Industrial biomass combustion for high temperature process … · 2019-09-09 · 09.04.2019 Classen...

April, 2019 1

Industrial biomass combustion for high temperature process heating and

decentralized power generation

“Designed and Made in Germany”: Welcome to CAW!

CAW - Classen Apparatebau Wiesloch GmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany

Matthias Gunter – Senior Sales Manager

AHK-Conference in Ayana Midplaza Hotel Jakarta, April 9

2019

April 2019 Classen Apparatebau Wiesloch GmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany 2

Energy solutions engineered and made in Germany - where to find us

Classen Apparatebau Wiesloch GmbH

Ludwig-Wagner-Straße 9/169168 Wiesloch

Tel.: 0 62 22 - 57 26 21

Fax: 0 62 22 - 57 25 10eMail: [email protected]

www.caw-wiesloch.de

mailto:[email protected]

http://www.caw-wiesloch.de/

09.04.2019 Classen Apparatebau Wiesloch GmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany 3

Classen Apparatebau Wiesloch GmbH – background and experience

CAW is a world-wide operating and leading manufacturer and supplier of

industrial high temperature process heating and combustion systems

Services range from pre-contractual engineering and feasibility studies through

single plant components up to turn-key energy centers

Advanced after sales support and end-user’s staff training ensures a safe and reliable

operation-lifecycle of your heating systems

CAW has decades of knowledge and experience in the field of combustion

engineering

and heat transfer technology

April 2019 Classen ApparatebauWieslochGmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany 4

High temperature process heating systems

Incineration / thermal

utilization of production

waste

Decentralized power

generation with ORC-

technology

Thermal oxidizers /

exhaust cleaning

Key activities of Classen Apparatebau Wiesloch GmbH

Further detailed information on our company and supply / experience range can be found at www.caw-wiesloch.de

Waste heat

recovery systems

Steam generation

Hot gas

generation

Warm and hot

water generation

Heat transfer with

molten salts

Heat transfer with

organic heat

carriers in vapor

phase

http://www.caw-wiesloch.de/

April 2019Classen ApparatebauWieslochGmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany

Matthias Gunter– Senior Sales Manager 5

Steam boiler plants Thermal oil / fluid heating systems

Steam pressure at 250 °C

39,7 bar

Vapor pressure at 250 °C

0,016 bar

Higher risk due to a higher system pressure Lower risk due to near to zero system pressure

Water Treatment plant needed to minimize

corrosion in vessels & pipework

Thermal fluid (organic heat transfer oil) eliminates

corrosion problems

Downtime / auxiliary heating system neededNo downtime heating needed due to a lower

freezing point of the fluid

The open heating circuit causes a loss of 10 …

20 %Closed system, no losses

System temperature control goodSystem temperature control better due to higher

system temperature differential

Service life expectancy is about 15 – 20 years Service life expectancy is over 25 years

High maintenance requirements Low maintenance requirements

High operating expenses Low operating expenses

Comparison of thermal oil heating and steam heating in

process heating applications

April 2019Classen Apparatebau Wiesloch GmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany

Matthias Gunter– Senior Sales Manager

Thermal oil heating systems

Thermal oil heating is an indirect heating in which a liquid phase heat transfer

medium (mineral-based or synthetic “thermal oil”) is heated by a fluid heater andcirculated within a closed loop system over the heat consumer(s).

Burner

Fluid heater

Expansion tank

Circulation pump

Heat consumer(s)

April-2019 7Classen Apparatebau Wiesloch GmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany


KONTAKTOMAT® thermal oil heaters

Fuels:

Fossil fuels (natural gas, light fuel oil and heavy fuel oil)

Special fuels such as landfill gas, waste solvents etc.

Biomass such as wood, bark, rice husk, palm kernel , etc.

Liquid, gaseous and solid waste

Electrical heated

Capacity ranges:

Fossil fired thermal oil heaters: 100 kW up to 25,000 kW In a single unit !

Solid fuel and biomass-fired thermal oil heaters: 4,000 up to 60,000 kW

In a single combustion chamber !

Electrical heated thermal oil heaters: 50 kW up to 5,000 kW

September-2017 8Classen Apparatebau Wiesloch GmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany


Fossil fuel-fired thermal oil heaters

Fired three pass helical coil

heater (vertical / horizontal)

Mit Holzabfällen befeuerte Doppel-

Erhitzeranlage für ein Sägewerk in

Kanada – Planung und Montage

Bild Nr. / Photo No.

