TABLE OF CONTENTS - Venturo

52

Transcript of TABLE OF CONTENTS - Venturo

SECTIONDATE

SUPERSEDES

TITLE

VC620 W/ UNIV. S/F

-08-01-17E

01-13-16D

TABLE OF CONTENTS

620630VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

TABLE OF CONTENTSVC620 W/ UNIVERSAL SUB-FRAME; OWNER'S MANUAL

SECTION 200 INSTALLATION520951 INSTALLATION WARNINGS416733 CAUTIONARY NOTICE620103 CAPACITY CHART, VC620620104 CAPACITY CHART, VC620 (SUB-FRAME)620122 MOUNTING DIMENSIONS520938 UNIVERSAL SUB-FRAME FEATURES416086 IMPORTANT WARNING520604 HOIST MOUNTING INSTRUCTIONS520605 HOIST MOUNTING INSTRUCTIONS520609 HOIST MOUNTING INSTRUCTIONS520093 INSTALLATION INSTRUCTIONS662861 HINGE TO BED MOUNTING INSTRUCTIONS520941 HOIST MOUNTING INSTRUCTIONS, UNIVERSAL SUB-FRAME552009 SHEAR PLATE LOCATION520608 MOUNTING ILLUSTRATION620246 CABLE / HANDLE ASSEMBLY416755 PTO PUMP CABLE INSTALLATION416763 SPLIT PUMP520621 SPDG HOSE CONNECTION DIAGRAM416287 WILLIAMS PTO WARNING416640 HYDRAULIC POWER UNIT GROUND CABLE INSTALLATION6368 HYDRAULIC POWER UNIT GROUNDING416809 40058M / MHD POWER UNIT416307 416081M ED POWER UNIT416140 FILLING HYDRAULIC RESERVOIR416128 DECAL LOCATIONS

SECTION 250 OPERATIONS520952 OPERATOR WARNINGS520079 MAINTENANCE & OPERATION INSTRUCTIONS416644 BODY PROP OPERATION GUIDE, GENERAL416645 BODY PROP OPERATION GUIDE, ILLUSTRATIONS / INSTRUCTIONS

SECTION 300 MAINTENANCE520054 HOISTS GREASE POINTS

SECTION 400 REPLACEMENT PARTS628820 DECAL LIST620119 REPLACEMENT PARTS DWG, VC620 HOIST620120 REPLACEMENT PARTS LIST, VC620 HOIST620133 REPLACEMENT PARTS DWG, VC620 HOIST W/ LINKAGE PROP620134 REPLACEMENT PARTS LIST, VC620 HOIST W/ LINKAGE PROP620117 REPLACEMENT PARTS DWG, VC620 PIVOTS620118 REPLACEMENT PARTS LIST, VC620 PIVOTS520939 REPLACEMENT PARTS DWG, VC416-620 UNIVERSAL SUB-FRAME520940 REPLACEMENT PARTS LIST, VC416-620 UNIVERSAL SUB-FRAME416308 REPLACEMENT PARTS DIAGRAM, 40058M /MHD POWER UNITS416508 REPLACEMENT PARTS DIAGRAM, 416081M POWER UNITS620245 REPLACEMENT PARTS DIAGRAM, PTO PUMP CABLE/CONCOLE

USER NOTES (1)USER NOTES (2)WARRANTY POLICY

516913

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

SECTIONDATE

SUPERSEDES

TITLE

HOISTS

-12-02-15A

09-03-15

INSTALLATION WARNING

520951VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

READ THIS FIRSTINSTALLATION WARNINGS

► Read and fully understand entire owner's manual prior to installation.

► Refer to Body Builder's Guide BEFORE welding or drilling on chassis as not to void the chassis warranty.

► When drilling the chassis make sure all brake lines, wire harnesses, and hoses are protected so as not to causedamage to these items resulting in failure. All fasteners must be installed so they do not interfere with these items aswell.

► Cover all fuel related items (hoses, brake lines, wiring, etc.) so as not to cause fire or explosions that will result inserious injury or death.

► Route all wiring and hoses away from exhaust systems. Heat from exhaust systems can cause melting of wiring andhoses, resulting in fire and/or explosions that could result in serious injury or death.

► Only use body prop when vehicle is on firm level ground, and with an UNLOADED body only!

► NEVER work under a raised body without the use of the body prop. Failure to do so can cause serious injury ordeath.

► Hydraulic system must be designed to work within the manufacturer's specifications. Systems with more flow or PSIcan cause hoist to fail during the dumping of a load; which could cause damage, serious injury or death.

► NEVER adjust factory relief valve settings without consulting with the factory.

► Fluid under pressure can pierce the skin and enter the bloodstream, causing serious injury or death. Always weareye protection and protective clothing when working around hydraulic systems.

► NEVER operate hoist from outside the cab. Doing so can cause serious injury or death.

► NEVER perform maintenance on a Hoist without applying the following:►► Chassis brake set and engine turned off►► Removing battery cable, if necessary►► Properly deploying the Hoist body prop

► Venco hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground.Spreading applications and/or shock unloading are strictly prohibited and will void this warranty.

SECTIONDATE

SUPERSEDES

TITLE

HOISTS

-12-07-15D

11-04-15C

CAUTIONARY NOTICE

416733VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

!! READ THIS FIRST !!BE SURE TO DO THE FOLLOWING, AND YOU WILL

AVOID THE MOST COMMON INSTALLATION MISTAKES.

1. HOIST MUST BE LEVEL1.1. SEE APPLICABLE PAGE : 416086

2. MUST HAVE 2" SPACE2.1. SEE APPLICABLE PAGE : 416086

3. SUFFICIENT OVERHANG3.1. SEE APPLICABLE PAGE :

VC416 : 416266VC516 : 516203VC520 NON SUB-FRAME : 520601VC520 W/ SUB-FRAME : 520602VC620 NON SUB-FRAME : 620103VC620 W/ SUB-FRAME : 620104VC628 : 628020VC6620 : 662052VC6628 : 662851

4. USE PUMP WHICH MEETS VENCO SPECIFICATION(S)4.1. SEE APPLICABLE PAGE : 416763

CAPACITIES ARE BASED ON WATER LEVELS AND NON-DIMINISHING LOADS. DUE TO THE VARIATIONS IN TRUCKEQUIPMENT AND CAB-AXLE LENGTHS (CA), THE DATA PROVIDED ON THIS PAGE IS TO BE USED AS A GUIDELINEONLY .

