GO KART AND SMALL WHEEL BEAD BREAKER DRIFT · PDF file2 Go kart and small wheel tyre bead...
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Transcript of GO KART AND SMALL WHEEL BEAD BREAKER DRIFT · PDF file2 Go kart and small wheel tyre bead...
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GO KART AND SMALL WHEEL BEAD BREAKER
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DRIFT TRIKE BUILD PLANS www.drifttrikebuildplans.com
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DRIFT TRIKE BUILD PLANS LA TROBE VALLEY
VICTORIA AUSTRALIA
drifttrikebuildplans.com
DRIFT TRIKE BUILD PLANS
STATEMENT OF COPYRIGHT, OWNERSHIP AND REPRODUCTION This set of fabrication plans has been designed, developed and produced by DRIFT
TRIKE BUILD PLANS for the home builder to make their own quality bead breaker.
This set of plans has NOT been produced for any individual, individuals or business
to make financial and/or commercial gain in either reproducing the plans,
components or complete bead breaker.
All rights reserved, the drawings and designs with in this set of plans as individual
parts, sub-assemblies or complete bead breaker are expressly copyrighted to DRIFT
TRIKE BUILD PLANS. No parts of this publication may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic mechanical
photocopying, transmitted via the World Wide Web, recording or otherwise, without
the written permission of DRIFT TRIKES BUILD PLANS.
DRIFT TRIKE BUILD PLANS reserve the sole rights to sell and reproduce the said
plans and the sole right to manufacture parts and complete bead breakers from
these plans for financial and/or commercial gain.
Legal action will be taken against any individual, individuals, or business making
financial and/or commercial gain from reproducing either these plans, components or
bead breakers derived from these plans and designs.
This set of plans gives the owner the right to manufacture their own bead breaker
for the purpose of home use only, which as a finished product is not permitted to be
used to derive income unless written permission is given from DRIFT TRIKE BUILD
PLANS.
No liability can be accepted to for any inaccuracies or omissions in this publication,
although every possible care has been taken to make it as complete and accurate as
possible.
The right is reserved to make changes at any time without prior notice and without
incurring an obligation to make such changes to products manufactured previously.
All information contained in this publication is based on the latest product information
available at the time of publication. Illustrations and photographs in this publication
are intended for reference use only and may not depict actual model component
parts.
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Go kart and small wheel tyre bead breaker
Our go kart and small wheel tyre bead breaker is an easily made tool that can be
used to remove go kart tyres and tyres off other small wheels like lawn movers. This
is a very simple build that requires little fabrication and welding knowledge. This
would be a great starting project for someone that wishes to learn more about
fabrication.
PARTS LIST
ITEM QTY USED FOR
M8 x 25mm bolt 4 To fasten parts
M8 x 55mm bolt 3 To fasten parts
M8 nut 3 To fasten parts
M8 Nyloc nut 4 To fasten parts
MATERIALS LIST
MATERIAL QTY USED FOR
25mm x 5 mm flatbar 1.5 meters Press parts
20mm x 5mm flatbar 0.5 meters Press parts
40 x 40 x 2 RHS 1.2 meters Frame
35 x 35 x 2 RHS 360mm Frame
GLOSSARY OF TERMS
Fabricating To measure, cut and weld to create a finished product from raw
materials.
Flatbar Steel that is sold as flat lengths.
m Meter – metric measurements
mm Millimetre – metric measurements.
Nyloc Brand name for a self-locking nut that uses a nylon insert to lock onto
the bolt thread.
Ø Diameter – measurement for round objects.
RHS Rectangular Hollow Section (steel).
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TOOLS AND EQUIPMENT
Some basic equipment will be needed to fabricate the bead breaker parts. Here is a
list of basic tools and equipment needed.
WELDER
A ‘Mig Welder’ is the most preferred as it can be used by most novice welders with
the minimum of experience. Another type of welder is the ‘Arc Welder’, this can be
used just as readily but requires more skill and practice to produce clean tidy welds.
Other forms of welding suitable for construction are ‘Tig’ and ‘Gas’ welding (brazing).
The form of welding used depends on what your personally have available and what
your skills are best suited to.
CUT OFF SAW
Either a grinding type ‘Drop Saw’ or a ‘Power Hacksaw’, or ‘Bandsaw’ may be used.
If either of these are not available a ‘Hand Hacksaw or ‘Angle Grinder’ may be used
with a sturdy vice.
DRILL PRESS
A drill press of 1/2” (13mm) capacity is the more suitable but you may use a hand
power drill either in a drill press stand or on its own.
SQUARES
A large fabrication square, a one meter rule and protractor bevel for marking out and
setting up the frame and angles will be required. A tape measure for measuring tube
lengths.
GENERAL HAND TOOLS
Adjustable spanners, pliers, angle grinders (4” or 5”), socket set, hand files, bench
vice and a sturdy bench will all come in handy.