Wood Waste Fired Duplex Thermal Oil

Heater Plant for a Saw Mill in Canada –

Planning and Erection

Biomass-fired thermal oil heaters

Moderne Wiesloch-Feuerungsanlage:

Großzügig dimensionierte Brenn-

kammer mit mehrstufigem Vorschub-

rost für eine mit Holzabfällen und

Schleifstaub befeuerte Thermalöl-Er-

hitzeranlage


Modern Wiesloch-combustion system:

Large-sized Combustion Chamber

with multi-stage Reciprocating Grate

for a State-of-the-art Wood Waste and

Sander Dust-fired Thermal Oil Heating

Plant


Großzügig dimensionierte Brenn-

kammer mit mehrstufigem Vorschub-

rost für eine mit Holzabfällen und

Erdgas befeuerte Thermalöl-Er-

hitzeranlage



Large-sized Combustion Chamber

with multi-stage Reciprocating Grate

for a State-of-the-art Wood Waste and

Natural Gas-fired Thermal Oil Heating

Plant

Wiesloch-Vorschubrostfeuerung:

Roststabanordnung und Rostantrieb


Wiesloch-Reciprocating Grate Firing

System: Grate Layout and Actuation


Rostbelegung mit „überlappenden“

Roststäben



Grate Layout with overlapping Grate

Bars

Vorschubrostfeuerung für Holz-

Abfälle in einer Palettenfabrik

in Kanada, Detail Rostbelegung


Reciprocating Grate Firing System

for a Pallet Factory in Canada,

Detailed View on the Grate Bars


Abfälle in einer Palettenfabrik

in Kanada



for a Pallet Factory in Canada


Abfälle in einen Spanplattenwerk

in Thailand, komplett vormontiert und

im Werk auf Funktion geprüft / getestet



for a Particleboard Mill in Thailand,

Completely Pre-Assembled and

Shop-tested

Aufstellungs- und Detailplanung ein-

schließlich Stahlbauplanung mit

prüffähiger statischer Berechnung


Arrangement Drawings and Detail

Engineering – Structural Steel in-

cluding Stress Analysis

beide Fotos: Montage einer

Vorschubrostfeuerungsanlage in

einem Sperrholzwerk in Lettland,

Einbau der Feuerfestzustellung


both photos: Erection of a

Reciprocating Grate Firing System in

a Plywood Mill in Latvia,

Installation of the Refractory Lining

Inbetriebnahme einer mit Holzabfällen

befeuerten Thermalölerhitzeranlage in

einem Spanplattenwerk in Thailand


Commissioning of a Wood Waste-fired

Thermal Oil Heater Plant in a

Particleboard Mill in Thailand

„Fallschacht“ mit Doppelklappen-

Schleuse für rein gravimetrische Be-

schickung


Gravity Dump Chute with Duplex

Flop Gate for gravity Batch Feeding

Schneckenbett mit Mehrfach-

Schneckenzuführung – alle Förder-

schnecken sind Drehzahl geregelt


Multiple Screw-type Feeder – all

Stoker Screws are equipped with

variable Speed Drives

Hydraulisch angetriebener, horizon-

taler Brennstoffzuführschieber


Hydraulically activated, horizontal

Ram-type Fuel Feeder / Fuel Pusher

Erhitzerausführung: Dreizugerhitzer

mit einem gewickeltem Heizflächen-

system im Vergleich mit einem Ein-

zugerhitzer in Rohrregister- / Mäan-

derbauweise


Thermal Oil Heater Design:

