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    build for life

    Curtain Wall SystemsKawneer

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    Rendo NV, Meppell

    iDX Architecten b.v., Rijssen

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    ContentsIntroduction 4

    Curtain Wall Systems 6

    AA100 Curtain Wall 8

    AA110 Curtain Wall 10

    AA120 Sunshades 12

    PF Curtain Wall 13

    AA201 Unitised Curtain Wall 14

    Unitised Curtain Wall Case Study

    The Lowry Hotel 16

    Supporting Your Projects 18

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    Curtain Wall Systems

    C U R T A I N W A L L S Y S T E M S

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    IntroductionTodays fast paced construction schedules

    demand it all design innovation, flexibility, high

    quality, fast installation, simplified fabrication

    and superior performance. Kawneers curtain

    wall systems have been designed andengineered to meet these demands and more.

    Our curtain wall systems have been assessed

    in accordance with the relevant BS EN and

    Centre for Window and Cladding Technology

    (CWCT) Curtain Wall Standards.

    Kawneer AA100 Curtain Wall

    The AA100 Curtain Wall system provides

    a unique dry jointed faade solution that has

    been developed to provide the specifier with

    opportunities to design original and exciting

    faades. The system is available in a variety of

    Oxford Business Park

    Aukett Europe

    styles and is suitable for vertical and sloped

    applications including facetted walls. To provide

    complete design flexibility the AA100 is also

    available as a Horizontally Capped system, a

    Structurally Silicone Glazed system and a FireResistant system.

    The AA100 has a range of mullion, transom

    and facecap options, with 50mm sightlines.

    Kawneer AA110 Curtain Wall

    The AA110 Curtain Wall system also provides

    a dry jointed faade solution, and the range of

    mullion, transom and facecap options provide

    65mm sightlines. The system is available in a

    variety of styles and is suitable for vertical

    applications and facetted walls.

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    Kawneer AA120 Sunshades

    The AA120 Sunshades system has been

    designed specifically for use with the AA100

    and AA110 Curtain Wall systems and offers the

    specifier a wide choice in terms of size andshape of shades to suit individual project needs.

    The AA120 Sunshades system allows passive

    solar control for the faade of the building and

    can be connected to the faade either

    horizontally or vertically.

    Kawneer PF Curtain Wall

    The Kawneer PF System is a mullion drained

    modular curtain wall system, which has been

    designed so that when viewed externally, the

    opening vents and the fixed lights have the

    same visual appearance. The PF is a modular

    system with factory glazed panellised frames

    that are fixed to the curtain wall grid.

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    All this makes the PF System an attractive and

    practical option for many curtain walling

    requirements.

    Kawneer AA201 Unitised Curtain Wall

    Our modular faade solution, AA201 Unitised

    Curtain Wall, is a highly innovative concept that

    has already been proven on a number of

    projects in the UK and Ireland. Unitised curtain

    walling is modular the individual units or panels

    are assembled off site in factory controlled

    conditions and then transported to site and

    craned onto the building. This dramatically

    reduces time on site, and thus the building can

    be enclosed rapidly allowing hand-over to

    following trades to take place much sooner.

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    C U R T A I N W A L L S Y S T E M S

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    AA100 Curtain Wall

    IntroductionKawneer AA100 redefines curtain walling. It is

    a tried and tested system - originally designed

    in Europe to European standards and now

    adapted and tested to meet the stringent UK

    market requirements. Available in both zoneand mullion drained options, the AA100 curtain

    wall system provides an innovative dry jointed

    faade solution that does not need on-site

    sealants to ensure system performance.

    The AA100 has been designed to provide the

    specifier with a wide choice of design options

    according to the needs of the project. By

    offering a range of construction methods and

    a structural silicone glazed option, the AA

    100enables specifiers, assisted by our Architectural

    Advisors, to identify the optimum curtain walling

    solutions for the projects specific requirements.

