HYBRID Curtain Wall Product Manual HYBRID · 2019-01-18 · HYBRID Curtain Wall framing is a...

HYBRID Curtain Wall

Product Manual

Curtain Wall

2008

HYBRID

Introduction The Company Senior Aluminium Systems are a group of companies based in the United Kingdom supported through regional Service Centres. Its' operations include the main business of stockholding in both systemized and standard aluminium extrusions. Anodised (natural and bronze), and powder coated sections are all available, along with all of the necessary accessories for manufacture. The incorporation of new or modified sections, system compatible, is carried out when required. Timber profile are all supplied pre-finish. The emphasis is on service to our clients, with response speed being very much of the essence. Deliveries are made on dedicated vehicles in our own livery, into all areas of the country on a regular basis - collections can be easily arranged for direct release (ex. works) to our clients' instructions. Short notice collections can also be arranged in the event of the occasional, and inevitable 'emergency'.

The Product Range The HYBRID product range includes Casements, Tilt and turn open in, Overswing and a Curtain Wall system. Other product ranges available from Senior Aluminium Systems include: -

Entrances and Doors, Windows, Mid-Rise Curtain Walls, Commercial Windows, Patent Glazing, Sub Frame, Standard Angles and Rectangular Tubes, Residential Windows, Residential Doors, Patio Doors and Secondary Glazing.

Quality Assurance We are committed to the aims of ISO 9001 Quality Assurance.

In the event of questions or queries concerning the contents of this manual or any other product on offer from Senior Aluminium Systems, please do not hesitate to contact your Regional Service Centre:

Senior Aluminium Systems Denaby (Head Office) 01709 772600

Senior Aluminium Systems Scotland 01506 407640

Senior Aluminium Systems South 01633 277880

Senior Aluminium Systems Plc operate a policy of continuing development and reserve the right to amend and improve their products without notification. Every effort will however be made to ensure that up-dates are circulated to our clients for information as deemed necessary.

All items contained in this manual are subject to our normal terms and conditions, a copy of which is available on request. Whilst we make every effort to ensure the accuracy of the drawings and measurements contained in this manual, we neither warrant nor guarantee the accuracy and you should undertake your own measurements and not place any reliance on or act in consequence of the contents herein.

Hybrid Curtain Wall HCW.1.ii 10.08

Scope This specification covers the materials, sections and accessories generally available from stock through the Senior Aluminium Systems group of companies. It illustrates typical recommendations for the fabrication of our HYBRID series Curtain Walling. Refer to SD Manual or SPW500 Manual for data on insert door assembly. There are also a range of HYBRID window and door inserts available and are illustrated in separate manuals. All windows & door inserts should be suitably fixed to the curtain wall to carry any loads during operation. The sections and fittings described in this manual are not definitive or exclusive in application but show typical assemblies using standard materials and accessories. These details are suitable for installations in both new buildings and re-furbishments, which should comply with the latest building regulations.

Construction HYBRID Curtain Wall framing is a traditional stick system and is constructed using mechanical methods at butt joints. A proprietary sealant to protect against water entry should always be used on all metal-to-metal and gasket to gasket joints during assembly. Treat all cut faces as detailed in the manual. Seal all permanently exposed cut timber faces with SC3333 and either XA0481 or 188R (Available from Arch coatings: 01977 673363). Vertical sections are designed to run through which enables individual panels to be made separately and ease the problems associated with handling or transporting large, or multi panel, frames when fully assembled. The HYBRID system is compartmental drained. Due to tolerances in mullion widths, please refer to page HCW.D.102 of this manual.

Accessories

All accessories shown in this manual are deemed to be both typical, and suitable for, the installations intended. They are generally standard items, which carry with them the manufacturer’s guarantees and are components that are held in stock.

Testing HYBRID Curtain Walling has been independently tested to CWCT specification sequence B and has achieved the following results: -

Air Permeability 600Pa Water Tightness 600Pa Wind Resistance 2400Pa

When tested in accordance with EN 13830: 2003 the following results were achieved:-

Air Permeability 600Pa Water Tightness 600Pa Wind Resistance 2400Pa

Separate figures are available for Thermal U-values depending on type of frame and glazing material.

Materials Extruded aluminium is Aluminium Alloy 6063.T6 to BS EN 755 part 9: 2008. Anodizing: i) Natural (Silver) anodised to BS3987 1991. and ii) Anolok Bronze Colour 547 anodised to BS3987 1991. Anodising is to a minimum of 25 microns (AA25). Powder Coating is to BS EN 12206-1:2004.. Gasketry is manufactured in accordance with BS3734. Timber is certified by MPA Stuttgart with quality class BS 11, laminated according to DIN 1052 melamine glue, weather-proof and heat proof, humidity 12% +/- 2%, only lamellaes in principle free of knots are laminated.

