INNOVATIVE COLOUR APPLICATIONS FOR COINS · additional layers Small pigments produced a weak glow...

13
INNOVATIVE COLOUR APPLICATIONS FOR COINS WORLD MONEY FAIR 2016 TECHNICAL FORUM MICHAEL GROVES, ENG. DIRECTOR, DEVELOPMENT & APPLIED TECHNOLOGY ROYAL CANADIAN MINT

Transcript of INNOVATIVE COLOUR APPLICATIONS FOR COINS · additional layers Small pigments produced a weak glow...

INNOVATIVE COLOUR APPLICATIONS FOR COINS

WORLD MONEY FAIR 2016 TECHNICAL FORUM

MICHAEL GROVES, ENG.DIRECTOR, DEVELOPMENT & APPLIED TECHNOLOGYROYAL CANADIAN MINT

• RCM develops new ink technologies by finding innovative ways to use colour on coins, including:

• Painting on engraved surfaces

• Enhanced colours

• Complex designs

• Novel approaches

• Success factors:

�Product themes married to specific attributes of new paint technologies

�Processes that rapidly commercialize new colour applications

�Enhanced customer experiences, product sellouts and ROI

February 4, 2016 Royal Canadian Mint, Research and Development 2

INTRODUCTION

• High-speed pad printing system for coloured circulation coins commissioned in Fall 2014

• Innovative technology allows for colouring of more complex designs

February 4, 2016 Royal Canadian Mint, Research and Development 3

COLOURED CIRCULATION COINAGE

• Ink development and formulations� Developed specialized inks

• Coin design� Developed engraving design criteria

• Coin surface cleanliness and pre-treatment� Established optimal burnishing conditions

• Textured surface� Ensured optimal paint adhesion with RCM

patented process

• Production room environment� Ensured room cleanliness, humidity and

temperature stability

• Cure time and temperature� Validated optimal conditions

February 4, 2016 Royal Canadian Mint, Research and Development 4

COLOURED CIRCULATION COINAGE

Keys to Success

February 4, 2016 Royal Canadian Mint, Research and Development 5

Numismatic Pad Printing Technology

• Innovative colour technologies

• High-quality, high-resolution images

• Vivid spectrum of colours

COLOURED NUMISMATIC PRODUCTS

February 4, 2016 Royal Canadian Mint, Research and Development 6

Technological Innovation

• Successful development of “Glow in the Dark” paint technology

• What is Glow in the Dark?

• Standard CMYK printing process to provide a hidden image seen only in the dark

• “Glow” effect utilizes transparent glow inks that are activated in dark environments

GLOW IN THE DARK

February 4, 2016 Royal Canadian Mint, Research and Development 7

GLOW IN THE DARKTECHNICAL CHALLENGES

Missing Ink

Scratches

Weak Glow

Effect

• Milled large

particles to

reduce to a

feasible printing

size

Limitation of

particle sizes

•Increased volume

of pigmentation

and applied

additional layers

Small pigments

produced a weak

glow effect •Implemented a

new scratch

resistant plate

material

Excessive

scratches

February 4, 2016 Royal Canadian Mint, Research and Development 8

Glow in the Dark has evolved…..

Backlit Effect

• Creates a stunning night scene when coin is activated

• Coin maintains all image details of CMYK print and illuminates in the dark

• Glow effects applied under artwork allow it to interact with CMYK layers to produce dynamic results

BACKLIT EFFECT

BACKLIT EFFECT TECHNICAL CHALLENGES

• Developed advanced

pigmentation to

expand range of

colours

Limited range of

colours

• Developed graphical

techniques to create

high resolution

images

Complex detail

unattainable with

glow paint • Controlled

transparency of

specific images on

CMYK layer

Difficult to control

colour intensity

February 4, 2016 Royal Canadian Mint, Research and Development 10

Glow in the Dark has evolved…..

Black Light Effect

• Existing glow in the dark technology has limited intensity

• Black light creates a more intense glow

• Inks are specially formulated to activate once exposed to UV light

• Optimal effects achieved in a darkened environment

BLACK LIGHT EFFECT

February 4, 2016 Royal Canadian Mint, Research and Development 11

BLACK LIGHT EFFECTTECHNICAL CHALLENGES

• Replaced

phosphorescent

pigments with

customized

fluorescent particles

Excessive paint

required to achieve

desired glow

• Adjusted printing

parameters to

compensate for

premature

evaporation

Lower viscosity

inks and chemical

evaporation•Used targeted

deposits of CMYK

colours in areas

surrounding the

effect

Poor integration

into CMYK images

February 4, 2016 Royal Canadian Mint, Research and Development 12

A colourful new world of possibilities

• Colour increases the retention of circulation coins

• Pad printing technology enables production of high-quality colored pieces with exceptional visual appeal

• Innovative paint technologies enhance the customer experience and increase product sales

• The RCM will continue to deliver excellence by rapidly commercializing new and innovative coloured coin technologies

CONCLUSION

February 4, 2016 Royal Canadian Mint, Research and Development 13

THANK YOU