SECTIONDATE

SUPERSEDES

TITLE

VC 620 HOIST

H20011-06-15D

01-22-15C

CAPACITY CHART

620103VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

VENCO HOIST MODEL VC620

DUMP CLASS: 40 CONVERSION CLASS: D WEIGHT: 595 LBS.

POWER SOURCE: ADDITIONAL DATA:ES - ELECTRIC SINGLE ACTING 6" BORE x 20" STROKEED - ELECTRIC DOUBLE ACTING CA: 84" - 138"PD - POWER TAKE OFF DOUBLE ACTING DUMP ANGLE: 40° - 50°

MOUNTING HEIGHT REQ'D: 8"

* VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreadingapplications and/or shock unloading are strictly prohibited and will void this warranty.

BODY CA OH 40° (TON) 45° (TON) 50°(TON)

13' 84" 42" 24.0 21.4 19.4

13' 102" 24" 16.0 14.3 12.9

13' 108" 18" 14.4 12.9 11.6

13' 114" 12" 13.1 11.7 10.6

13' 120" 6" 12.0 10.7 9.7

14' 102" 36" 18.0 16.1 14.5

14' 108" 30" 16.0 14.3 12.9

14' 114" 24" 14.4 12.9 11.6

14' 120" 18" 13.1 11.7 10.6

14' 124" 14" 12.4 11.0 10.0

14' 126" 12" 12.0 10.7 9.7

15' 102" 48" 20.6 18.4 16.6

15' 108" 42" 18.0 16.1 14.5

15' 114" 36" 16.0 14.3 12.9

15' 120" 30" 14.4 12.9 11.6

15' 124" 26" 13.5 12.0 10.9

15' 126" 24" 13.1 11.7 10.6

15' 138" 12" 11.1 9.9 8.9

16' 114" 48" 18.0 16.1 14.5

16' 120" 42" 16.0 14.3 12.9

16' 124" 38" 14.9 13.3 12.0

16' 126" 36" 14.4 12.9 11.6

16' 138" 25" 12.0 10.7 9.7

16' 144" 18" 11.1 9.9 8.9

CONVERSION APPLICATIONS VC620

BODY CA O.H. 40° (TON) 45° (TON) 50°(TON)

8' - 12" 24.0 21.4 19.4

9' - 12" 20.6 18.4 16.6

10' - 12" 18.0 16.1 14.5

12' - 12" 14.4 12.9 11.6

DUMP BODY APPLICATIONS VC620 *

CAPACITIES ARE BASED ON WATER LEVELS AND NON-DIMINISHING LOADS. DUE TO THE VARIATIONS IN TRUCKEQUIPMENT AND CAB-AXLE LENGTHS (CA), THE DATA PROVIDED ON THIS PAGE IS TO BE USED AS A GUIDELINEONLY .

SECTIONDATE

SUPERSEDES

TITLE

VC 620 HOIST W/ SF

H20011-06-15E

01-22-15D

CAPACITY CHART

620104VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

VENCO HOIST MODEL VC620 W/ SUBFRAME

DUMP CLASS: 40 CONVERSION CLASS: D WEIGHT: 825 LBS.

POWER SOURCE: ADDITIONAL DATA:ES - ELECTRIC SINGLE ACTING 6" BORE x 20" STROKEED - ELECTRIC DOUBLE ACTING CA: 84" - 138"PD - POWER TAKE OFF DOUBLE ACTING DUMP ANGLE: 45° - 50°

MOUNTING HEIGHT REQ'D: 6-7/8"

* VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreadingapplications and/or shock unloading are strictly prohibited and will void this warranty.

BODY CA OH 45° (TON) 50°(TON)

13' 84" 42" 21.8 19.7

13' 102" 24" 14.5 13.1

13' 108" 18" 13.1 11.8

13' 114" 12" 11.9 10.7

13' 120" 6" 10.9 9.9

14' 102" 36" 16.3 14.8

14' 108" 30" 14.5 13.1

14' 114" 24" 13.1 11.8

14' 120" 18" 11.9 10.7

14' 124" 14" 11.2 10.1

14' 126" 12" 10.9 9.9

15' 102" 48" 18.7 16.9

15' 108" 42" 16.3 14.8

15' 114" 36" 14.5 13.1

15' 120" 30" 13.1 11.8

15' 124" 26" 12.2 11.1

15' 126" 24" 11.9 10.7

15' 138" 12" 10.0 9.1

16' 114" 48" 16.3 14.8

16' 120" 42" 14.5 13.1

16' 124" 38" 13.5 12.2

16' 126" 36" 13.1 11.8

16' 138" 25" 10.9 9.9

16' 144" 18" 10.0 9.1

CONVERSION APPLICATIONS VC620 W/ SUBFRAME

BODY CA O.H. 45° (TON) 50°(TON)

8' - 12" 21.8 19.7

9' - 12" 18.7 16.9

10' - 12" 16.3 14.8

12' - 12" 13.1 11.8

DUMP BODY APPLICATIONS VC620 W/ SUBFRAME *

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SECTIONDATE

SUPERSEDES

TITLE

VENCO HOISTS

H20011-05-15N

08-10-15M

IMPORTANT WARNING

416086VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

VC416 / VC516

VC6628

VC5520 / VC6620

VC628

VC520 / VC620 (620200)

Mounted Level(VC416 shown)

Level

Level top edge

Level

Level

Level

2" MIN

When installing the hoist, be sure to keep the hoist on a horizontal plane - LEVEL - withthe truck frame.

!! IMPORTANT !!A minimum clearance of 2" is required between the hoist (upper arm) and the body cross-members in order to prevent a mechanical lockout. If clearance is less than 2", then cross-members must be notched above arms.

!! IMPORTANT WARNING !!* ALL VENCO CONVERSION HOISTS → VC416 THRU VC6628 *

NOTCH CROSS-MEMBERS

!! IMPORTANT !!THE HOIST SCISSOR MUST BE SUPPORTED WITH A CHASSIS-MOUNTED SUPPORT CROSSMEMBER.IF THE TRUCK CHASSIS DOES NOT HAVE A CROSSMEMBER TO SUPPORT THE HOIST IN A 'LEVEL'POSITION, THE INSTALLER 'MUST' INSTALL A SUPPORT CROSSMEMBER AS SHOWN ABOVE.