Glazing Note: All Glazing should be carried out to the recommendations of BS6262. Single glazing adaptor sections are designed to take glass thickness of 10mm and 6mm. Each pane of glass is individually inserted into a fully rebated and prepared opening. Gasket seal to the inside create a bond between the glass and the main structure. Glass is retained in position by pressure plates screwed into extruded screw ports in the face of the main sections. Cover caps conceal the fixings screws for an aesthetic exterior appearance. For Double-glazing there is a standard unit thickness of 28mm. Double-glazing is carried out in the same manner as single glazing. Doors and windows can be incorporated directly into the aluminium framing using standard assembly and glazing methods.

Window and Door Inserts Senior Aluminium Systems offer an extensive range of window and door systems. Please refer to the relevant technical manuals. All windows & door inserts should be suitably fixed to the curtain wall to carry any loads during operation.

Site Installation Site fixing of finished frames should take into account all applicable standards with regard to both the method employed and safe working practices. Frame fixings should be suitable for the purpose given site conditions, live loads and materials into which the installation is to be made. If in doubt, please check with your fixings supplier regarding type and method to be used.

Machinery Requirements

Senior Aluminium Systems HYBRID Curtain Wall systems are designed to facilitate assembly with a minimum of equipment. It is however advisable that a positive approach be made to available machinery, and it’s use, to ensure good quality of finished work with any aluminium and timber product..

HCW.1.iii 05.11

Hybrid Curtain Wall

HCW.1.iv Hybrid Curtain Wall 02.16

Index

Description Detail Page. Last Issue Date Front Cover HCW.1.i 10.08 Introduction HCW.1.ii 10.08 Specification HCW.1.iii 05.11 Index HCW.1.iv 02.16 Index HCW.1.v 02.16 Section Identification HCW.1.vi 07.10 Section Identification HCW.1.vii 10.08 Manual Up-Dates HCW.1.MUi 02.16 HCW.1.MUii 04.11 A - General Arrangements General Arrangements Mullions HCW.A.101 10.08 General Arrangements Jambs HCW.A.102 10.08 General Arrangements Single Glaze Adaptors HCW.A.103 10.08 General Arrangements Closers and Adaptors HCW.A.104 11.09 General Arrangements Transoms and Window/Door Inserts HCW.A.105 10.08 General Arrangements Double Glazed 90° Corner HCW.A.106 10.08 General Arrangements SD Door Insert Into Curtain Wall - Head & Cill HCW.A.107 07.10 General Arrangements SD Door Insert Into Curtain Wall - Jambs HCW.A.108 07.10 B - Section Identification Section Identification Section Identification HCW.B.101 10.08 Section Identification Section Identification HCW.B.102 10.08 Section Identification Section Identification HCW.B.103 10.08 Section Identification Section Identification HCW.B.104 11.09 Section Identification Section Identification HCW.B.105 10.08 Section Identification Section Identification HCW.B.106 10.08 Section Identification Section Identification HCW.B.107 10.08 Section Identification Section Identification HCW.B.108 10.08 Section Identification Section Identification HCW.B.109 10.08 Section Identification Blank HCW.B.110 10.08

Hybrid Curtain Wall HCW.1.v 02.16

Index Description Product Page Last Issue Date C - Accessory Components Accessories Accessories HCW.C.101 10.08 Accessories Bracketry HCW.C.102 04.11

D – Section Properties & Preparation Details Section Properties General Infill Deductions HCW.D.101 10.08 Section Properties Horizontal Rail Deductions HCW.D.102 05.11 E - Assembly Fabrication Drilling & Machining Details For Transom/Mull HCW.E.101 06.09 Fabrication Transom To Mullion Preparation HCW.E.102 08.11 Fabrication Transom To Mullion Preparation HCW.E.103 10.08 Fabrication Pointing Detail At Typical Corner HCW.E.104 10.08 Drainage Drainage Detail HCW.E.105 10.08 Assembly Pressure Plate Drilling HCW.E.106 10.08 Fabrication Sealing Detail At Cruciform Joint HCW.E.107 10.08 Assembly Joints & Bracketry HCW.E.108 10.08 Assembly Pointing Detail At Expansion Joint In Nosing HCW.E.109 10.08 Assembly Mullion Splice Joint HCW.E.110 10.08 Assembly Mullion Movement Joint - Floor Mounted HCW.E.111 08.10 Assembly Mullion Movement Joint - Suspended HCW.E.112 08.10 Assembly Mullion Splice Joint Drilling Details HCW.E.113 08.10 Assembly Cill Fixing Detail HCW.E.114 08.10 Assembly Floor Bracket Details HCW.E.115 08.10 Assembly Typical Mullion Detail At Cill Pocket Closer HCW.E.116 02.16 Assembly Head And Cill Details HCW.E.117 08.10 Assembly Jamb Detail HCW.E.118 08.10 Assembly Jamb And Cill Details HCW.E.119 02.16 Assembly Aero Foil Cap Joining HCW.E.120 08.10

F - Glazing Glazing Glass Packing HCW.F.101 10.08

HCW.1.vi 07.10

D HT50080

80mm Timber Transom/Mullion

HT50120 120mm Timber Transom/Mullion




SCW015 Fixing Bracket

r ~~~~~; • t: r SPW387

115mm Cill Insert

r • SPW386 165mm Cill Insert

~ SMR841

Curtain Wall Insert Adaptor

t:

Hybrid Curtain Wall Section Identification

c~S,~~2J

c~S,~2!

