICITY AND WARNS OF DANGER FROM ANELECTRICALLY CHARGED VEHICLE, CRANE, OR LOAD.FOUR ARE RECOMMENDED (ONE FOR EACH SIDE ANDONE FOR EACH END OF VEHICLE) TO BE APPLIED INLOCATIONS WHICH ARE READILY VISIBLE TO GROUNDPERSONNEL.

SIGN NO. 15401 PROVIDES ADDITIONALWARNING OF LEGAL REQUIREMENTS WHENOPERATING NEAR HIGH VOLTAGE LINES. THISSIGN IS PLACED ON THE CONTROL PENDANTSIDE OF BOOM.

Table A - Minimum Clearance Distances

Voltage Minimum clearance distance(nominal, kV, alternating current) (feet) *

Up to 50............................................................................................... 10over 50 - 200....................................................................................... 15over 200 - 350..................................................................................... 20over 350 - 500..................................................................................... 25over 500 - 750..................................................................................... 35over 750 - 1000................................................................................... 45

Table T - Minimum Clearance Distances While Traveling With No Load

Voltage While traveling - minimum clearance distance(nominal, kV, alternating current) (feet) *

0 - 0.75........................................................................................... 4over 0.75 - 50.................................................................................. 6over 50 - 345................................................................................... 10over 345 - 750................................................................................. 16over 750 - 1000............................................................................... 20Over 1000...................................................................................... (as established by the utility owner/operator or registered

professional engineer who is a qualified person with respect toelectrical power transmission and distribution).

* NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES

Over 1000........................................................................................... (as established by the utility owner/operator or registeredprofessional engineer who is a qualified person withrespect to electrical power transmission and distribution).

ELECTROCUTION HAZARDKEEP CLEAR OF TRUCK AND LOADDEATH OR SERIOUS INJURY CAN RESULT FROM

CONTACT WITH THE LOAD, THE CRANE, OR THEVEHICLE IF BOOM OR LOAD LINE SHOULD BECOME

ELECTRICALLY CHARGED.15393-C

! DANGER

D A N G E R!UNLAWFUL TO OPERATE THIS EQUIPMENT

WITHIN 20 FEET OF HIGH-VOLTAGE LINESOF 350,000 VOLTS OR LESS.

FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS .

15401-D

VEHICLE & CRANE MOUNTED ELECTRICALHAZARD SIGN APPLICATION & INFORMATION

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C150SAFETY DECALS

VENTURO CRANES

04-29-16E

DATE SECTION

SUPERSEDES

TITLE

10-24-13D

21353

DECAL #: 15390

DESCRIPTION: CAUTION, INSPECT VEHICLE & CRANE...

PURPOSE: TO INFORM THE OPERATOR OF KEY OPERATING REQUIREMENTS.

QUANTITY: 1

PLACEMENT: REAR COVER OR SIDE OF CRANE

DECAL #: 15391

DESCRIPTION: DANGER, NOT A PASSENGER LIFT

PURPOSE: TO INFORM OPERATOR NOT TO LIFT, SUPPORT, OR TRANSPORT

PERSONNEL, AND TO ENSURE OPERATOR IS ADEQUATELY TRAINED.

QUANTITY: 1

PLACEMENT: REAR COVER OR SIDE OF CRANE

15390-D

!CAUTION

1. INSPECT VEHICLE AND CRANE INCLUDING

OPERATION, PRIOR TO USE DAILY.

2. DO NOT USE THIS EQUIPMENT EXCEPT ON

SOLID, LEVEL SURFACE WITH CRANE

MOUNTED ON FACTORY-RECOMMENDED

TRUCK.

3. BEFORE OPERATING THE CRANE, REFER TO

MAXIMUM LOAD (CAPACITY) CHART ON CRANE

FOR OPERATING (LOAD) LIMITATIONS.