SUPPORTCROSSMEMBER

5.84" 9.97"

32.49"38.22"

7.67"

17.55"

40.85"64.50"

8.80"12.51"

30.94"

42.77"

of lower arm

7.67"13.42"

37.54"

48.57"

44.68"

62.91"

10.72"

16.62"

SECTIONDATE

SUPERSEDES

TITLE

VC520/620 (NON-SF)

H20012-07-15E

11-06-15D

MOUNTING INSTRCTNS

520604VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

Refer to Capacity Chart drawings 520601, 620103 (as applicable per hoist model).

A. Mark the location for the rear hinge. Ideally, this location will be immediately behind a truck cross member,approximately 38" behind the center of the rear axle on a single axle truck. (see drawing 520603 or 620122)

B. Cut a 90º slot in each side of the frame as shown in Figure 2 below.

C. Position the angle iron frame of the rear hinge assembly in the truck frame cut-outs. Make sure the rear hingeassembly is properly positioned on the truck frame. Weld all around truck frame rear hinge assembly joint (bothsides). See DWG 662861 for information regarding the mounting of the Rear Hinge Brackets to the body.

Figure 2 - Frame Modification and Rear Hinge Attachment

D. Locate the hoist on the truck frame, making sure to center and square the hoist to the truck frame. The VC hoist isdesigned to rest on the truck frame. A section of the hoist extends below the truck frame level. Therefore, the hoistmay have to be moved slightly forward or backwards to avoid frame crossmembers. The distance between the rearhinge assembly center and the center of the lower pivot is referred to as the "M Dimension" The table on MountingDimensions drawing 520603 or 620122 provide the dump angles associated with the "M Dimensions.

Note: Moving the hoist along the truck frame will affect the hoist's performance. A forward movement (towards thecab) decreases dump angle and increases capacity. A backwards movement increases dump angle and decreasescapacity. Reference Capacity Chart drawings 520601 or 620103.

HOIST MOUNTING INST. - VC520/620 NON-SUBFRAME

C A U T I O N!· If the distance between the center of the rear axle

and the rear hinge assembly exceeds 38", additionalreinforcement of the truck frame is necessary

!

APPROXIMATELY 38" BEHIND REAR AXLE(SEE DWG 520603)

4.00"

4.00"

CUT AND REMOVE EXCESS TRUCKFRAME FROM BOTH SIDES

520915 STANDARDHINGE (VC520/620)

662057 OPTIONALHINGE (VC520/620)

NOTE:PUSH ROCKERSOUTWARD PRIORTO WELDING

SECTIONDATE

SUPERSEDES

TITLE

VC520/620 (NON-SF)

H20010-22-15C

03-17-14B

MOUNTING INSTRCTNS

520605VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

HOIST MOUNTING INST. - VC520/620 NON-SUBFRAMEE. After the hoist is positioned, place the mounting angles (Figure 3) under the lower pivot angles and against the truck

frame. Clamp securely in place. Drill through the frame and install the mounting angle with two [2] 1/2-13 x 1-1/2"Grade 8 hex head cap screws, lock washers, hex nuts, and four [4] flat washers (both sides).

F. Weld each end of the lower pivot angle to its mounting angle as shown in Figure 3. Note the welding symbols. Do notweld to the truck frame.

3/8 TYP

MOUNTINGANGLE

TRUCK FRAME

Figure 3. Mounting angle assembly.

C A U T I O N!

· The hoist lower pivot assembly must sit flush on the truck frame. If rivet head interference is encountered, use afiller block or countersink clearance holes in the bottom of the pivot assembly. DO NOT weld hoist mounting angleto truck frames - this may void the truck warranty.

LOWER PIVOTANGLE

SECTIONDATE

SUPERSEDES

TITLE

VC416-VC620

H20007-31-17F

01-12-16E

MOUNTING INSTRCTNS

520609VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

G. Install hydraulic hoses per the following instructions:

1. 7' (or 7'-10") hose(s) installation - Connect one end of the hose to the front pump port (low pressure). Connect the other end ofthe hose to the rod end of the hoist cylinder (Reference DWGs 416763 and 520621).

2. 5' hose(s) installation - Connect one end of the hose to the rear pump port (high pressure). Connect the other end of the hoseto the base end of the hoist cylinder (Reference DWGs 416763 and 520621).

H. Position and secure the filler strips (liner or sleeper) to the truck frame.

The VC520 with sub-frame requires a minimum of 7-1/2" clearance above the truck frame.

The VC520 (non sub-frame) requires a minimum of 8" clearance above the truck frame.NOTE: If the hoist needs to be mounted higher due to interference between the hoist knuckle and the truck frame,additional clearance above the truck frame will be required.

HOIST MOUNTING INSTRUCTIONS (CONT.)

· Step "K" (above) is a critical installation procedure that must be carefully followed to ensure asuccessful hoist installation. Deviation from the suggested installation method may result indamage to the hoist.

C A U T I O N! !

I. Position the body longitudinals (long beams)onto the truck frame / sub-frame.

NOTE: At least 2" clearance between the cab and closest point on the truck body is required.

J.a. STANDARD HINGE (520915)

With the body aligned with the truck frame, push the hinge rockers outward as far as possible. Ensure that the longitudinalrails are sitting flat on the rockers, weld the body longitudinals to rockers (DWG 520604 Figure 2). See installation DWG662861 for more information regarding the mounting of the rear hinge rockers to the body.

b. OPTIONAL HINGE (662057)Place the rear hinge brackets in the vertical position (DWG 520604 Figure 2). Weld and/or bolt the brackets to thelongitudinals. If bolted, mark and drill each bracket four [4] places (17/32" holes) and secure the brackets to thelongitudinals using eight [8] 1/2"-13 x 1-1/2" Grade 8 hex head cap screws, eight [8] 1/2" lock washers, and eight [8] 1/2"-13hex nuts. See installation DWG 662861 for more information regarding the mounting of the rear hinge brackets to the body.

K. Refer to DWG 520093 on the following page. Make sure that the dump body longitudinals are resting flush on the top of thelifting angles. Weld the top of both lifting angles (the vertical 'leg') to the top flanges of the body longitudinals - a reinforcement plate maybe required to fill the space between the lifting angles and body longitudinals. Weld all around the lifting angles, body longitudinals, andreinforcement plates (if applicable). Be sure that your installation follows the method shown on the following page (DWG 520093).

EXAMPLE (Non sub-frame model):Assuming that a 8" clearance isrequired and 6" long beams are on thetruck body, a liner of at least 2" net willbe required to obtain the minimumclearance required to mount the hoist.