    Product Features Dry jointed system

    Suited to vertical, sloped (from 7, with

    slope vent) and facetted applications

    Concealed Zone drainage and Mullion

    drainage options

    Tested & Certified in accordance with

    the relevant BS EN & CWCT Curtain Wall

    Standards

    Meets the requirements of Document L

    and Part J (Scotland)

    Range of mullion, transom and facecap

    options with 50mm sightlines

    Fully capped option

    SSG option

    Horizontal cap

    Vertical cap

    Shares components with AA110 curtain

    wall system

    Suites with AA120 Sunshades

    Available with a concealed open out vent

    Accommodates glass from 4mm to 40mm

    With the decisiveadvantage of Removes reliance upon on-site sealing

    and ensures excellent weathering

    performance

    Wide range of applications from the same

    suite of sections

    Proven weathering performance in the

    most stringent conditions

    Enables further energy savings

    Provides choice of aesthetics when

    designing the building faade

    PerformanceThe system, installed and glazed to Kawneer

    recommended procedures, has been tested and

    certified in accordance with the relevant BS EN

    and Centre for Window and Cladding Technology

    (CWCT) Curtain Wall Standards.

    Air Permeability 600Pa

    Watertightness (static & dynamic): 600Pa

    Wind Resistance (serviceability): 2400Pa

    Wind Resistance (safety): 3600Pa

    H11 110

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    Centipedes, Heerlen

    Atelier Dutch

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    C U R T A I N W A L L S Y S T E M S

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    AA110 Curtain Wall

    Introduction The AA110 curtain wall system has been

    designed in line with the AA100 system,

    the fundamental difference is the depth of the

    mullions and transoms. The AA110 has a

    width of 65mm, whilst the AA

    100 has a widthof 50mm. It is also a tried and tested system

    originally designed in Europe, and is suitable

    for vertical applications including facetted walls.

    As with the AA100 system, the AA110 also

    offers a range of construction methods,

    including zone-drainage and mullion-drainage.

    The AA110 enables architects, assisted by our

    Architectural Advisors, to identify the optimumcurtain walling solutions and create inspirational

    architectural designs.

    Product Features Dry jointed system

    Suited to vertical, sloped and facetted

    applications

    Concealed Zone drainage and Mullion

    drainage options

    Assessed in accordance with the CWCT

    Curtain Wall Standard

    Meets the requirements of Document L

    and Part J (Scotland)

    Range of mullion, transom and facecap

    options with 65mm sightlines

    Shares components with AA100 curtain

    wall system

    Suites with AA120 Sunshades

    Available with a concealed open out vent

    Accommodates glass from 4mm to 40mm

    With the decisiveadvantage of Removes the need for on-site sealing and

    ensures excellent weathering performance

    Wide range of applications from the same

    suite of sections

    Proven weathering performance in the

    most stringent conditions

    Enables further energy savings

    Provides choice of aesthetics when

    designing the building faade

    PerformanceThe system, installed and glazed to Kawneer

    recommended procedures, has been assessed

    in accordance with the Centre for Window and

    Cladding Technology (CWCT) Curtain Wall

    Standard.

    H11 110

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    C U R T A I N W A L L S Y S T E M SDe Lotto, Rijswijk

    Van den Oever Zaaijer & Partners

    Architecten B.V., Amsterdam

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    C U R T A I N W A L L S Y S T E M S

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    AA120 Sunshades

    Introduction The Kawneer AA120 Sunshades add a

    stunning design statement to the building

    faade; they help to optimise the natural daylight

    within a building whilst limiting the solar

    heat gain. The AA

    120 Sunshades have fixedaluminium blades, which are available in a

    variety of shapes and sizes and suite with the

    Kawneer Curtain Wall range.

    Use of solar shading on building facades to limit

    the buildings solar heat gain can contribute to

    the thermal performance of the building by:

    Product Features Wide range of aluminium blade profiles to

    suit a variety of requirements

    Integrates with Kawneer Curtain Wall

    Systems

    The AA120 Sunshades can be fitted

    vertically or horizontally

    Bespoke sections and connections can be

    designed according to project needs

    With the decisiveadvantage of Reduction in solar heat gain and allows

    greater use of natural ventilation systems

    Control of solar glare, whilst maximizing the

    amount of natural light reaching the

    buildings internal environment

    Provides a stunning aesthetic statement

    that unites the building faade

    Flexibility and choice according to individual

    requirements

    Reducing the energy consumption due to

    air conditioning

    Allowing greater use of natural ventilation

    Limiting direct solar radiation whilstmaintaining natural light levels

    Our Technical Team and Architectural Advisors

    can offer advice and support in calculating

    potential energy savings derived from the use

    of the AA120 Sunshades for your individual

    projects.