4. DO NOT OPERATE, WALK, OR STAND BENEATH

BOOM OR A SUSPENDED LOAD.

5. UNPLUG PENDANT AND SHUT OFF MASTER

DISCONNECT SWITCH WHEN CRANE NOT IN

USE.

6. FOR TRAVEL, BOOM MUST BE IN STOWED

POSITION.

DANGER!THIS CRANE IS NOT A PASSENGER LIFT

IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT,

SUPPORT OR OTHERWISE TRANSPORT PERSONNEL.

YOU MUST NOT

OPERATE THIS CRANE UNLESS:

1. YOU HAVE BEEN TRAINED IN THE SAFE

OPERATION OF THIS CRANE; AND

2. YOU KNOW AND FOLLOW THE SAFETY AND

OPERATING RECOMMENDATIONS CONTAINED IN

THE MANUFACTURER'S MANUALS, YOUR

EMPLOYER'S WORK RULES, AND APPLICABLE

GOVERNMENT REGULATIONS.

AN UNTRAINED OPERATOR SUBJECTS HIMSELF

AND OTHERS TO DEATH OR SERIOUS INJURY .

15391-D

THIS MACHINE IS NOT INSULATED

ELECTROCUTION HAZARD

MAINTAIN SAFE CLEARANCES FROM ELECTRICAL

LINES AND APPARATUS. YOU MUST ALLOW FOR

BOOM SWAY, ROCK OR SAG, AND ELECTRICAL

LINE AND LOAD LINE SWAYING.

THIS LIFTING DEVICE DOES NOT PROVIDE PRO-

TECTION FROM CONTACT WITH OR PROXIMITY

TO AN ELECTRICALLY CHARGED CONDUCTOR.

YOU MUST MAINTAIN A CLEARANCE OR AT LEAST

10 FEET BETWEEN ANY PART OF THE CRANE, LOAD

LINE OR LOAD, AND ANY ELECTRICAL LINE OR

APPARATUS CARRYING UP TO 50,000 VOLTS. ONE

FOOT ADDITIONAL CLEARANCE IS REQUIRED FOR

EVERY ADDITIONAL 30,000 VOLTS OR LESS.

DEATH OR SERIOUS INJURY WILL RESULT FROM

CONTACT OR INADEQUATE CLEARANCE.

15392-E

DANGER!

D A N G E R!

UNLAWFUL TO OPERATE THIS EQUIPMENT

WITHIN 20 FEET OF HIGH-VOLTAGE LINES

OF 350,000 VOLTS OR LESS.

FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,

CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.

15401-D

ELECTROCUTION HAZARD

KEEP CLEAR OF TRUCK AND LOAD

DEATH OR SERIOUS INJURY CAN RESULT FROM

CONTACT WITH THE LOAD, THE CRANE, OR THE

VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME

ELECTRICALLY CHARGED.

15393-C

!DANGER

DECAL #: 15392

DESCRIPTION: DANGER, ELECTROCUTION HAZARD, MACHINE (CRANE)

PURPOSE: TO INFORM OPERATOR THAT MACHINE (CRANE) REPRESENTS AN

ELECTROCUTION HAZARD SHOULD IT COME CLOSE TO OR IN CONTACT

WITH AN ELECTRICAL VOLTAGE SOURCE.

QUANTITY: 1

PLACEMENT: REAR COVER OR SIDE OF CRANE

DECAL #: 15401

DESCRIPTION: DANGER, UNLAWFUL TO OPERATE

PURPOSE: TO INFORM OPERATOR OF PROPER OPERATION

IN VICINITY OF ELECTRICAL LINES.

QUANTITY: 1

PLACEMENT: RING COVER OR SIDE OF CRANE

DECAL #: 15393

DESCRIPTION: DANGER, ELECTROCUTION HAZARD, VEHICLE (TRUCK)

PURPOSE: WARNS OF DANGER FROM ELECTRICALLY CHARGED

VEHICLE, CRANE, OR LOAD.