Comparison of a Three Pass Dual

Helical Coil-type Heater vs. a Single

Pass Tube Bank-type Heater

Querschnitt durch einen

KONTAKTOMAT Thermalölerhitzer in

Mäander- / Glattrohrregisterbausweise


Sectional View of a KONTAKTOMAT

single -pass Tube Bank-type Thermal

Oil Heater

Funktionsprinzip einer

Kugelregenanlage zur

Abreinigung der Heizflächen

im laufenden Betrieb

Working principle of a steel shot

cleaning system for cleaning of

heating surfaces during

operation

Fertigung des Wiesloch-Heizflächen-

systems, Rauchgas-Thermalöl Wärme-

übertrager in Glattrohrregister-

Bauweise


Fabrication of the Wiesloch-Heater

System, Flue Gas to Thermal Oil

Heat Exchanger in Bare Tube Register

/ Tube Bank Design

Fertigung des Wiesloch-Heizflächen-

systems, Rauchgas-Thermalöl Wärme-

übertrager in Glattrohrregister-

Bauweise



System, Flue Gas to Thermal Oil

Heat Exchanger in Bare Tube Register

Design

Fertigung des Wiesloch-Heiz-

flächensystems, Wickeln einer mehr-

gängigen „Rohrschlange“



Coil System, Bending of a Multi-pass

Helical Coil

KONTAKTOMAT Dreizug-Thermalöl-

erhitzer als Abhitzekessel auf einer

Wiesloch-Vorschubrostfeuerung für

ein Sperrholzwerk in Lettland,

Leistung 10.000 kW


KONTAKTOMAT 3-Pass Thermal Oil

Heater for Arrangement on Top of a

Wiesloch-Reciprocating Grate Firing

System for a Plywood Mill in Latvia,

Heating Capacity 10,000 kW

Montage einer mit Holzabfällen

befeuerten Thermalölerhitzer-

anlage in einem Spanplattenwerk

in Thailand


Erection of a Wood Waste-fired

Thermal Oil Heater Plant in a

Particleboard Mill in Thailand

Montage einer

Vorschubrostfeuerungsanlage in

einem Sperrholzwerk in Lettland


Erection of a


a Plywood Mill in Latvia

alle Fotos: Montage einer Vorschub-

rostfeuerungsanlage in einer Reis-

produktion in Italien


All photos: Erection of a Reciprocating

Grate Firing System in a Rice Mill in

Italy

Все фотографии: монтаж

Установки с подающим

Колосниковым сжиганием на

Рисовом производстве в Италии

alle Fotos: Montage einer mit Holzab-

fällen befeuerten Erhitzeranlage in

einem Sperrholzwerk in Russland


All photos: Erection of a Wood Waste-

Fired Thermal Oil Heater Plant in

a Plywood Mill in Russia

Все фотографии: монтаж установки

термомасляного нагревателя,

работающей на древесных отходах

на фанерном заводе в России

Montage einer

Doppel-Vorschubrostfeuerungsanlage

in einem Sägewerk in Kanada


Erection of a Duplex


a Saw Mill in Canada

alle Fotos: Montage einer

Doppel-Vorschubrostfeuerungsanlage

in einem Sägewerk in Kanada


All Photos: Erection of a Duplex


a Saw Mill in Canada

alle Fotos: Montage einer mit Holzab-

fällen befeuerten Erhitzeranlage in

einem Sperrholzwerk in Russland


All Photos: Erection of a Wood Waste-

Fired Thermal Oil Heater Plant in

a Plywood Mill in Russia

auf die Bedürfnisse des Kunden

zugeschnittene Bedienerschnittstelle

mit Prozeßvisualisierung


Customized Operator Interface with

Process Visualisation

По потребностям клиента

визуализация процесса на пульте

управления

September-2019 40Classen Apparatebau Wiesloch GmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany

Matthias Gunter – Senior Sales Manager

System design – Focus on industrial applications

Basic requirements:

Heavy industrial and robust execution of the system

Reliable design with well proven plant components

Sufficient flexibility / turn-down depending on the heat consumers

Operator-friendly and cost efficient equipment with minimum downtime

Low maintenance requirements – maximum operational availability

Good access to all plant components

PLC-system for all control and monitoring functions

Compliance with all operational health and safety standards

Compliance with the applicable environmental protection standards


Customized high temperature process heating systems

High efficient thermal oil heater with a special low NOx natural gas burner, USA

High efficient thermal oil heater with a low NOx natural gas burner, Germany

Duplex thermal fluid heater installationin a gas turbine power station, Kazakhstan

Duplex thermal oil heater plant, equipped with dual-fuel low-NOX-burner plants, Germany

Thermal fluid heater installation with air preheater, USA


High temperature process heating systems in polymeric

industries

3 sets of heavy fuel oil-fired thermal fluid heaters with combustion air preheaters in special design,

Capacity 3 x 10,000 kW

The co-incerneration of the production off-gas increases the efficiency of

the system and reduces the invest by saving a separate oxidizer unit

6 sets of heavy fuel oil-fired thermal fluid heaters with combustion air preheaters in special design, Capacity 6 x 15,000 kW 2 sets of natural gas-fired

thermal fluid heaters (400°C) with combustion air

preheaters, Capacity 2x 15,000 kW


Some of our references for wood waste-fired applications

Wood waste-fired thermal oil heater, plywoodmill,

Wood waste-fired thermal oil heaters for ORC power generation

Wood waste-fired thermal oil heaters for ORC power generation,

April 2019 Classen ApparatebauWieslochGmbH, Ludwig-Wagner-Str. 9/1, 69168 Wiesloch / Germany 44

USA – 31.5 MWth, / 8 MWel

Wood waste-fired thermal oil heater for ORC power

generation

Wood waste-fired thermal oil heaters for ORC power generation


Canada – 2 x 28 MWth, / 2 x 6.5 MWel


Thank you very much for your attention.

How can we help you with your projects ?

Industrial biomass combustion for high temperature process … · 2019-09-09 · 09.04.2019 Classen...

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