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    PF Curtain Wall

    IntroductionThe PF System is a mullion drained modular

    curtain wall system, which has been designed

    so that, when viewed externally, the opening

    vents and the fixed lights have the same visual

    appearance.

    The system consists of panellised frames that

    are attached, as either fixed lights, opening

    lights or panel areas, to the curtain wall grids.

    Each glazed panel has a visible face of 28mm

    in width which in combination with a 14mm

    recess between the panels, gives an overall

    sightline of 70mm. Alternatively, a structurally

    glazed version of the system is available,

    giving the facade an all glass appearance

    when viewed from the outside, with only a

    14mm recessed gap between each pane.

    This thermally insulated system offers manypossibilities, with a wide selection of mullions

    and transoms to suit most practical

    requirements.

    All this makes the PF System an attractive and

    practical option for many curtain walling

    requirements.

    The Station, Manchester Airport

    Aedas, Jefferson Sheard Architects

    and Nick Derbyshire Architects

    H11 110

    Product Features Modular system with factory glazed

    panellised frames that are fixed to the

    curtain wall grid

    Available as a structurally glazed version,

    with only a 14mm recess between panels

    Dry gasket glazing

    Tested in accordance with the CWCT

    Curtain Wall Standard

    With the decisiveadvantage of Opening vents and fixed lights appear the

    same visually, with no visible drainage slots

    Allows the specifier to design faades

    that appear all glass when viewed from

    the outside

    Proven weathering performance in the

    most stringent conditions

    GlazingMaximum glass thickness 34mm. For the

    structurally glazed version of this system,

    the maximum glass thickness is dependant onvarious factors, which are specific for each

    individual project. We advise therefore, that you

    contact our Architectural Advisers for more

    information.

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    C U R T A I N W A L L S Y S T E M S

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    IntroductionTodays fast paced construction schedules demand

    high performance, fast installation, simplified

    fabrication, superior performance and design

    flexibility. The AA201 offers exactly that.

    It offers the advantage of unitised assembly giving

    the building team a unique set of benefits. These

    include factory fabrication to ensure additional quality

    control, rapid on site installation with slimline design

    and flexibility. Unitised construction enables it to

    meet the demands of fast track work schedules

    and restricted working conditions. Weathering is

    achieved by zone drained pressure equalisation.

    The glazing provides a positive weather seal for high

    performance. The system also features the

    exclusive, high performance IsoPort thermal break.

    The AA

    201 unitised system gives the specifier awide choice of styles to create individual and

    exciting building facades. The AA201 can

    accommodate spandrel infill materials including

    glass, granite and metal panels. It offers two sided

    or four sided structural silicone glazing, fully capped

    or horizontal caps giving a horizontal emphasis or

    a vertical cap option giving a vertical emphasis. The

    AA201 unitised curtain wall system is adaptableto any new construction project, and because it

    can be quickly installed in occupied buildings with

    minimal disturbance, the system is ideal for

    refurbishment projects.

    The AA201 unitised curtain wall system has been

    engineered to meet these demands and more.

    Supplied on a project solution basis the AA201

    has been exclusively designed, developed and

    supplied by Kawneer, with installation contracts

    undertaken in combination with authorised installing

    Kawneer dealers.

    Product Features Zone drainage each pane acts as an

    individual self draining unit

    Side load

    Stack joint

    Fully drained and pressure equalised for

    optimal weather performance

    Lifting rail

    Dual finish capability

    The AA201 system accommodates glass

    or infill panels up to 32mm

    Meets the requirements of Document L

    and Part J (Scotland)

    Fully capped option

    SSG option

    Horizontal cap option with vertical

    silicone joint

    Vertical cap option with horizontal

    silicone joint

    Tested and Certified in accordance with

    the relevant BS EN & CWCT Curtain Wall

    Standards

    Range of mullion, transom & face cap

    options with 64mm sightlines

    Seismic movement capability up to

    41.25mm

    With the decisiveadvantage of Particularly suitable for refurbishment

    projects

    Offers wide choice of aesthetics

    The AA201 unitised curtain wall system

    does not require scaffolding

    The units are craned or winched into

    position and secured from the inside of the

    building, reducing costs and encouraging

    safer working conditions

    Performance The system, installed and glazed to Kawneer

    recommended procedures, has been tested

    and certified in accordance with the relevant

    BS EN and Centre for Window and Cladding

    Technology (CWCT) Curtain Wall Standards.