[ ~9m~~z~~al Drip Capping

L ~~ ~o~~~ Adaptor

--JSCW094

A

Glass Support

SMRTB15 Thermal Break

SCWPPP Plastic Pressure Plate


n HA151

Curtain Wall Bracket For HT50080 HA152



Curtain Wall Bracket For HT50220

HCW.1.vii 10.08

HA150 Curtain Wall Bracket


For HT50300

HCW.1.MUi HYBRID Curtain Wall 02.16

Manual Update

Page No Update Description Date

HCW.E.102 Note added regarding sealing transom and mullion ends 03.11

HCW.C.102 HA155 & HA154 Descriptions Corrected 04.11

HCW.1.iii Construction Note Now Includes Note On Mullion Tolerances 05.11

HCW.D.102 Note On Mullion Tolerances Added 05.11

HCW.E.102 Sealing Note Modified 08.11

Date By App'd

HCW.E.116 SMR841 Sub Gill Adaptor Detail Added 02.16 GF MW

HCW.E.119 SMR841 Sub Gill Adaptor and Gill Note Added 02.16 GF MW

HYBRID Curtain Wall HCW.1.MUii 01.11

Manual Update


HCW.A.101 10.08

Hvbrid Curtain Wall G'eneral Arrangement - Mullions

50

. I

----~

HT50300

HT50220

II 0 0 (")

II 0 N N

0 co

HT50080 .....

0 N .....

® 0 co

A101 14 6

SMR-G4

SMRTB15

SFS1093480

Half Full Size

Hybrid Curtain Wall General Arrangement - Jamb

Half Full Size

®

50

HT50300

HT50220

II II

HT50080

A101 14 6

SMRTB15

SFS1093480

HCW.A.102 10.08

0 0 C"")

0 N N

0 - CD .....

0 N .....

0 00

HCW.A.103 10.08

Hybrid Curtain Wall General Arrangements - Single Glaze Adaptors

SMRTB15

SFS1093480 SCW002

Hybrid Curtain Wall General Arrangement - Closers and Adaptors

CX) N

SMRTB15

SMRTB15

SFS1093480

SFS1093480

DPM OR FLASHING BY OTHERS

SMP002

SCW002

SCW002

HCW.A.104 11.09

SCREW FIXING OR SUITABLE ADHESIVE

FIXINGS TO SUIT MEMBRANE/FLASHING MATERIAL. ANY ADHESIVE MUST BE SUITABLE FOR SMP002 (RIGID PVC) AND MEMBRANE/FLASHING MATERIAL.

Hcw.A.1os Hybrid Curtain Wall 10.oa General Arrangement - Transoms and Window/Door Inserts

© SCW055

SFS1093480

© SFS1093480

SCWPPP

I • 28

SCW094CUT

SCW094CUT

• I

(0

WINDOW/DOOR INSERTS (REFER TO RELEVANT MANUALS FOR FURTHER DETAILS)

Hybrid Curtain Wall General Arrangement - Double Glazed 90° Corner

HCW.A.106 10.08

50 B

<(

16swg Aluminium Folded Section & Ply Backing or Similar (By Others)

A B

300 220 220 160 160 120 120 80 80 80

Half Full Size

Hcw.A.101 Hybrid Curtain Wall o?.10 General Arrangement - SD Door Insert Into Curtain Wall - Head & Gill

SMRTB15

SFG114 To Be Flush With Front Face Of HA185

S0573

REFER TO SFG & SD MANUAL FOR DOOR LEAF AND THRESHOLD OPTIONS

S0581

0) ..... ..... I{)

0 .....

HA101

SFG112

99.5

44

S0574

SFG114

Hybrid Curtain Wall Hcw.A.1oa General Arrangement - SO Door Insert Into Curtain Wall - Jambs o?.10

NOWP 6.7600p 29.5 14

8D562

SMRTB15

SCW002

14 101 91 5

8D588

HA101

SMRTB15

HCW.B.101 10.08

50


TIMBER T50080 lxx t 213.333cm4

lyy---+ 83.3333cm4

0 00


50

0 N .....


TIMBER T50120 lxx t 720.000cm4 lyy---+- 125.000cm 4


HCW.B.102 50 10.08

50

0 N N


TIMBER HT50160 lxx • 1706.6667cm4 lyy---. 166.6670cm4



HCW.B.103 10.08


50



0 0 (")


HCW.B.104

SMR933 28mm To 6mm Adaptor

EXTERNAL PERIMETER 151mm

HA185 Pocket Closer


L SMR976

28mm To 10mm Adaptor


50

~ HA101

Curtain Wall Nosing EXTERNAL PERIMETER 231 mm

SMP002 Plastic Pocket Closer

11.09

HCW.B.105 10.08

0 I{)

I.

I.

I

I.