6" + 2" = 8" minimum

SECTIONDATE

SUPERSEDES

TITLE

VC416-6628, TRLR313-6628

H20008-20-14E

01-14-13D

INSTLL. INSTRUCTIONS

520093VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

'L'

SPACER

IMPORTANT!WHEN INSTALLING THE UPPER LIFTING ANGLES, THE GOAL ISTO COMPLETELY "BOX IN" THE LIFTING ANGLE, BODY LONG SILLSPACER, AND REINFORCEMENT PLATE - 100% WELD.

SITUATION A:LIFTING ANGLE FULLYENVELOPS BODY LONG SILL.

SITUATION B:LIFTING ANGLE DOES NOTENVELOP BODY LONG SILL ANDA REINFORCEMENT PLATEIS REQUIRED.

NOTE: THE SPACER AND REINFORCEMENT PLATE SHOULD BETHE SAME LENGTH AS THE LIFTING ARM. SEE 'L'DIMENSION BELOW.

BODY LONGITUDINAL(LONG SILL)

SPACER

UPPER LIFTINGANGLE

LOWER ARM ANGLE

REINF. PLATE

BODY LONGITUDINAL(LONG SILL)

UPPER LIFTINGANGLE

LOWER ARM ANGLE

COLLAR SHOULD BE PROPERLY LOCATEDAND STITCH WELDED TO PIVOT ROD TO LIMITSIDE-TO-SIDE MOVEMENT OF SCISSORS(416-520 ONLY).

COLLAR SHOULD BE PROPERLY LOCATEDAND STITCH WELDED TO PIVOT ROD TO LIMITSIDE-TO-SIDE MOVEMENT OF SCISSORS(416-520 ONLY).

TUBE

TUBE TUBE

TUBE

SECTIONDATE

SUPERSEDES

TITLE

VC416 - VC620 (NON-SF)

H20012-07-15E

10-23-15D

HINGE TO BED MNTG

662861VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

HINGE MNTG INST. VC416 - VC620 NON-SUBFRAME

WELD OR BOLTTO BODY RAIL

BODY RAIL

BODY RAIL

TRUCK FRAME(CHASSIS)

TRUCK FRAME(CHASSIS)

PUSH ROCKER OUTWARDPRIOR TO WELDING TOBODY RAIL

520915 HINGESTANDARD → VC416-620

662057 HINGEOPTIONAL → VC416-620

SECTIONDATE

SUPERSEDES

TITLE

VC416-620 UNIVSL S/F

H20011-05-15C

08-21-15B

MOUNTING INSTRCTNS

520941VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

Refer to drawing 416266 (VC416), 516203 (VC516), 520602 (VC520), or 620104 (VC620) (preceding pages).

A. Position hoist into the front half of the sub-frame by inserting the two lower pivot angles into the lower pivot tube onthe scissors, and then positioning that assembly inside front half of sub-frame. The two holes on each lower pivotangle should match up with a set of holes on sub-frame mounting brace. The front hole set on sub-frame correspondsto a dump angle of 45°, and the rear to 50°. See DWG. 520938 for sub-frame features.

NOTE: Position scissor support cross-member for 50° or 45° dump angle accordingly.

B. Fasten lower pivot angles to sub-frame using two [2] 1/2" x 1 1/2" hex head cap screws, lock washers, nuts, and four[4] flat washers (both sides). See DWG. 520608 Figure 4a.

C. Position hoist with sub-frame front section onto truck frame.

NOTE: Refer to DWG. 520938 universal sub-frame features (section 100) for positioning the hydraulic power unitcross-member.

D. Place rear section of sub-frame onto truck frame.

NOTE: Do not allow sub-frame to extend beyond truck frame. Sub-frame and hinge must be supported by truckframe.

E. Trim off any truck frame that extends beyond the rear hinge.

F. Fasten rear half of sub-frame to truck by welding the two shear plates (REF. P/N 520932) to rear hinge angle ofsub-frame, drilling corresponding holes through truck frame, and using two [2] 1/2" x 1 1/2" hex head cap screws, lockwashers, nuts, and four [4] flat washers (both sides).

G. Install the sub-frame extensions (if required) using the provided hardware.

H. After attaching the two halves, place mounting angles under the lower pivot angles and against truck frame. Clampsecurely in place. Drill through frame, and install mounting angle with two [2] 1/2" x 1 1/2" hex head cap screws, lockwashers, nuts, and four [4] flat washers (both sides). See figure 5.

NOTE: Do not weld mounting angles to truck frame. This may void the truck's warranty.

I. Weld each end of lower pivot angle to its mounting angle as shown on DWG. 520608, figure 4b. Note the weldingsymbols. Do not weld to truck frame.

HOIST MOUNTING INST. - VC416-620 UNIVERSAL S/F

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SECTIONDATE

SUPERSEDES

TITLE

VC416-620

H20011-05-15D

03-17-14C

MNTNG ILLUSTRATION

520608VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

TRUCKFRAME

SUBFRAME

SUBFRAME

LOWER PIVOTANGLE

FIGURE 4b

TYP

FIGURE 4a

3/8

LOWER PIVOTANGLE

MOUNTING ANGLE

SUBFRAME MTG. BRACE

LOWER PIVOTTUBE

HOIST MNTG INST. VC416-6628 W/ SUB-FRAME

SECTIONDATE

SUPERSEDES

TITLE

PTO PUMP CABLE

-11-05-15B

03-17-14A

CABLE / HANDLE ASSY

620246VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

(Step 1)Remove this screw.

(Step 3)Barrel nut.

(Step 5)Radius

(Step 2)Push button and pushhandle forward.

(Step 4)Return handle to centerposition.

Exposed when handleis pushed forward.

(Step 5)Shown after assembly.

ATTACHING 620129 CABLE TO 620131 / 132 HANDLEStep 1. Remove lowest screw & nut.Step 2. Depress red button on top of handle. Push handle forward and hold.Step 3. While holding handle, thread "barrel nut" into threaded hole in bottom and tighten.Step 4. Release handle. Handle should return to center positon.Step 5. Replace screw & nut, making sure that radius on cable end is aligned with screw hole. After tightening screw,

move handle forward and backward to make sure cable end is secure in console.