QUANTITY: 4

PLACEMENT: EACH SIDE & EACH END OF VEHICLE

PART NO.: 15513

DECAL: MASTER DISCONNECT SWITCH

FUNCTION: To inform the operator of locationand operation of master disconnectswitch.

QUANTITY: 1

PLACEMENT: On master disconnect switch bracket.

SECTIONDATE

SUPERSEDES

TITLE

CRANES

C15006-06-14C

04-02-13B

SAFETY DECALS

21384

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

PART NO.: 20927

DECAL: CRANE STABILITY

FUNCTION: To inform the operator of the crane's liftingcapacity throughout the entire rotation.

QUANTITY: 1

PLACEMENT: In prominent location, so it is easily seen andreadily identifiable.

%

%

%

%

%%

%

%

%

%

NO LIFTING

S T A B I L I T Y C H A R T

20927

PERMITTED IN THIS AREA

ZONE 1ZONE 10

ZONE 9

ZONE 8

ZONE 2

ZONE 3

ZONE 4

ZONE 5ZONE 6

ZONE 7

D BASED UPON THE FINAL INSTALLED PACKAGE, THIS CRANE MAY NOT BE ABLE TOLIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTATION. REFER TOTHE DIAGRAM BELOW, ALONG WITH THE CRANE'S LOAD CHART, TO DETERMINE THEMAXIMUM CAPACITY FOR VARIOUS ROTATION ZONES.

FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH

D A N G E R

SECTIONDATE

SUPERSEDES

TITLE

ET CRANES

C15012-23-13D

04-19-13C

DECALS

21354

®MANUFACTURING, INC.

CINCINNATI, OHIO

PART NO.: 15398

DECAL: UNPLUG REMOTE CONTROL

FUNCTION: To inform the operator to unplug remotecontrol when not in use.

QUANTITY: 1

PLACEMENT: Near pendant socket.

PART NO.: 13397

DECAL: OIL LEVEL

FUNCTION: To inform the operator of proper oil level tomaintain.

QUANTITY: 1

PLACEMENT: Side of hydraulic power unit.

PART NO.: 14473-2

DECAL: GREASE

FUNCTION: To show the operator where to apply grease.

QUANTITY: Varies

PLACEMENT: Near grease fittings.

1447

3-2-

D

GREASE

1339

7-E

Retract All CylindersPrior to Servicing

AW46 or DEXRON III ATF

OIL LEVEL

UNPLUGREMOTE CONTROL

PENDANT WHENNOT IN USE

15398-F

SECTIONDATE

SUPERSEDES

TITLE

ET16KX

-10-17-14

-

MODEL/CAPCTY DECALS

24017

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

PART NO.: 24018-1 & 24018-2

DECAL: CRANE CAPACITY

FUNCTION: To show the operator the operatingcapacities of crane.

QUANTITY: 1 each

PLACEMENT: One on each side of boom.

PART NO.: 24019

DECAL: MODEL NUMBER (ET18KX)

FUNCTION: To show the model of the crane.

QUANTITY: 2

PLACEMENT: One on each side of boom.

PART NO.: 27007-05a

DECAL: LOAD BLOCK CAPACITY

FUNCTION: To show the capacity of the load block.

QUANTITY: 2

PLACEMENT: One on each side of load block.

WEIGHT:

28 lbsRATED CAPACITY:

4,500 lbs

LOAD BLOCK SPECIFICATIONS

2700

7-05

aWARNING:1 PART LINE FOR LOADS LESS THAN 2250 LBS.

2 PART LINE FOR LOADS 2250 LBS. & GREATER

20002050

2300

2800

3550

4500

12501350

1500

1800

2300

3800

28001650

13001100

1000 900

75°60°

45°30° 15°

16 FT.

12 FT.8 FT.

I FT

I NG

L

CAPAC

I TY

LN

BS .