    Air Permeability 600Pa

    Watertightness (static & dynamic): 600Pa

    Wind Resistance (serviceability): 2400Pa

    Wind Resistance (safety): 3600Pa

    AA201 Unitised Curtain Wall

    H11 110

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    C U R T A I N W A L L S Y S T E M S

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    Lowry Hotel, Salford Quays

    Consarc Consulting Architects

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    C U R T A I N W A L L S Y S T E M S

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    Sir Rocco Fortes prestigious Lowry Hotel

    in Salford, Manchester, was the first UK project

    to feature the Kawneer Unitised Curtain

    Wall System. The hotel forms a key element

    in the Salford regeneration corridor, linking

    Manchester city centre with the centre of

    neighbouring Salford. Designed by ConsarcConsulting Architects, the 30m scheme

    is located in Chapel Wharf, a brownfield

    regeneration zone on the Salford banks of the

    river Irwell facing Manchester city centre.

    The architects desire to create a highly glazed

    yet expressive design led them to incorporate

    some 3,100 square metres of curtain walling

    for the hotels 164 bedrooms on the north,

    south and east elevations. The curtain wall

    design posed a number of important visual and

    performance challenges. Externally the vision

    for the glazed walling was to provide a smooth,

    plane-like aesthetic with a horizontal emphasis,

    in order to reduce the apparent scale of the

    building in relation to the piazza. Internally the

    system needed to be highly transparent in

    order to maximise views over the city, but also

    retain a degree of privacy for the hotels guests

    and minimise any possible feelings of vertigo

    associated with large areas of exposed, floor-

    to-ceiling glass at heights. In addition the wall

    had to accommodate the projects tight

    construction program just 12 weeks for

    installation and be of the quality befitting

    Manches ters first five-sta r hotel. To this

    end, the team specified the Kawneer

    Unitised Curtain Wall a high performance

    prefabricated glazing system.

    One of the principal factors affecting the form

    of the building was a planning requirement

    stipulating that the scheme should respond to

    the riverside piazza created by Trinity Bridge.

    As a result the hotels triangular plan adopts a

    dramatic 42 metre radius curve along its south

    faade. The elevation was conceived with

    that of the adjacent 12 storey residential

    development (also designed by Consarc) as

    forming a pair of sentinels at the gateway to

    Salford. The glazed faades form a dramatic,curtain-like back-drop to the piazza and a

    clearly designed vista along the regeneration

    corridor to Salford.

    Following a two-stage selection process CAP

    Aluminium Systems were appointed as the

    successful subcontractor with Kawneer

    supplying the Unitised Curtain Wall system.

    The Kawneer system was favoured by Consarc

    for a number of reasons.

    Firstly it offered significant time-savings

    over conventional non-unitised systems.

    The projects tight construction programme

    required each part of the building to occur

    simultaneously. The prefabrication of major

    design elements ensured that manufacture

    could take place off-site while the main

    structure was formed. Unlike conventional

    in situ curtain wall systems, the Unitised

    Curtain Wall is factory assembled and, arriving

    on site in large integrated units which can bequickly erected.

    Secondly the system does not require

    scaffolding. The units are craned or winched

    into position and secured from inside the

    building. As well as reducing costs, it is argued

    that this results in safer working conditions.

    The use of a prefabricated system also offered

    the requisite quality assurances associated with

    factory controlled conditions. Last but not least,

    the Kawneer system was able to meet the

    aesthetic demands placed on the wall design.

    From the outset Kawneer and CAP worked

    closely with the architect in adapting the

    system to meet the specific needs of the

    Unitised Curtain Wall Case Study

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    project, undertaking design development, the

    production of shop drawings, fabrication and

    installation.