F O R WA

RD

SECTIONDATE

SUPERSEDES

TITLE

VC416-6628

-11-05-15B

03-17-14A

PTO PUMP CABLE INSTL

416755VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

SCREW NUT BACK

RETURN NUT

SCREW FLANGESLEEVE BACK

SCREW FLANGESLEEVE FLUSH WITHFACE OF VALVE

SCREW NUTONTO ROD

ALIGN HOLES, INSERT PIN ANDSECURE (IF APPLICABLE)

SEAL PLATE (REF).HUSCO 5000 SERIES

FACE OF VALVE

VALVESPOOL

SCREW TERMINALEYE ON ROD

BOLT FLANGETO VALVE BODY

7

1

2

6

5

3

4

8

PTO PUMP CABLE INSTALLATION1. Thread 0.750-16 UNF jam nut entire length of threaded hub and onto cable.

2. Place flange on sleeve and turn flange / sleeve assembly entire length of threaded hub and onto cable.

3. Threade 0.250-28 UNF jam nut onto threaded rod until it bottoms.

4. Thread terminal eye onto threaded rod and bottom against jam nut, turn to align with spool slot and secure jam nutagainst terminal eye.

5. Slide terminal eye into slot in spool and align holes. Insert connecting pin and secure with cotter pin (if applicable).

6. With cable attached to valve and input device, thread the flange / sleeve assembly onto the threaded hub until it isflush with the valve face. When turning the flange / sleeve assembly, make sure the input device remains in the neutralposition.

7. Tighten the 0.750-16 UNF jam nut against the sleeve to lock in position.

8. Bring flange into position and bolt assembly to valve housing using two [2] socket head cap screws and two [2] splitlock washers under head and two [2] flat washers under lockwashers. Tighten screws sufficiently to flatten lockwashers or secure flange (see CAUTION).

CAUTION!

· Excessive torque or over-tightening will distort flange.

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SECTIONDATE

SUPERSEDES

TITLE

-

H20011-05-15D

03-17-14C

WILLIAMS PTO WARNING

416287VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

The Gear Pump you have purchased is a single rotatation Gear Pump. The direction of rotation can be found by using theWilliams Machine and Tool Co.'s Model Number. Directly following the Model Number are the letters CCW or CW. Theseletters indicate the direction of rotation for the Gear Pump. CCW indicates a counter-clockwise rotation. CW indicates aclockwise rotation. Pump shaft rotation is determined by viewing pump from the shaft end.

Example: GP1538 CCW. The CCW indicates a counter-clockwise roation.

To verify the direction of rotation of your Gear Pump, perform the following steps:

1.) Locate the Part Number on the Gear Pump. The Part Number, Serial Number, and date code are located onthe rear of the Gear Pump.

2.) Part Numbers ending in an even number are clockwise roation (CW). Part Numbers ending in an oddnumber are counter-clockwise rotation (CCW).

Example: 1830201. The last number is 1 (an odd number). This indicates acounter-clockwise rotation (CCW).

The following chart specifies torque requirements for the SAE O' ring plugs installed into the side or rear ports of the GearPump. Any combination of inlet and outlet ports may be used, ie., inlet large rear port. outlet small side port; inlet largeside and outlet small rear ports; or both side ports or both rear ports. One inlet and one outlet part must be plugged forproper Gear Pump operation.

Date Serial #GP

Part Number

PORT SIZE (SAE) TORQUE (FT. LBS)3/4 - 16

7/8 - 14

1 - 1/16 - 121 - 5/16 - 121 - 5/8 - 12

15 - 2020 - 25

30 - 35

45 - 5065 - 70

C A U T I O N!

· The gear pump you have purchased is a single rotationGear Pump. Installation of this Gear Pump into a systemthat does not match the rotation of the Gear Pump mayresult in personal injury and/or property damage.

!

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

-GROUND CABLE INSTLLTN

HOIST HYD. POWER UNITS

10-09-15ADATE SECTION

SUPERSEDES

TITLE

09-25-09

HPU GROUNDING CABLE INSTALLATION

416640®

HYDRAULIC POWER UNIT (HPU) GROUNDING CABLE INSTALLATION

STEP 1Locate the 5/16-18 tapped hole in the aluminum pump housing and attach one end of the black #4 Gage battery cable withthe 5/16" hex head cap screw and Lock Washer.

STEP 2Drill a 9/32" hole in the truck frame.

STEP 3Remove any undercoating around the drilled hole for best connection to the truck frame - clean surface to bare metal.

STEP 4Attach the other end of the black #4 Gage battery cable with the 5/16" hex washer-head self-tapping fastener to the truckframe.

NOTE: To prevent corrosion, both fasteners should be coated with dielectric grease (NOT provided in kit).

NOTE: Using the Ground Strap Kit (P/N 6474) and following the mounting instructions on page 6368 in your HoistOwner's Manual will provide a solid ground.

C A U T I O N!

· Prior to drilling the 9/32" hole in step 2, inspect the area on both sides of the chassis rail to ensurethat you will NOT drill into other components - i.e. brake lines, etc. Then, drill hole as close to thecenter of the chassis rail as possible.

-H

YD

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CP

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516917

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

SECTION 250

OPERATION

SECTIONDATE

SUPERSEDES

TITLE

HOISTS

-09-03-15

-

OPERATOR - WARNINGS

520952VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

READ THIS FIRSTOPERATOR - WARNINGS

► Read and fully understand entire owner's manual prior to operating this equipment.

► Do not dump while on uneven ground or if vehicle is uneven side to side. Dumping while uneven can cause vehicle

to overturn and cause property damage, equipment damage, serious injury or death.

► Stay clear of dump body when dumping. Moving vehicle parts or the moving load could cause serious injury or death.

► NEVER be under a raised body, and keep all others clear when raising body. Body could inadvertently fall causing

serious injury or death. Reference operator section for proper body prop use.

► Only allow qualified personnel to work on this equipment that understands its functions.

► Overloading Hoist can cause equipment malfunction, serious injury or death.

► NEVER operate this Hoist from outside the cab. This could cause serious injury or death.

► Make sure all warning and caution labels are legible and properly placed. Refer to the installation section for

placement and the replacement parts section for replacement decals.

► When performing maintenance, truck should be turned off and emergency brake set along with body prop set under

an UNLOADED body. NEVER prop a loaded body. Body could inadvertently fall, causing serious equipment

damage, personal injury or death.

► We strongly recommend you contact your truck equipment distributor to perform any type of repair or maintenance

on your equipment. If you do not have a local distributor, call VENCO VENTURO INDUSTRIES LLC for the closest

authorized distributor.