I

SCW055 Horizontal Drip Cap


SCW002 17mm Cap


50

SCW003 15mm Cap


50

SCW008 50mm Cap


50

3 . I

~ . I

I

0 I{)

. I


96

SCW007 Aerofoil Cap

EXTERNAL PERIMETER 296mm INTERNAL PERIMETER 227mm

" SMR997 17mm Radius Cap


50

" SMR998 22mm Radius Cap


50

A SMRTB15 Thermal Break

I

I

0 I{)

3 C'\I C'\I

~'-- ~ ~7 SCWPPP

Plastic Pressure Plate


64

SPW389 65mm Gill Insert






115

165

HCW.B.106

SMR841 Curtain Wall Insert Adaptor

EXTERNAL PERIMETER 168mm INTERNAL PERIMETER 97mm

10.08

0 co

HCW.B.107 10.08


For HT50080 EXTERNAL PERIMETER 486mm

51

0 N .....


I.



51 . I


I



51 -

I.

HCW.B.108



51

10.08

. I

HCW.B.109 10.08

1 · 16 . I


For HT50300

EXTERNAL PERIMETER 780mm 0 N .....


80




HCW.B.110 10.08

HCW.C.101 Hybrid Curtain Wall 10.08

28mm DG Glass Packs SGP28x1 mm 28mm x 100mm DG Glass Packer@ 1mm thick, Green.

SGP28x2mm 28mm x 100mm DG Glass Packer@2mm thick, Black.

SGP28x3mm 28mm x 100mm DG Glass Packer@ 3mm thick, White.

SGP28x4mm 28mm x 100mm DG Glass Packer@ 4mm thick, Grey.

SGP28x5mm 28mm x 100mm DG Glass Packer@ 5mm thick, Blue.

SGP28x6mm 28mm x 100mm DG Glass Packer@ 6mm thick, Red.

✓ SFSPW4830S

St/St 4.8x 30 PH Wood Screw

SMRG4

✓ SFSCW4325S

St/St 4.3x25 C'Sk Hd Wood Screw

SMRG4C Interior Welded Corner Gasket

SFSCS0? ~ No.8x15LG CSK HO Self Tapping Screw

Accessories

Gaskets For Curtain Wall (150mm x 150mm) Transom Pin Housing

Glass Support x 100LG

SPS1 SPS3 1.5mm Fixing Packer 3mm Fixing Packer

SPM013W (WHITE) SPM013B (BLACK) End Cap to Fit SPW386, SPW387 and SPW389

SCWEC End Cap

5mm Fixing Packer

TCW002CT Spring Pin Receiver

~ SFS1093480

Pressure Plate Screw c/wWasher

Hybrid Curtain Wall Bracketry

0

0

HA151F SPLICE JOINT BRACKET FOR HT50080 - Mill

HA151FN SPLICE JOINT BRACKET FOR HT50080 - Natural Anodised

HA151 FP SPLICE JOINT BRACKET FOR HT50080 - Paint HA152F

SPLICE JOINT BRACKET FOR HT50120 - Mill


HA152FP SPLICE JOINT BRACKET FOR HT50120 - Paint

HA155F SPLICE JOINT BRACKET FOR HT50300 - Mill (2 PER SPLICE)

HA155FN SPLICE JOINT BRACKET

HCW.C.102

HA150F FIXING BRACKET - Mill

HA150FN FIXING BRACKET - Natural Anodised

HA150FP FIXING BRACKET - Paint




04.11

FOR HT50300 - Natural Anodised (2 PER SPLICE)

HA155FP SPLICE JOINT BRACKET FOR HT50300 - Paint (2 PER SPLICE)




HCW.D.101 10.08

UJ N u5 UJ z :::i UJ 0::: I-z UJ ()

T"" T""

UJ N u5 s 0 0 z ~ 0::: 0 ...J UJ z <( a. --Cl) Cl) <( ...J (9

I.O

UJ !:::l Cl)

UJ I-<( a:i UJ 0:::

Hybrid Curtain Wall General Infill Deductions

co

UJ N u5 I-I (9 SCW094CUT u5

Hybrid Curtain Wall HCW.D.102 Horizontal Rail Deductions

50±1.0

= =

6

27

I 25.5 I

Due To Tolerances In Timber And Lacquer, The Mullion Widths Are 50mm +/-1.0mm.

It Will Be Necessary To Monitor The Mullion Centres During Installation To Maintain

Setting Out Dimensions.

HORIZONTAL TRANSOM SIZE= (CTR to CTR)- 50mm

GLASS/PANEL OR WINDOW SIZE= CTR to CTR - 22mm

HORIZONTAL NOSING And THERMAL BREAK (HA101 & SMRTB15)

HORIZONTAL PRESSURE PLATE= (CTR to CTR) - 54mm

HORIZONTAL CAP= (CTR to CTR)- 51mm

CENTRE LINE SIZE

05.11

50±1.0

6

27

25.5

HCW.E.101 Hybrid Curtain Wall 06.09

I ~ -~

1-

Drilling & Machining Details For Transom/Mullions HA 101

150 150

\

~ r ~r'\ -

I , .. I I-JL - +-

\ \ - s ~ I

I

DRILL 04.5 HOLES AND FIT WITH 04.8x30 PH WOOD SCREWS FIXING

(SFSPW4830S) TRANSOM TO MULLION

25

~, , .. -

6\ }I

I

I

I

NOTE: PUNCH TOOLING FOR THIS OPERATION AND HOLESS IS AVAILABLE FROM SENIOR ALUMINIUM SYSTEMS.