    The curtain walling itself comprises a system

    of primary and secondary mullion and transom

    sections, which are fully integrated with double-glazed window units. In terms of fabrication

    and installation, each wall unit comprises three

    glazed panels (two located below slab level and

    one above), which are factory assembled and

    fully integrated with the corresponding mullion

    and transom sections. On site, the panels are

    craned into position and slotted on to steel

    angles which are fitted back to Halfen channels

    cast into the concrete slabs. Bolted to each

    angle is a steel anchor lug. This receives an

    anchor attachment plate which is connected

    to the inside of the primary mullion sections.The bolt connection between the lug and plate

    is designed to accommodate vertical

    tolerances in the concrete structure of

    approximately plus or minus 12mm. The

    panels were fixed from inside the building, with

    CAP working along each faade installing one

    floor at a time. At the top and bottom of each

    wall the units are neatly terminated with post-

    fixed aluminium composite panels, which

    connect back to the main line of the faades.

    The Lowry Hotel demonstrates theeffectiveness of off-site construction. The

    Kawneer Unitised Curtain Wall not only

    facilitated an impressively rapid installation

    period, enabling the building to be completed

    on time and within budget; it also met the

    demanding performance criteria stipulated by

    the project team and fulfi l led the aesthetic

    objectives of the design.

    Lowry Hotel, Salford Quays

    Consarc Consulting Architects

    Client: Rocco Forte Hotels/Chapel Wharf

    Subcontractor: CAP Aluminium Systems Ltd

    Structural/M&E Engineer: Buro Happold

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    C U R T A I N W A L L S Y S T E M S

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    Supporting Your Projects

    BS EN 12179

    Curtain Walling Resistance to windload

    test method

    BS EN 13830

    Curtain Walling Product standard

    BS EN 13116

    Curtain Walling Resistance to windload

    performance requirements

    Technical AssistanceKawneers regionally based team of

    Architectural Advisers are a ble to provide

    product information and support and can be

    contacted through the Head Office at

    Runcorn. Information on Kawneers extensive

    range of Curtain Wall, Window and Ground

    Floor Treatment solutions can also be

    obtained from our Head Office at Runcorn.

    Kawneer UK Ltd is part of Alcoa Building and

    Construction Systems, and enjoys the

    extensive resources of the entire Alcoa

    organisation, allied to the specific glazing

    systems experience of Kawneers many

    operations around the world. As a result of

    this our partners and customers have direct

    access to one of the largest pools of technical

    expertise in the construction industry.

    AuthoritiesISO 9001:2000

    Quality Management System

    BS EN 12020

    Extruded precision aluminium profiles

    BS 3987

    Specification for anodic coatings

    BS 6496

    Specification for powder coatings

    BS 4255 Part 1

    Specification for non-cellular gaskets

    ASTM C509-94

    Specification for cellular gaskets

    BS EN 12152

    Curtain Walling Air permeability

    performance requirements and classification

    BS EN 12153

    Curtain Walling Air permeability Test

    method

    BS EN 12154

    Curtain Walling Watertightness

    performance requirements and classification

    BS EN 12155

    Curtain Walling Watertightness-Laboratorytest under static pressure

    Kawneer Permacover is a high quality polyester

    powder paint finish, offering over 130 standard

    and 31 metallic paint colours and providing

    outstanding resistance to environmental

    conditions. Kawneer Permacover has 15 year

    gloss and a 25 year matt and metallic

    guarantees subject to application and Kawneeracceptance in marine, industrial, swimming

    pools or other aggressive atmospheres.

    Kawneer Permanodic is a range of subtle

    co-ordinated colours which have been

    researched and developed for architectural

    systems. Kawneer Permanodic is a tried

    and tested anodising process, proven in

    accelerated laboratory tests, extensive field

    trials and contract experience. Subject to

    compliance with Kawneers requirements, a

    25 year finishes guarantee can be obtained

    from our Head Office.

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    La Defense, Almere

    UN Studio, Amsterdam

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    Kawneer UK Ltd

    Astmoor Industrial Estate

    Runcorn, Cheshire WA7 1QQ

    Tel: 01928 502500

    Fax: 01928 502501

    London Office

    41-42 Eastcastle Street

    London W1W 8DU

    Tel: 020 7409 1422

    Fax: 020 7409 1466

    E-mail: [email protected]

    www.kawneer.co.uk

    Kawneers continuous development and

    engineering programmes may bring about

    product changes. Kawneer reserve the right to

    introduce without notice such changes which