SECTIONDATE

SUPERSEDES

TITLE

VC 520-6628

H25011-05-15D

08-12-15C

MAINT. & OPER. INSTRC.

520079VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

HOIST MAINTENANCE AND OPERATION INSTRUCTIONS

A. Hoist unit lubrication1. Lubricate all grease fittings on the hoist unit.2. Lubricate the rear hinge assembly.3. The hoist system should be serviced at the same time the truck is serviced, and sooner if the hoist unit is performing

heavy duty service.4. Pump Reservoir → Shall be filled with the recommended oil per the manufacturer's instructions. Periodically check

the hydraulic fluid and change when the truck engine oil is changed.

B. PTO Pump OperationWith the hoist and body completely installed, cycle the hoist several times to purge the hydraulic system of air.Operate the hoist system per the instructions in this manual and per the PTO manufacturer's instructions.

C A U T I O N!

· Do not operate the pump at more than 1000 RPM. Severe hoist system damage could result. The PTO speedto engine speed is governed by the gear ratio of the PTO drive installed in the truck transmission.

· For long service and safety from VC hoists, it is important that the following procedure be followed each timethe hoist is operated:

!

C A U T I O N!

· Do not drive the truck without first disengaging the PTO. Failure to disengage the PTO may result in severedamage to the pump and pump drive unit.

!

1. Engage the PTO from the truck cab and adjust the engine speed to obtain the correct PTO and lift speed desired.2. Pull the pump stick out. This will cause the hoist to raise.3. When the pump has reached its maximum capacity, the pump will bypass through the relief valve. To prevent the

pump from bypassing, push the pump knob to the center / middle position. Whenever the pump knob is centered, thehoist will stop moving and hold its position.

!C A U T I O N!

· Do not allow the pump to bypass for long periods of time, as this will put stress on the hydraulic and electricalsystems of the hoist.

4. To lower the hoist, push the pump stick in.NOTE: The Venco hoist powered by PTO drive pumps must be 'powered down'. Failure to 'power down' will cause

the reservoir to overflow.5. To lock the hoist against the truck frame when it is in the down position, push the pump knob in. When the pump

bypasses, place the knob n the center 'hold' position.6. Disengage PTO from transmission per the manufacturer's instructions.

D. Body prop(s): Federal Regualtion 1926.601, Paragraph10, requires the use of a body prop. Accordingly, all Venco hoistunits will have included as a standard item a body prop (safety strut). See Paragraphs D.1. & D.2. below.

1. The body prop is designed for use only when the truck body is empty. The purpose of the body prop is to provide asafety strut for use when maintenance or inspections are performed on an unloaded truck body in the raised position.

2. One [1] body prop shall be furnished for truck bodies up to and including 15 feet. For bodies longer than 15 feet inlength, two [2] body props should be used.

3. Venco hoists are equipped with one of three types of body props: Indexing, Swing-down or Linkage.The chart below shows the hoist model number and the corresponding body prop types available.

NOTE: For an illustration and operating instructions for each body prop type, see page 416645 in this manual.

4. Special Precautions for Swing-down Body Props -· Make sure the truck is parked on a flat level surface.· Use a suitable tool to pull out the Spring-loaded release pin (stowage device) to release the body prop from the

hoist frame. This will release the body prop allowing it to swing downward to a vertical position.· Make sure that the body prop is aligned with the body prop foot rest (the body prop will be in a vertical position),

then allow the truck body to move downward until the body prop is seated in the foot rest.NOTE: DO NOT POWER DOWN AFTER MAKING CONTACT WITH BODY PROP FOOT REST

· To disengage the body prop, raise the truck body until the body prop swings freely away from the foot pad. Usinga suitable tool, place the tool in a leverage position on the body prop and propel sharply to the left and upward (orto the right and upward) so that the locking pin can be compressed and seated in the locking pin hole. Makecertain the body prop is latched securely before the hoist is operated.

BODY PROP OPERATION GUIDE - GENERAL INFORMATION

SECTIONDATE

SUPERSEDES

TITLE

VC416 - VC6628 HOISTS

H25011-05-15A

5-28-14

BODY PROP OP. GUIDE

416644VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

WARNING!

· Do not place arms, hands, or any partof the body between the trucklongitudinals (long beams) or movingparts to pull the body prop release /locking pin.

WARNING!

· Do not use the body prop(s) to supporta loaded truck body.

· Body prop(s) should be free swinging toa vertical position after the locking pin isreleased

WARNING!

· Read operation of safety strut and cautionlabels before operating the hoist.

WARNING!

· Use care when reseating the bodyprop(s) in the locked position.

SECTIONDATE

SUPERSEDES

TITLE

VC416 - VC620 HOISTS

H25012-18-15B

11-05-15A

BODY PROP OPERATIONS

416645VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

FAILURE TO OPERATE SAFELY WILL RESULT IN SERIOUS INJURY OR DEATH!VEHICLE MUST BE ON LEVEL GROUND.DO NOT USE BODY PROP TO SUPPORT A LOADED BODY.DO NOT POWER HOIST DOWN AFTER CONTACT IS MADE WITH BODY PROP.

1. RAISE BODY TO SUFFICIENT HEIGHT TO ALLOW BODY PROPTO BE EXTENDED AND POSITIONED.

2. LIFT BODY PROP UP UNTIL INDEXING PIN ENGAGESINDEXING SLOTS AND DROPS INTO THE LOCKED POSITION.

3. LOWER BODY CAREFULLY UNTIL THE BODY PROPCONTACTS THE UPPER PIVOT TUBE.

1. RAISE BODY TO SUFFICIENT HEIGHT TO DISENGAGE BODYPROP.

2. LIFT BODY PROP OUT OF INDEXING SLOTS AND LOWER TOSTOWED POSITION.

3. LOWER BODY TO CHASIS RAILS.

TO ENGAGE

TO STOW

BODY PROP OPERATING INSTRUCTIONS

D A N G E R!

416626-A

FAILURE TO OPERATE SAFELY WILL RESULT IN SERIOUS INJURY OR DEATH!VEHICLE MUST BE ON LEVEL GROUND.DO NOT USE BODY PROP TO SUPPORT A LOADED BODY.DO NOT POWER HOIST DOWN AFTER CONTACT IS MADE WITH BODY PROP.