I

ET/HT16KX8-12-16

FT. BOOM

BO

OM

ANGL E

NOTEUSE

LOAD BLOCKFOR LOADS

OVER 2250 LBS.

BOOMLENGTH

24018-1

75°

60°

45°

30°15°

16 FT.

12 FT.8 FT.

I F T I NG

L

CAPACI TY

LN

BS

.

I

24018-2

ET/HT16K(X)8-12-16

FT. BOOM

BOOMAN

GL

E

NOTEUSE

LOAD BLOCKFOR LOADS

OVER 2250 LBS.

BOOMLENGTH

20001250

900

2050 230028

00

3550

4500

1350 150018

00

2300

3800

2800

1650

1300

1100

1000

T FDU JP O 200

JO T U BM M BU JP O

7607200B

SECTIONDATE

SUPERSEDES

TITLE

ELECTRIC CRANES

C20007-30-18X

09-27-17W

CABLE & BATTERY

711105

!! IMPORTANT !!

ADEQUATE WIRING IMPERATIVE FOR PROPER OPERATION

1. PROPER GROUND PATH - SEE DWG 15660

2. CURRENT DRAW IS SEVERAL HUNDRED AMPERES -ADEQUATE WIRE SIZE AND BATTERY CAPACITY ISABSOLUTELY ESSENTIAL (SEE CHART BELOW).

MINIMUM WIRE GAUGE AND AUXILIARY BATTERY SIZE

MODEL

CE1500CE6KCT2000CT2003/4/5DT7K

ET5500MPBET5500RET6KMPBET6KRET6KET8KET10KET12K

ET8KXET10KXET12KXET12KXP

ET18K(X)ET25K(X)ET30KXET36KX

TOTAL LENGTH OF CABLE (FT) *

0-20 21-25 26-30 31-40 41-50 51-60 61-70 71-80

#4 #4 #2 #2 #1 #0 #0 #00

#2 #2 #1 #0 #00 NOT RECOMMENDED

#2 #2 #1 #0 #00 NOT RECOMMENDED

SEE DRAWING 15660 FOR CABLE AND BATTERYREQUIREMENTS

12 VOLT AUXILIARYBATTERY REQUIREMENTS

CCA (A) ** RC (MIN) ***

350 100

450 100

550 150

* INCLUDES GROUND CABLE

** CCA = COLD CRANKING AMPS AT 0° (F).

*** RC = RESERVE CAPACITY IN MINUTES AT 25 AMPS AND 80° (F).THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN

SUPPLY A GIVEN CURRENT WITHOUT RECHARGING.

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

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SECTIONDATE

SUPERSEDES

TITLE

ET16KX

C20010-17-14

-

STABILITY TEST

20906-16

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

Overview

Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable aslong as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck mustremain in contact with the ground.

It is important to note that nearly every installation is unique and will, therefore, typically require stability testing.

The procedure outlined below follows ANSI's (B30.5 - 5-1.1.1) specified "maximum load rating" of 85%.

Testing Procedure

1. Locate the truck on firm level ground, and set parking brake.

2. Fully deploy stabilizers, making sure they are firmly in contact with supportive ground; use stabilizer pads asrequired. The tires of the truck should remain in full contact with the ground.

3. Inspect wire rope and other key components of crane (consult owners manual for more information).

4. Conduct an operational check of all crane functions.

5. Use a test weight of 1035 lbs in conjunction with the ET16KX's load block (weight = 30 lb).

6. Do NOT allow the weight to be more than 6 inches from the ground at any time during testing - this insures thatif the truck does become unstable and tip, it will not tip far.

7. Rotate the crane to a position between 1 and 2 o'clock (the truck cab is facing 12 o'clock).

8. Be sure that the boom is horizontal (0° elevation) with the hydraulic section fully retracted and the manualsection fully extended; the boom should begin at a length of 12 feet.