10

1 T

mm Clear RANSOM NOSING (HA101)

0 N

t

20

20

20

0 .....

0 I!) .....

0 0 I!) I!)

0 .....

.....

0 I!) .....

NOTE: A DRILLING JIG IS AVAILABLE FOR THIS OPERATION I I - I -··. ·-· I !TRANSOM/MULLION DIM'A' UIM'l::f

HT50080 55mm 55mm

HT50120 95mm 95mm

HT50160 135mm 135mm

HT50220 195mm 195mm

HT50300 275mm 275mm

SFSPW4830S St/St 4.8x 30 PH Wood Screw

::;iI ~ '< ~ C"' 3 :::J.

NOTE: SEAL ALL r{CW002C~~B' 0 Q. SHADED AREAS ~ WITH TREMSIL 500 , _ ~ () ~~1r g §.

/~----1 ~ ~-J,, TCW002CT 1 :::::J

ci~ ::J Q)

15 = MULLION

Seal all timber mullions ends with SC3333 and either XA0481 or 188R. All transoms ends to be treated with Hy-seal.

I ("')

~ m ~

g 0 ::: I\J

HCW.E.103 Hybrid Curtain Wall 10.08 Transom to Mullion Preperation

SFSPW4830S St/St 4.8x 30 PH Wood Screw

Page HCW.E.101 For Drilling & Cutting Details

Hybrid Curtain Wall Pointing Detail At Typical Corner

SMRG4 GASKET

SEAL WITH PROPRIETA Y GASKET SEALANT

SMRG4C CORNER GASKET

/ /

SEAL WITH PROPRIETARY GASKET SEALANT

~ 0:: I-

HCW.E.104 10.08

POINT SEAL WITH PROPRIETARY GASKET SEALANT

TRIM

Trim Back Gasket Arrow At Corners As Shown

PREPARATION FOR SMRG4C CORNER GASKET

HCW.E.105 Hybrid Curtain Wall 10.08

Drainage Detail

Machine Drainage Slots to Underside of Horizontal Cover Caps 75mm From Each End and 500mm Max Centres

Remove Retaining Nib lnline With Cap Drain Slot

Drill 5.0 Dia Pressure Relief Holes approx 1 metre Centres

in Lower Level of Pressure Plate Note: Ensure that Pressure Relief Holes and

Drainage Slots do Not Align and are Positioned no closer than 50mm to each other Pre-Drilled Fixing Holes -

Ensure First Hole is no More Than 50mm From Either End Redrill if Necessary

Front Edge Of Slot In-Line With Inside

Face Of Cap

Remove Retaining Nib lnline With Cap Drain Slot

Typical Drainage Detail Through Transom

SFS1093480 Self Drilling Screw

c/w Washer

SCW002 Cover Cap

~


c/w Washer

SMRTB15 Thermal Break

SCWPPP Plastic Pressure Plate Drill 5.0 Dia Pressure Relief Holes approx 1 metre Centers in Lower Level of Pressure Plate


c/w Washer

GLASS AND GASKETS OMITTED FOR CLARITY

TORQUE SETTING 6Nm

~ I i '< ~ C"' Q) -, ,-+, -■ o· a. ::::::,

~ () ore (/). :::I-.

Q) "U -■ ro (/)

::l

~~ "U Q) Q) -,-+,

CD

0 ::l.

::::::, cc

I ()

~ . m ~

o 0 g CJ)

HCW.E.107 10.08

POINT WITH TREMSIL 500 AFTER FIXING

PRESSURE PLATES, THIS SHOULD BE DONE

IMMEDIATELY BEFORE FITTING COVER CAP

(SHOWN EXPLODED FOR CLARITY)

Hybrid Curtain Wall Sealing Detail At Cruciform Joint

FILL IN AND POINT THERMAL BREAK WITH TREMSIL 500 FULL WIDTH OF VERTICAL PRESSURE PLATE

Hybrid Curtain Wall Joints and Bracketry

. .. .

1:r· . ..

. ,.. . ~ . "' ..

·• . . . - __ ___J__

I _._ I

I

I I I I I I I

:1

.1 11 Jd,

T ii 11 J

-I Ii I 11 • JoJ

:r I

I :1

-

;::: I I I I I I I

I I I I I I I

I 11

.1 11 i"1

T :, 11

- J

I

I

,.L ~

I

I

.; . " .

·•· '3. . . .... .,

" I IJ

®

. " ·. "' .,

• . .. ·4., .. . . •" • . .. ... · . •

®

• ·.4_ ~ . ". ·• .. . . ·. A,· . _j, . . .

.<

..

.·. . . .. ©

.. "' .. .. . .. · . <1,·

' . " . . ·• . . .