1. RAISE BODY TO SUFFICIENT HEIGHT TO ALLOW BODY PROPTO BE EXTENDED AND POSITIONED.

2. TURN BODY PROP HANDLE UNTIL HANDLE MAKESCONTACT WITH MECHANICAL STOP.

3. LOWER BODY CAREFULLY UNTIL THE BODY PROPCONTACTS THE UPPER PIVOT TUBE.

1. RAISE BODY TO SUFFICIENT HEIGHT TO DISENGAGE BODYPROP.

2. TURN BODY PROP HANDLE TO LOWER AND STOW BODYPROP.

3. LOWER BODY TO CHASIS RAILS.

TO ENGAGE

TO STOW

BODY PROP OPERATING INSTRUCTIONS

D A N G E R!

416624-A

R

OPERATION OF SAFETY PROPDANGER: DO NOT USE SAFETY PROP TO

SUPPORT A LOADED BODY !1. Raise body to sufficient height and shut off all power.2. Unlock PROP(S) and permit to swing freely to the vertical

position.3. Using inside-the-cab controls, lower body slowly until PROP

contacts lower support bracket.

DANGER: DO NOT POWER HOIST DOWN AFTERCONTACT IS MADE WITH PROP !

To discontinue use of safety PROP:1. Raise body to sufficient height and shut off all

power.2. Swing PROP to STORED position and engage

lock. 416084-A

! !D A N G E R

VC416 / VC516 / VC520 (STANDARD) INDEXING BODY PROP

VC516 / VC520 / VC620 (OPTIONAL) LINKAGE BODY PROP

VC620 (STANDARD) SWING-DOWN BODY PROP

INDEXING PIN

BODY PROP

BODY PROP OPERATION GUIDE - ILLUSTRATIONS & INSTRUCTIONS

TRUCKFRAME

NOTE: THE LINKAGE BODY PROP OPTION ALLOWS THE OPERATOR TOPOSITION THE BODY PROP FROM OUTSIDE OF THE BODY FOR ADDEDSAFETY. ASK YOUR SALES REPRESENTATIVE FOR MORE INFORMATION.

BODY PROP

BODY PROP HANDLE

NOTE: DUAL BODY PROPS ARE STANDARD ON HOIST MODEL VC6628. REFER TOTHE HOIST BODY PROP CONFIGURATION CHART ON DRAWING 416644 TODETERMINE THE AVAILABILITY OF DUAL BODY PROPS FOR OTHER HOIST MODELS.

SWING-DOWN BODY PROP

SPRING RELEASE HANDLE

LOWER SUPPORT BRACKET

516914

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

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516915

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

SECTIONDATE

SUPERSEDES

TITLE

VC/TRLR 416-6628

-11-05-15E

03-26-14D

DECAL LIST

628820VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

PART NO.: 416626 (VC416,516 & 520 MODELS ONLY)

DECAL: SAFETY PROP OPERATION, 'INDEXING' ONLY

FUNCTION: To inform the operator of proper operation ofsafety prop.

QUANTITY: 1 For each safety prop.

PLACEMENT: On side of body closest to safetyprop(s).

®

PART NO.: 416052

DECAL: DANGER STAY CLEAR

FUNCTION: To provide operator with a summary of keyhoist operating procedures.

QUANTITY: 2

PLACEMENT: One on each side of body.

PART NO.: 416084 (VC620-VC6628 MODELS ONLY)

DECAL: SAFETY PROP OPERATION

FUNCTION: To inform the operator of proper operationof safety prop.

QUANTITY: 1 For each safety prop.

PLACEMENT: On side of body closest to safety prop(s).

PART NO.: 15254

DECAL: CAUTION STAND CLEAR

FUNCTION: To inform the operator to stay clear of body /hoist.

QUANTITY: 2

PLACEMENT: One on each side of truck frame.

PART NO.: 416085

DECAL: WARNING WHEN LOWERING

FUNCTION: To inform the operator to keep P.T.O. andclutch engaged when lowering the hoist.

QUANTITY: 1

PLACEMENT: Affixed to truck dashboard.

R

1. STAY OUT FROM UNDER BODY WHEN HOIST IS OPERATING.2. DURING DUMPING OPERATIONS, NO ONE MUST BE ALLOWED TO STAND

IN OR MOVE THROUGH THE AREA WHERE THE BODY AND HOISTOPERATE OR INTO AN AREA WHERE AN UPSET LOAD MIGHT FALL.

3. OPERATOR MUST REMAIN AT CONTROLS IN CAB DURING DUMPINGOPERATIONS.

4. NEVER LEAVE BODY RAISED OR PARTLY RAISED WHILE VEHICLE ISUNATTENDED OR WHILE PERFORMING MAINTENANCE OR SERVICEUNDER BODY, UNLESS BODY IS BRACED TOPREVENT ACCIDENTAL LOWERING.

5. IF HOIST IS EQUIPPED WITH PTO, ALWAYSDISENGAGE WHEN NOT IN USE OR WHENMOVING VEHICLE.

6. DO NOT ATTEMPT TO RAISE A LOADED BODYWHEN VEHICLE IS ON UNLEVEL GROUND.

DANGER! !

416052-B

R

O P E R A T I O N O F S A F E T Y P R O PDANGER: DO NOT USE SAFETY PROP TO

SUPPORT A LOADED BODY !1. Raise body to sufficient height and shut off all power.2. Unlock PROP(S) and permit to swing freely to the vertical

position.3. Using inside-the-cab controls, lower body slowly until PROP

contacts lower support bracket.

DANGER: DO NOT POWER HOIST DOWN AFTERCONTACT IS MADE WITH PROP !

To discontinue use of safety PROP:1. Raise body to sufficient height and shut off all

power.2. Swing PROP to STORED position and

engage lock. 416084-A

! !D A N G E R

FAILURE TO OPERATE SAFELY WILL RESULT IN SERIOUS INJURY OR DEATH!VEHICLE MUST BE ON LEVEL GROUND.DO NOT USE BODY PROP TO SUPPORT A LOADED BODY.DO NOT POWER HOIST DOWN AFTER CONTACT IS MADE WITH BODY PROP.