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DRIFT TRIKE BUILD PLANS
LA TROBE VALLEY
VICTORIA AUSTRALIA
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DRAWING No.
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UNLESS OTHERWISE
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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GO KART AND SMALL WHEEL BEAD BREAKER
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OVERVIEW
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00206
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DRAWING No.
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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OVERVIEW 2
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GO KART AND SMALL WHEEL BEAD BREAKER
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00207
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DRAWING No.
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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FP-1 MATERIAL = 40x40x2 RHS 2 NEEDED
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FP-2 MATERIAL = 40x40x2 RHS
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FP-1, FP-2
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GO KART AND SMALL WHEEL BEAD BREAKER
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00208
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DRAWING No.
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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FP-3 MATERIAL = 40x40x2 RHS
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FP-4 MATERIAL = 40x40x2 RHS
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9
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DRILL HOLES ALL THE WAY THROUGH BOTH SIDES OF RHS
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DRILL HOLE ALL THE WAY THROUGH BOTH SIDES OF RHS
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GO KART AND SMALL WHEEL BEAD BREAKER
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FP-3, FP-4
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00209
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DRAWING No.
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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FP-5 MATERIAL = 35x35x2 RHS
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DRILL HOLES ALL THE WAY THROUGH BOTH SIDES OF RHS
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ALL HOLES 9
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GO KART AND SMALL WHEEL BEAD BREAKER
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FP-5
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00210
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DRAWING No.
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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8 X 2
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8 X 2
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FP-6 MATERIAL = 25 x 5 FLATBAR
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FP-7 MATERIAL = 25 x 5 FLATBAR
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GO KART AND SMALL WHEEL BEAD BREAKER
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FP-6, FP-7
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00211
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DRAWING No.
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DRAWING TITLE
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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FP-8 MATERIAL = 25 x 5 FLATBAR 2 NEEDED
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FP-9 MATERIAL = 25 x 5 FLATBAR
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GO KART AND SMALL WHEEL BEAD BREAKER
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FP-8, FP-9
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00212
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DRAWING No.
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DRAWING TITLE
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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8 x 2
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FP-11 MATERIAL = 20 x 5 FLATBAR 2 NEEDED
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FP-10 MATERIAL = 20 x 5 FLATBAR
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GO KART AND SMALL WHEEL BEAD BREAKER
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FP-10, FP-11
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00213
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DRAWING No.
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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M8 x 55mm BOLT AND NORMAIL NUT, 3 NEEDED
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M8 x 25mm BOLT AND NYLOC NUT, 4 NEEDED
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8 x 2
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FP-12 MATERIAL = 20 x 5 FLATBAR
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GO KART AND SMALL WHEEL BEAD BREAKER
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FP-12, BOLTS NEEDED
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00214
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STATED ALL DIMENSIONS
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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FP-1 x 2
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FP-2
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FP-4
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FULLY WELD ALL JOINS
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GO KART AND SMALL WHEEL BEAD BREAKER
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FRAME ASSEMBLY
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002015
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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FULLY WELD
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FULLY WELD
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FP-3
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FP-6
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FP-7
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FP-9
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GO KART AND SMALL WHEEL BEAD BREAKER
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PARTS ASSEMBLY
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00216
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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FP-8 x 2
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FP-11 x 2
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FP-12
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FULLY WELD BOTH SIDES
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GO KART AND SMALL WHEEL BEAD BREAKER
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HANDLE ASSEMBLY
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00217
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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USE TWO M8 x 55mm BOLTS TO FASTEN PARTS TOGETHER
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FP-5
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GO KART AND SMALL WHEEL BEAD BREAKER
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FRAME ASSEMBLY 2
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00218
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IN MILLIMETERS (MM)
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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BOLT ALL PARTS PICTURED TOGETHER USING M8 x 25mm BOLTS AND NYLOC NUTS. TIGHTEN NUTS UNTIL THEY ARE FIRM THEN UNDO THEM 1 OR 2 TURNS TO ALLOW THE PARTS TO MOVE WITH OUT RESISTANCE.
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GO KART AND SMALL WHEEL BEAD BREAKER
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PRESSING MECHANISM ASSEMBLY
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00219
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STATED ALL DIMENSIONS
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N.ADAMS DRAFTING
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THIS DESIGN REMAINS PROPERTY OF DRIFT TRIKE BUILD PLANS AND IS NOT TO BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR MEANS. ELECTRONIC MECHANICAL PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION FROM DRIFT TRIKE BUILD PLANS.
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BOLT IN DESIRED HOLE FOR HEIGHT NEEDED WITH M8 x 55mm BOLT AND NUT
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GO KART AND SMALL WHEEL BEAD BREAKER
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FINAL ASSEMBLY
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00220
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