.. .. .. ®

@1 r'1i

• . ~-

FLOOR MOUNTED I 1 . ~- •· " • '

...

HCW.E.108

;:::

I .• .. ' . •· I I .. . :. I I "· ~

4•" . .. " .. . .. . . .. I I . I I .,; --.s·,- 4·

~ .. . I ® I I I I I I

:1 •. .

...L 11 • I •· ~ • ,II

T 11 • 11 ... .. - µ

®

II

I 11 • ... , I I I •

~II~

_ L_U <1·

I I -.-

®

®

;. :. . .. . ;a .. .. . . . ... ..

' .

:. ..• <1··

·•

.. "

. ' ... !

.. ..

. .... 4. .:

I ~ ---+-

I •.

S~SPEt.JDED • • · 1

-«. 4 .,, ,d·.

10.08

HCW.E.109 Hybrid Curtain Wall 10.08 Pointing Detail At Expansion Joint In Nosing

NOTE: Glass & Gaskets Not Shown For Clarity

SCWPPP Plastic Pressure Plate

SCW002 Cover Cap

I

I

)

Point Seal With

Tremsil 500


c/w Washer

Hybrid Curtain Wall HCW.E.110 Mullion Splice Joint

ALL SLEEVE TO TIMBER FIXING SCREWS SFSCW4325S St/St 4.3 x 25 C'Sk Hd Wood Screw

MULLION SLEEVE HT50080 HA151 HT50120 HA152 HT50160 HA153 HT50220 HA50300

M10 LOCK NUT

~ETAIL(F) SEE PAGE HCW.E.108

NOTES:-

M10x100LG HEXHD BOLT STAINLESS STEEL BY OTHERS TO ENGINEERS DESIGN

BRACKET DESIGN TO BE CHECKED BY STRUCTURAL ENGINEERS. ALL FIXING BOLTS AND ISOLATION MATERIALS BY OTHERS. BACK PLATE OF BRACKETS MUST BE IN CONTINUOUS CONTACT WITH SUBSTRATE SURFACES THE CAPACITY OF ANCHOR USED IS DEPENDANT ON THE SITE FIXING CONDITIONS APPLICABLE TO EACH INDIVIDUAL CASE, EG. SUBSTRATE CONDITIONS. IT IS ESSENTIAL FOR ALL BRACKET TYPES, THAT A CHECK IS COMPLETED TO ENSURE THAT THE TENSION AND SHEAR FORCES APPLIED CAN BE CARRIED THROUGH THE STUD FIXINGS. THIS BRACKET IS ALSO AVAILABLE IN BAR LENGTH - HA150.

DETAIL@ SEE PAGE HCW.E.108

M10x100LG HEX HD BOL STAINLESS STEEL

10.08

HCW.E.111 08.10

Hybrid Curtain Wall Mullion Movement Joint - Floor Mounted

M10 LOCK NUT

M10 HEX NUT

~ETAIL@ SEE PAGE HCW.E.108

/

NOTES:-

HA150F FIXING BRACKET

M10x100LG HEXHD BOLT / STAINLESS STEEL _,,,,,, BY OTHERS _,,, TO ENGINEERS DESIGN

/ /

BRACKET DESIGN TO BE CHECKED BY STRUCTURAL ENGINEERS. ALL FIXING BOLTS AND ISOLATION MATERIALS BY OTHERS. BACK PLATE OF BRACKETS MUST BE IN CONTINUOUS CONTACT WITH SUBSTRATE SURFACES THE CAPACITY OF ANCHOR USED IS DEPENDANT ON THE SITE FIXING CONDITIONS APPLICABLE TO EACH INDIVIDUAL CASE, EG. SUBSTRATE CONDITIONS. IT IS ESSENTIAL FOR ALL BRACKET TYPES, THAT A CHECK IS COMPLETED TO ENSURE THAT THE TENSION AND SHEAR FORCES APPLIED CAN BE CARRIED THROUGH THE STUD FIXINGS. THIS BRACKET IS ALSO AVAILABLE IN BAR LENGTH - HA150.

SLEEVE TO SUIT MULLION

Hybrid Curtain Wall HCW.E.112 Mullion Movement Joint - Suspended

M10 LOCK NUT

M10 HEX NUT


~ETAIL® SEE PAGE HCW.E.108

M10x100L HEXHDBOLT / STAINLESS STEEL// BY OTHERS TO ENGINEERS DESIGN

/

SLEEVE TO SUIT MULLION

NOTES:-BRACKET DESIGN TO BE CHECKED BY STRUCTURAL ENGINEERS. ALL FIXING BOLTS AND ISOLATION MATERIALS BY OTHERS. BACK PLATE OF BRACKETS MUST BE IN CONTINUOUS CONTACT WITH SUBSTRATE SURFACES THE CAPACITY OF ANCHOR USED IS DEPENDANT ON THE SITE FIXING CONDITIONS APPLICABLE TO EACH INDIVIDUAL CASE, EG. SUBSTRATE CONDITIONS. IT IS ESSENTIAL FOR ALL BRACKET TYPES, THAT A CHECK IS COMPLETED TO ENSURE THAT THE TENSION AND SHEAR FORCES APPLIED CAN BE CARRIED THROUGH THE STUD FIXINGS. THIS BRACKET IS ALSO AVAILABLE IN BAR LENGTH - HA150.