9. Use the winch to lift the test weight, keeping it within 6 inches of the ground.

10. Extend the boom slowly until the boom reaches full extension ( 192 inches) or until the truck becomes unstable.As you extend, use the winch to keep the weight within 6 inches of the ground.

a. If the boom reaches full extension, the % of Rated Capacity is 100% for the tested region.b. If, however, the truck becomes unstable (tire(s) leave the ground) prior to full extension, record (in

inches) the horizontal distance from the center of rotation to the wirerope at this point (e.g. 180 inches).This is the Maximum Stable Reach. Determine the % of Rated Capacity using the following formula:

11. Record the % of Rated Capacity in the appropriate blank on the Crane Stability chart and/or decal.

12. Repeat Steps 7-11 for each of the remaining regions (2-3 o'clock, 3-4 o'clock, etc.).

% Rated Capacity ="Max. Stable Reach" in inches

192x 100

STABILITY TEST - ET16KX

SECTIONDATE

SUPERSEDES

TITLE

VENTURO CRANES

C20005-11-17F

02-21-14E

STABILITY CHART

20907

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

CONDITIONS:

CRANE STABILITY

%

%

30°

%

60°

90°

%

%%

60°%

90°

%

120°

%

120°%

150°

· STABILIZERS FULLY EXTENDED & DOWN,ON FIRM LEVEL GROUND.

% of Rated Capacity for each of the 10 regions are provided above.

30°

150°N OL I F T I N G P E R M I T T E DI N T H I S A R E A

ZONE 1

ZONE 2

ZONE 3

ZONE 4

ZONE 5ZONE 6

ZONE 7

ZONE 8

ZONE 9

ZONE 10

SECTIONDATE

SUPERSEDES

TITLE

ET6K & LARGER CRANES

C20002-21-14K

12-26-13J

WIRE ROPE INSTALLTN

22245

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

WIRE ROPE INSTALLATION

M

STEP 1: UNWIND COIL OF WIRE ROPE BY 'ROLLING' ALONG THE FLOOR. THIS WILLPREVENT 'KINKING'.

STEP 2: INSERT WIRE ROPE END UP THROUGH ANTI-2-BLOCK (A2B) CAGE ASSEMBLY,BETWEEN CHEEK PLATES, OVER THE TOP SHEAVE, AND THROUGH WIREROPE GUIDE.

STEP 3: INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH, WRAP AROUNDWEDGE, AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1.

CAUTIOND IF THE WIRE ROPE IS NOT

INSTALLED FOR THECORRECT DRUM ROTATION,THE WINCH BRAKE VALVEWILL NOT HOLD THE LOAD.

CAUTIOND THERE MUST ALWAYS BE AT

LEAST [5] DEAD WRAPS OFWIRE ROPE ON THE WINCHDRUM WHILE UNDER LOAD.

NOTE: SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FORINSTALLING THE WIRE ROPE.

FIG. 1

T FDU JP O 300

N BJO U FO BO DF

&

T FS W JDF

7607300B

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E

SECTIONDATE

SUPERSEDES

TITLE

ET SERIES CRANES

C30012-26-13G

10-05-09F

MINIMUM VOLTAGE TEST

19963

®MANUFACTURING, INC.

CINCINNATI, OHIO

ONE OF THE MOST COMMON ELECTRICAL PROBLEMS ENCOUNTERED ON12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR

WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD

EXTEND BOOM CYLINDERAGAINST "UP" STOP

(RELIEF VALVE WILL OPEN)

VOLTAGE AT MOTOR TERMINALWHEN OPERATING AGAINST RELIEF

VALVE SHOULD BE A MINMUM OF9 VOLTS

BOOM ELEVATINGELECTRIC HYDRAULIC

POWER UNIT

MINIMUM VOLTAGE TEST

WIR

E R

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8.25"

6.50"

® VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C200MAN. OVERRIDE INSTR.