1. RAISE BODY TO SUFFICIENT HEIGHT TO ALLOW BODY PROP TOBE EXTENDED AND POSITIONED.

2. LIFT BODY PROP UP UNTIL INDEXING PIN ENGAGES INDEXINGSLOTS AND DROPS INTO THE LOCKED POSITION.

3. LOWER BODY CAREFULLY UNTIL THE BODY PROP CONTACTSTHE UPPER PIVOT TUBE.

1. RAISE BODY TO SUFFICIENT HEIGHT TO DISENGAGE BODYPROP.

2. LIFT BODY PROP OUT OF INDEXING SLOTS AND LOWER TOSTOWED POSITION.

3. LOWER BODY TO CHASIS RAILS.

TO ENGAGE

TO STOW

BODY PROP OPERATING INSTRUCTIONS

D A N G E R!

416626-A

! WARNING !WHEN LOWERING HOIST, KEEPP.T.O. AND CLUTCH ENGAGED.

VENCO 416085

DANGER!

STAND CLEARWHILE OPERATING

15254-C

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SECTIONDATE

SUPERSEDES

TITLE

VC620

H40011-09-15C

05-23-06A

RPLCMNT PARTS LIST

620120VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

ITEM PART NUMBER QTY. DESCRIPTION

1 620203 1 SCISSORS ASSEMBLY620203-SF 1 SCISSORS ASSEMBLY W/ SUB-FRAME

2 620907 1 HYDRAULIC CYLINDER3 !HHCS05013275-8 2 HEX HEAD CAP SCREW; 1/2-13 X 2-3/4" LG. GR. 84 !LNUT-05013 2 LOCK NUT; 1/2-13, NYLON

5 416545 1 5/8 X 3-1/2 CLEVIS PIN WITH RUE RING COTTER6 - - -7 - - -8 - - -9 - - -

10 - - -11 - - -12 - - -13 - - -14 - - -

15 - - -16 - - -17 - - -18 - - -19 - - -

20 - - -21 - - -22 - - -23 - - -24 - - -

25 - - -26 - - -27 - - -28 - - -29 - - -

30 - - -31 - - -32 - - -33 - - -34 - - -

REPLACEMENT PARTS DWG REF 620119

620119 REPLACEMENT PARTS LIST

1

5

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SECTIONDATE

SUPERSEDES

TITLE

VC620 - OPT. LNKG PROP

H40011-10-15E

01-31-13C

RPLCMNT PARTS LIST

620134VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

ITEM PART NUMBER QTY. DESCRIPTION

1 620203 1 SCISSORS ASSEMBLY2 620907 1 HYDRAULIC CYLINDER3 !HHCS05013275-8 2 HEX HEAD CAP SCREW; 1/2-13 X 2-3/4" LG. GR. 84 !LNUT-05013 2 LOCK NUT; 1/2-13, NYLON5 416545 1 5/8 X 3 1/2 CLEVIS PIN WITH RUE RING COTTER

6 620025 1 BODY PROP, WELDED ASSY.7 520638-ALT01 1 HANDLE, WELDED ASSY.8 520638-1 1 LINKAGE ROD ASSY., 31" LONG9 520633-2 1 LINKAGE ROD ASSY., 15" LONG10 520633-3 1 LINKAGE ROD ASSY., 55 1/4" LONG

11 - - -12 - - -13 - - -14 - - -15 - - -

16 - - -17 - - -18 - - -19 - - -20 - - -

21 - - -22 - - -23 - - -24 - - -25 - - -

26 - - -27 - - -28 - - -29 - - -30 - - -

31 - - -32 - - -33 - - -34 - - -35 - - -

REPLACEMENT PARTS DWG REF 620133

620133 REPLACEMENT PARTS LIST

H40

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SECTIONDATE

SUPERSEDES

TITLE

VC620 (NON SUB-FRAME)

H40011-10-15C

05-22-06A

RPLCMENT PARTS LIST

620118VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

ITEM PART NUMBER QTY. DESCRIPTION

1 520920 2 FRAME MOUNTING ANGLE2 520915 1 REAR HINGE ASSEMBLY (STANDARD)3 !HHCS05012150 4 HEX HEAD CAP SCREW; 1/2-13 x 1-1/2" L4 !FWSH-050 8 FLAT WASHER; 1/2"5 !LWSH-050 4 LOCK WASHER; 1/2"

6 !HNUT-05013 4 HEX NUT; 1/2-137 662057 1 REAR HINGE ASSEMBLY (OPTIONAL)8 - - -9 - - -10 - - -

11 - - -12 - - -13 - - -14 - - -15 - - -

16 - - -17 - - -18 - - -19 - - -20 - - -

21 - - -22 - - -23 - - -24 - - -25 - - -

26 - - -27 - - -28 - - -29 - - -30 - - -

31 - - -32 - - -33 - - -34 - - -35 - - -

REPLACEMENT PARTS DWG REF 620117

620117 REPLACEMENT PARTS LIST

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SECTIONDATE

SUPERSEDES

TITLE

HOISTS

-09-17-15

-

USER NOTES (1)

516919VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

USER NOTES

SECTIONDATE

SUPERSEDES

TITLE

HOISTS

-09-17-15

-

USER NOTES (2)

516920VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

®

USER NOTES

Revised: January 2015 12-00073_VNC3-D

VENCO HOISTS LIMITED WARRANTY POLICY Venco products are built to last…we guarantee them. As a purchaser of any new Venco product covered by warranty, you will receive 3 years of the most complete coverage available…and, at no added cost to you.

3-Year Limited Warranty Policy

This limited policy warrants new products of Venco to be free from defects in material and workmanship for a period of

three (3) years from date of original installation. OEM products or accessories purchased by Venco as part of or offered

with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:

Repair or replacement of product

Labor to repair or replace product

Freight to return and/or replace product

We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall

become void if the product is improperly installed, modified, damaged, abused or used for application other than

intended use. Venco hoists are designed for and intended to be used on stationary trucks dumping on firm and level

ground. Spreading applications and/or shock unloading are strictly prohibited and will void this warranty. There is no

warranty of merchantability, fitness for a particular purpose, warranty arising from course of dealing or usage of trade,

or any other implied or expressed warranty, except as made specifically herein. This warranty supersedes all previous

warranties, written or implied.

Warranty Claims

Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venco Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venco requires the model and serial number. Only authorized Venco Distributors can perform warranty. For the name and address of your local Venco Distributor call the Warranty Claim Department - 513-772-8448. WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venco Distributor. No modifications or alterations may be made to any Venco product without the expressed written consent of Venco Venturo Industries LLC. Installation of any Venco product must be done by an authorized Venco Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC.

VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241

P: 800-226-2238 | F: 513-326-5427 www.venturo.com