08.10

HCW.E.113 Hybrid Curtain Wall 08.10 Mullion Splice Joint Drilling Details

40 40 40

I{) I{) N ++ ++ ++ N

0 I 0 0 0 ..... 50 20 0 40 .....

I

0 40 40

++ ++ 0 0 0 0 0 0 C"') I{) C"') I{)

++ ++ 0 I 0 0 0 .....

I

.....

++ ++ ++

HT50080 For HA151 HT50120 For HA152 HT50160 For HA153

55 55 77 77

I{)

+ + + + + + N

~ 0 0

0 55 55 55 .....

+ + + + + + + 77 77 77 0 I{)

+ + + + + + + + 0 0 .....

+ + + + + +

HT50220 For HA154 HT50300 For HA 155

Drilling Details For Splice Joint Brackets

Hybrid Curtain Wall Cill Fixing Detail

NYLON ISOLATING WASHER

M10x100LG HEX HO BOLT STAINLESS STEEL


HA150 CUT & DRILLED TO SUIT

M10 LOCK NUT

M10 HEX NUT

HCW.E.114

NOTES:-BRACKET DESIGN TO BE CHECKED BY STRUCTURAL ENGINEERS.

08.10

ALL FIXING BOLTS AND ISOLATION MATERIALS BY OTHERS. PLATES AND BRACKETS MUST BE IN CONTINUOUS CONTACT WITH SUBSTRATE SURFACES THE CAPACITY OF ANCHOR USED IS DEPENDANT ON THE SITE FIXING CONDITIONS APPLICABLE TO EACH INDIVIDUAL CASE, EG. SUBSTRATE CONDITIONS. IT IS ESSENTIAL FOR ALL BRACKET TYPES, THAT A CHECK IS COMPLETED TO ENSURE THAT THE TENSION AND SHEAR FORCES APPLIED CAN BE CARRIED THROUGH THE STUD FIXINGS. THIS BRACKET IS ALSO AVAILABLE IN BAR LENGTH - HA150.

HCW.E.115 08.10

NOTES:-BRACKET DESIGN TO BE CHECKED BY STRUCTURAL ENGINEERS. ALL FIXING BOLTS AND ISOLATION MATERIALS BY OTHERS. PLATES AND BRACKETS MUST BE IN CONTINUOUS CONTACT WITH SUBSTRATE SURFACES THE CAPACITY OF ANCHOR USED IS DEPENDANT ON THE SITE FIXING CONDITIONS APPLICABLE TO EACH INDIVIDUAL CASE, EG. SUBSTRATE CONDITIONS. IT IS ESSENTIAL FOR ALL BRACKET TYPES, THAT A CHECK IS COMPLETED TO ENSURE THAT THE TENSION AND SHEAR FORCES APPLIED CAN BE CARRIED THROUGH THE STUD FIXINGS. THIS BRACKET IS ALSO AVAILABLE IN BAR LENGTH - HA150.

REDUCE TIMBER HORIZONTAL BY 14mm

TRANSOM/MULLION DIM 'B'

HT50080 55mm

HT50120 95mm

HT50160 135mm

HT50220 195mm

HT50300 275mm

Hybrid Curtain Wall Floor Bracket Detail

Hybrid Curtain Wall HCW.E.116 Typical Mullion Detail At Gill - Pocket Closer Or Sub Gill Adaptor 02.16

NOTE: SMP002 PVC POCKET CLOSER SHOULD BE CONTINUOUS OVER

WIDTH OF FRAMES AS REQUIRED.

NOTE: SMR841 CLIP IN SUB CILL ADAPTOR AND SPW389, SPW387 &

SPW386 CLIP IN SUB CILLS SHOULD BE CONTINUOUS OVER WIDTH OF FRAMES

AS REQUIRED.

Pvc Pocket Closer

SEAL JOINT WITH TREMSIL 500

SEAL JOINT WITH TREMSIL 500

HCW.E.117 08.10

FIXINGS TO SUIT MEMBRANE/FLASHING

MATERIAL. ANY ADHESIVE MUST BE

SUITABLE FOR SMP002 (RIGID PVC)

AND MEMBRANE/FLASHING

MATERIAL.

MAX2mm PRESSING (BY OTHERS)

Ii'(/ ' 4 4- -_ Ii.,.·-·. '! .-

.,, .d : •• .4 ._ .. ~.

".

. d. .-.. · ·" ,4 • "-4

".

Hybrid Curtain Wall

. .. . . ·:a··_

. .. ._, <If ..- ~ ...

Head And Cill Details

DPM TO STRUCTURE (BY OTHERS) MAX 2mm THICKNESS

·::· .... ·;·:······• .. " ... "~ ~·

. :-.,4~----

·. _4 ,; . ·•-_ 41 A. _.,, ..

4. ~~-.d •

. .. .~ .