ET NON-PROP CRANES

03-08-19ADATE SECTION

SUPERSEDES

TITLE

02-09-17 23084

MANUAL OVERRIDE INSTRUCTIONSET NON-PROPRTIONAL SERIES CRANES

! ! R E A D A L L I N S T R U C T I O N S B E F O R E P E R F O R M I N G M A N U A L O V E R R I D E P R O C E D U R E S ! !

Each valve station incorporates [2] hydraulic ports and [2] coils. Manualoverride shafts are located in the center of the coils (see figure 1).Manual override decals are placed on each crane near the valve assembly.These decals provide a visual aid that helps the operator determine the functiondesignations (Reference figure 2).

2-STATION FUNCTIONS:RR = Rot. Right RL = Rot. LeftBU = Boom Up BD = Boom Down

3-STATION FUNCTIONS include previous functions, plus:BI = Boom In BO = Boom Out

PORT

COIL

SHAFT

End Plate

UPOUT UP

RIGHT

DOWNIN DOWN

LEFT

EXTENSION WINCH

ELEVATION ROTATION

P O WE R

EM

E

RG E N C Y

S

TO

P

HORN

21990

ELEVATION

UPUP

RIGHT

DOWNDOWN

LEFT

WINCH

E

ROTATION

P O

C

W

E

R

Y

ME

RG

E N

HORN

S

TO

P

21991

RR

MANUAL OVERRIDE

BU 2

31

88

BO

ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING. IT IS RECOMMENDED TOREMOVE ANY ITEM(S) THAT MAY INTERFERE WITH OPERATING THE CRANE MANUALLY. IF POSSIBLE,

STRAPS AND/OR HARNESSES SHOULD BE REMOVED BEFORE OPERATING A CRANE IN MANUAL OVERRIDE !!

1

2

3Procedure:

1. Turn Master disconnect switch to "ON"

2. Power up the pendant / radio2.1. PENDANT - twist EMERGENCY STOP button clockwise2.2. RADIO - Press green ON button

3. On the crane, reference the function you wish to perform using the manual override decal

4. Using a tool with a diameter of 1/8" or smaller, press the shaft inward and hold

5. Reference the functions listed on your pendant or radio (see figure 3)

6. Press the switch or button for the same function

7. If you need to change function,7.1. Release switch or button7.2. Remove tool from shaft7.3. Go to step 3

For assistance, please feel free to contact Technical Support at 800-226-2238.

BATT ON

OFF / E STOP

RIGHT

OUT

HORN

UP

B O O M

UP

WINCH

IN

LEFT

ON

DOWN

DOWN

21986-ET

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SECTIONDATE

SUPERSEDES

TITLE

ET16/18KX

C40010-23-14A

02-15-07

RPLCMNT FSTENER LIST

21389

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

ET16/18KX REPLACEMENT FASTENER LIST

PART NUMBER

!HHCS03118063!LWSH-031-STAR!HHCS02520063!LWSH-025-STAR!HHCS06311200

!LWSH-063-STAR!HHCS06311300!LWSH-063-STAR!LWSH-038!HNUT-03816

!HHCS02520075!FNUT02520!HHCS03118075-F!HHCS02520075-F!HHCS02520050-F

!PHMS#0832063!LWSH-#08!PHMS#1024125!LWSH#10!HNUT-#1024

!HHCS02520063-F!SRNG-100!UNUT-02520!HHCS02520075!LWSH-025

!FWSH-025!HHCS02520075-F!HHCS02520050-F!HHCS03118075-F!SRNG-138

DESCRIPTION

HEX HEAD CAP SCREW; 5/16-18 X 5/8" LONGLOCK WASHER; 5/16", EXTERNAL STARHEX HEAD CAP SCREW; 1/4-20 X 5/8" LONGLOCK WASHER; 1/4", EXTERNAL STARHEX HEAD CAP SCREW; 5/8-11 X 2" LONG

