INNOVATIVE COLOUR APPLICATIONS FOR COINS · additional layers Small pigments produced a weak glow...
Transcript of INNOVATIVE COLOUR APPLICATIONS FOR COINS · additional layers Small pigments produced a weak glow...
INNOVATIVE COLOUR APPLICATIONS FOR COINS
WORLD MONEY FAIR 2016 TECHNICAL FORUM
MICHAEL GROVES, ENG.DIRECTOR, DEVELOPMENT & APPLIED TECHNOLOGYROYAL CANADIAN MINT
• RCM develops new ink technologies by finding innovative ways to use colour on coins, including:
• Painting on engraved surfaces
• Enhanced colours
• Complex designs
• Novel approaches
• Success factors:
�Product themes married to specific attributes of new paint technologies
�Processes that rapidly commercialize new colour applications
�Enhanced customer experiences, product sellouts and ROI
February 4, 2016 Royal Canadian Mint, Research and Development 2
INTRODUCTION
• High-speed pad printing system for coloured circulation coins commissioned in Fall 2014
• Innovative technology allows for colouring of more complex designs
February 4, 2016 Royal Canadian Mint, Research and Development 3
COLOURED CIRCULATION COINAGE
• Ink development and formulations� Developed specialized inks
• Coin design� Developed engraving design criteria
• Coin surface cleanliness and pre-treatment� Established optimal burnishing conditions
• Textured surface� Ensured optimal paint adhesion with RCM
patented process
• Production room environment� Ensured room cleanliness, humidity and
temperature stability
• Cure time and temperature� Validated optimal conditions
February 4, 2016 Royal Canadian Mint, Research and Development 4
COLOURED CIRCULATION COINAGE
Keys to Success
February 4, 2016 Royal Canadian Mint, Research and Development 5
Numismatic Pad Printing Technology
• Innovative colour technologies
• High-quality, high-resolution images
• Vivid spectrum of colours
COLOURED NUMISMATIC PRODUCTS
February 4, 2016 Royal Canadian Mint, Research and Development 6
Technological Innovation
• Successful development of “Glow in the Dark” paint technology
• What is Glow in the Dark?
• Standard CMYK printing process to provide a hidden image seen only in the dark
• “Glow” effect utilizes transparent glow inks that are activated in dark environments
GLOW IN THE DARK
February 4, 2016 Royal Canadian Mint, Research and Development 7
GLOW IN THE DARKTECHNICAL CHALLENGES
Missing Ink
Scratches
Weak Glow
Effect
• Milled large
particles to
reduce to a
feasible printing
size
Limitation of
particle sizes
•Increased volume
of pigmentation
and applied
additional layers
Small pigments
produced a weak
glow effect •Implemented a
new scratch
resistant plate
material
Excessive
scratches
February 4, 2016 Royal Canadian Mint, Research and Development 8
Glow in the Dark has evolved…..
Backlit Effect
• Creates a stunning night scene when coin is activated
• Coin maintains all image details of CMYK print and illuminates in the dark
• Glow effects applied under artwork allow it to interact with CMYK layers to produce dynamic results
BACKLIT EFFECT
BACKLIT EFFECT TECHNICAL CHALLENGES
• Developed advanced
pigmentation to
expand range of
colours
Limited range of
colours
• Developed graphical
techniques to create
high resolution
images
Complex detail
unattainable with
glow paint • Controlled
transparency of
specific images on
CMYK layer
Difficult to control
colour intensity
February 4, 2016 Royal Canadian Mint, Research and Development 10
Glow in the Dark has evolved…..
Black Light Effect
• Existing glow in the dark technology has limited intensity
• Black light creates a more intense glow
• Inks are specially formulated to activate once exposed to UV light
• Optimal effects achieved in a darkened environment
BLACK LIGHT EFFECT
February 4, 2016 Royal Canadian Mint, Research and Development 11
BLACK LIGHT EFFECTTECHNICAL CHALLENGES
• Replaced
phosphorescent
pigments with
customized
fluorescent particles
Excessive paint
required to achieve
desired glow
• Adjusted printing
parameters to
compensate for
premature
evaporation
Lower viscosity
inks and chemical
evaporation•Used targeted
deposits of CMYK
colours in areas
surrounding the
effect
Poor integration
into CMYK images
February 4, 2016 Royal Canadian Mint, Research and Development 12
A colourful new world of possibilities
• Colour increases the retention of circulation coins
• Pad printing technology enables production of high-quality colored pieces with exceptional visual appeal
• Innovative paint technologies enhance the customer experience and increase product sales
• The RCM will continue to deliver excellence by rapidly commercializing new and innovative coloured coin technologies
CONCLUSION