:4.

, .. fl

·.-.,,·

"' : -· .. _ ...

. :.d

.. "' . ~ ~-. .41 . :- .t _., "":

"."! 4 . . . <d

REMOVE NIBS TO CLEAR SCREW HEADS

DETAIL TO SUIT STRUCTURE

. . _4.

SCW094CUT Glass Support

REMOVE NIBS TO CLEAR SCREW HEADS

·.<! :.: . A . _, Li-: .. '7' .a:-· •

: .... _ : .,, . 4•" ' . ., . . -· .

~ . .,, ... -: 4 41 . 41: ,d .·· .,,. 4 .-

. . ~ ... .., .... _...,,·_4, ·4-. ~ ..

A._· 4 :·/ ..

.. .. fJ - .. · . .ii . . .; .

· . .,,_. 4 .d -- 41.

,4 • • -~"'.

. .,, .. . ..; .

. A~ . . . . .,,- ·.s -. . 4- .

·. ~ · ...... 11: _.,,: .41"

. "

. ... •·

. ~-- A·_ ·-

. ~ .,, . . . . . . .

. A.-~ --~_· ..

Hybrid Curtain Wall Jamb Detail

A .. ·"' :

. .· . .., .

!'.•-.·

: .. :.:, _:

. 4 -.:"'4. ·. . ' 4; .

,Ill "'·4 . . . 1 _ 4 "1 -· _ 1s . . _ ... .,,· .

. .a.;·

. ,, .

. . ~ . "' 4 ..

. :.,

. .ii'· . . .d:·

. 4 _.-.,,_

. ·I.

" . ..,_,

. .,, •'

" . . 'I. ·- ,4:·.

-·, A 4 4 .. -

" ... .,, ·•

",a, ':' : ~-.

~-_.,,Ii . ·4 4, '?~-

·;,

: . .,, . .. -t .t" ·_.. f.:

FIXINGS TO SUIT MEMBRANE/FLASHING

MATERIAL. ANY ADHESIVE MUST BE

SUITABLE FOR SMP002 (RIGID PVC)

AND MEMBRANE/FLASHING

MATERIAL.

MAX 2mm THICKNESS DPM TO STRUCTURE (BY OTHERS)

SCW002

HCW.E.118 08.10

SFSCS07 No8x16 C'SK ST SCREW

SMRTB15

HCW.E.119 02.16

POINT SEAL NOSING AND SMRTB15

THERMAL BREAK

SPW389 65mm Clip In Sub Gill



NOTE: SMR841 CLIP IN SUB GILL ADAPTOR AND SPW389, SPW387 &

SPW386 CLIP IN SUB CILLS SHOULD BE CONTINUOUS OVER WIDTH OF FRAMES

AS REQUIRED.

<I •

-4· <I- 4

. <I'

. <I . ~ .. 4 .. 4 ,q . . . 4 . ..

-~·

Hybrid Curtain Wall

4 <I ·4

cii C .E 0 z E E

c.o

. . <I ..

Jamb And Cill Details



. .·. . 4 <I . . •'(/· .

4

.. ,i

4·

. 4

.,_. 4 ·.4 . 4 .

.. 4 : . . .o:

<I

.-4 4 4 ~ <I .4

-~ 4 .d .. 4. . <I

. 4~-- . A

<1'

. 4 ..

SMR841 Clip In Sub Gill Adaptor Glazed Into Curtain Wall and Sealed To Structure.

-.d..d . .4

"' . 4 .

Hybrid Curtain Wall Aero Foil Cap Joining

SCW007 CAP TO BE FITTED IN 3m LENGTHS MAXIMUM.

HORIZONTAL PRESSURE PLATES MAY RUN CONTINUOUS

JOINTS SHOULD BE IN MIDDLE OF TRANSOMS NOT IN LINE

WITH MULLIONS.

SFSPS28 Screw (2 Per Endcap) #8x12mmLG

SCWEC End Cap

SCW007PLT

HCW.E.120

SCW007PLT-GLUE FLUSH INTO CAPPING AND LOCATE SQUARE END INTO PORTS ON RETURN

08.10

NOTE: 90° CORNER SHOWN TRIM END TO SUIT ANGLE OF CAPPING

CW007

USE 30° CUT END TO ASSIST LOCATION GLUE INTO ONE SIDE OF CAPPING

HCW.F.101 Hybrid Curtain Wall 10.08 Glass Packing

SCW094CUT Glass Support x 100LG

I I

~ ~--------------------------~

NOTE: WHEN USING DOOR & WINDOW INSERTS, PACK & FIX TO SUIT OPERATION OF THE

PRODUCT CONCERNED. REFER TO RELEVANT FABRICATION MANUAL.

100 100

I I I I I I

- ~ - - -1- - - - - - - - - - -1- - - --

I I

HYBRID Curtain Wall 03.11

Manual Update


HCW.E.102 Note added regarding sealing transom and mullion ends 03.11

HYBRID Curtain Wall Product Manual HYBRID · 2019-01-18 · HYBRID Curtain Wall framing is a...

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