LOCK WASHER; 5/8", EXTERNAL STARHEX HEAD CAP SCREW; 5/8-11 X 3" LONGLOCK WASHER; 5/8", EXTERNAL STARLOCK WASHER; 3/8", SPLITHEX NUT; 3/8-16

HEX HEAD CAP SCREW; 1/4-20 X 3/4" LONGFLANGE NUT; 1/4-20HEX HEAD CAP SCREW; 5/16-18 X 3/4", SELF TAPPINGHEX HEAD CAP SCREW; 1/4-20 X 3/4", SELF TAPPINGHEX HEAD CAP SCREW; 1/4-20 X 1/2", SELF TAPPING

PHILLIPS HEAD MACHINE SCREW; #8-32 X 5/8"LOCK WASHER; #8PHILLIPS HEAD MACHINE SCREW; #10-24 X 1 1/4"LOCK WASHER; #10HEX NUT; #10-24

HEX HEAD CAP SCREW; 1/4-20 X 5/8", SELF TAPPINGSNAP RING; 1"U-NUT; 1/4-20HEX HEAD CAP SCREW; 1/4-20 X 3/4" LONGLOCK WASHER; 1/4"

FLAT WASHER; 1/4"HEX HEAD CAP SCREW; 1/4-20 X 3/4", SELF TAPPINGHEX HEAD CAP SCREW; 1/4-20 X 1/2", SELF TAPPINGHEX HEAD CAP SCREW; 5/16-18 X 3/4", SELF TAPPINGSNAP RING; 1 3/8"

QTY

1133

16

16141444

44121

11221

12555

55131

LOCATION / FUNCTION

GROUND STRAP - CANDLESTICKGROUND STRAP - CANDLESTICKCANDLESTICK TO BASECANDLESTICK TO BASELOWER BASE TO RING

LOWER BASE TO RINGUPPER HOUSING TO RINGUPPER HOUSING TO RINGHYDRAULIC POWER UNITHYDRAULIC POWER UNIT

VALVE BLOCKVALVE BLOCKGROUND ON HOUSINGGROUND ON HOUSINGGROUND ON HOUSING

PENDANT PLUGPENDANT PLUGTOP POSITION SWITCHTOP POSITION SWITCHTOP POSITION SWITCH

CABLE CLAMP (PRESS. SWITCH)ELEVATION CYLINDER ROD PINLOWER COVERLOWER COVERLOWER COVER

LOWER COVERREAR COVERCORD REEL CABLE CLAMPSIDE COVERBOOM PIN (MAIN)

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SECTIONDATE

SUPERSEDES

TITLE

ET16/18/25/30/36K(X)

C40002-21-17L

08-18-15K

16780 REPLACEMENT PARTS

19368

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SWIVEL TERMINAL REPLACEMENT PARTSPLEASE REFER TO THE BILLS OF MATERIALS

FOR ADDITIONAL PART NUMBERS.

NOT ALL ILLUSTRATED PARTS ARE WITHINTHE KIT (16780-KIT).

THE 16780 SWIVEL TERMINAL CANREPLACE & INTERCHANGE WITH

THE 14231 SWIVEL TERMINAL, FORET20,000 & ET20K(X) CRANES.

11

2

3

4

5

6

7

9

10

12

15

16

17

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1

13

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8

1

23

4

F2

5

1

2TORQUE TO 15 FT-LBS

3

LOCTITE 242 BLUE& TORQUE TO 30 FT-LBSFOR QUILL APPLICATIONS

LOCTITE 242 BLUE

4STRETCH RUBBER WATER-SHED DISCP/N 27156 AROUND 'OUTSIDE' OF THEINVERTED FLARE NUT OFCANDLESTICK, AS SHOWN

5 ITEM #8, FIBER WASHER, 5/8 I.D.'MUST' SIT DIRECTLY ON TOP OF THEINVERTED FLARE NUT ITEM #6.

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SECTIONDATE

SUPERSEDES

TITLE

ET16/18KX

C40005-06-15D

04-22-13C

FIELD SERVICE LABEL KIT

20818

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

PART NO. QTY. DESCRIPTION14473-2 6 DECAL; GREASE17389 2 DECAL; VENTURO LOGO, MEDIUM

21190-1 1 DECAL; BOOM CAPACITY, RIGHT, ET18KX

21190-2 1 DECAL; BOOM CAPACITY, LEFT, ET18KX

21192 2 DECAL; MODEL NAME

13397 1 DECAL; OIL LEVEL23188 1 DECAL; MANUAL OVERRIDE, RIGHT

23191 1 DECAL; MANUAL OVERRIDE, LEFT

17813 1 DECAL; OVERLOAD SENSING SYSTEM

20818 1 IDWG; FIELD SERVICE LABEL KIT

21393 1 IDWG; DECAL PLACEMENTINST-23233 1 SAFETY MANUAL, VENTURO CRANES

15397 1 KIT; ACCIDENT PREVENTION SIGNS

PART NO. QTY. DESCRIPTION15390 1 DECAL; CAUTION, OPERATIONS15391 1 DECAL; DANGER, NOT PASSENGER LIFT15392 1 DECAL; DANGER, ELECTRICAL HAZARD SIGN15393 4 DECAL; DANGER, ELECTRICAL HAZARD15394 1 APPLICATION INSTRUCTIONS15398 1 DECAL; UNPLUG PENDANT15401 1 DECAL; UNLAWFUL TO OPERATE15513 1 DECAL; MASTER DISCONNECT22317 1 DECAL SHEET; VENTURO, COMPLEMENTARY20927 1 DECAL; CRANE STABILITY

15397 ACCIDENT PREVENTION SIGNS

PART NO. QTY. DESCRIPTION14473-2 6 DECAL; GREASE

17389 2 DECAL; VENTURO LOGO, MEDIUM24018-1 1 DECAL; BOOM CAPACITY, RIGHT, ET16KX

24018-2 1 DECAL; BOOM CAPACITY, LEFT, ET16KX

24019 2 DECAL; MODEL NAME, ET16KX

13397 1 DECAL; OIL LEVEL

23188 1 DECAL; MANUAL OVERRIDE, RIGHT

23191 1 DECAL; MANUAL OVERRIDE, LEFT

17813 1 DECAL; OVERLOAD SENSING SYSTEM20818 1 IDWG; FIELD SERVICE LABEL KIT

21393 1 IDWG; DECAL PLACEMENT

INST-23233 1 SAFETY MANUAL, VENTURO CRANES

15397 1 KIT; ACCIDENT PREVENTION SIGNS

ET16/18KX FIELD SERVICE LABEL KITS

NOTE:APPLICABLE SERIAL NUMBERS: 95566 - CURRENT

NOTE:APPLICABLE SERIAL NUMBERS: 170000 - CURRENT

24021; FIELD SERVICE LABEL KIT, ET16KX

21108; FIELD SERVICE LABEL KIT, ET18KX

Revised: January 2015 12-00073_VNT1-D

VENTURO CRANES LIMITED WARRANTY POLICY Venturo products are built to last…we guarantee them. As a purchaser of any new Venturo product covered by warranty, you will receive 1 year of the most complete coverage available…and, at no added cost to you.

1-Year Limited Warranty Policy

This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period

of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or

offered with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:

Repair or replacement of product

Labor to repair or replace product

Freight to return and/or replace product

We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall

become void if the product is improperly installed, modified, damaged, abused or used for application other than

intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of

dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty

supersedes all previous warranties, written or implied.

Warranty Claims

Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of your local Venturo Distributor call the Warranty Claim Department - 513-772-8448. WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC.

VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241

P: 800-226-2238 | F: 513-326-5427 www.venturo.com