InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong...

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We reserve the right to make changes in specifications without notice and without making changes retroactive. Thank You For Your Purchase! INSTALLATION MANUAL & OPERATION INSTRUCTIONS KEEP THIS MANUAL NEAR THE MACHINE AT ALL TIMES AND MAKE SURE ALL USERS HAVE READ THIS MANUAL BEFORE OPERATING THIS MACHINE. Volume: 03.03.2010 04:50 PM TIRE CHANGER PSE TC-470 INSTALLATION Manual PSE TC-470 Commercial Grade Tire Changer 44” Maximum Tire Diameter PSE TC-470 FEATURES: JET BLAST Air Bead Seating System Strong Pneumatic Bead Breaker / 2.75 TON of Force Manual Operation Mounting & Demounting Tool Hands Free Inflator & Gauge OPTIONAL Tire Changing Tool Kit! OPTIONAL Adapters & Mounting / Demounting “Duckheads” Available! 1 YEAR LIMITED WARRANTY Many More Products Available! Protect Yourself For An Additional 12 Months Contact Distributor For Details! WARRANTY EXTENDED Warranties Go Away Equipment Stays! Call Your Distributor Today! www.ProSeriesEquipment.com P.O. Box 734 Franklin, Indiana 46131 1-800-708-2988 Email: [email protected]

Transcript of InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong...

Page 1: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

We reserve the right to make changes in specifications without notice and without making changes retroactive.

Thank You For Your Purchase!

InstallatIon Manual &

operatIon InstructIons

KEEP THIS MANUAL NEAR THE MACHINE AT ALL TIMES AND MAKE SURE ALL USERS HAVE READ THIS MANUAL

BEFORE OPERATING THIS MACHINE.

Volume: 03.03.2010 04:50 PM

tIre cHanGerpse tc-470

InstallatIonManual

pse tc-470Commercial Grade Tire Changer44” Maximum Tire Diameter

PSE TC-470 FEaTurES:• JET BLAST Air Bead Seating System• Strong Pneumatic Bead Breaker / 2.75 TON of Force• Manual Operation Mounting & Demounting Tool• Hands Free Inflator & Gauge• OPTIONAL Tire Changing Tool Kit!• OPTIONAL Adapters & Mounting / Demounting

“Duckheads” Available!• 1 Year lIMIted WarrantY• Many More Products Available!

Protect Yourself For An Additional 12 Months

Contact Distributor For Details!

WARRANTYEXTENDED

Warranties Go Away Equipment Stays!

Call Your Distributor Today!

www.proseriesequipment.com

p.o. Box 734Franklin, Indiana 46131

1-800-708-2988email: [email protected]

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Introduction / table of contents

1.0 summarize pg 2

1.1 Introduction1.2 Technical Data1.3 Functions & Features 1.4 Safety Requirements 1.5 Safety Precautions

2.0 Installation pg 42.1 Transporting2.2 Unpacking 2.3 Space Required 2.4 Vertical Arm Installation 2.5 Spring Installation 2.6 Wheel Rubber Support Installation2.7 Bead Breaker Blade Installation2.8 Air Storage Installation (Jet Blast Function)2.9 Connection2.10 Operating Test 2.11 Mounting Head Adjustment

3.0 operation pg 9

3.1 Operation 3.2 Breaking The Bead 3.3 Removing The Tire 3.4 Mounting The Tire 3.5 Inflation 3.6 Inflating Tire Using Airline Gauge3.7 Inflating With Jet Blast System (Optional)

4.0 storage pg 15

4.1 Storage

5.0 Maintenance pg 15

5.1 General Warning 5.2 Maintenance Operations

6.0 connection Map pg 18

7.0 parts section pg 20

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summarize

FIGURE 1 (Technical Data)

1.1 Introduction Thank you for purchasing one of our Tire Changers. This manual is a integral part of the product. Before using the Tire Changer, read carefully the warnings and instructions contained in this manual since they provide important information on operation safety and maintenance.

Keep this manual for future reference.

1.2 technical dataMax Tire Diameter 44” / 1118 mm Max Tire Width 12.4” / 315 mm Internal Locking Rim Dimensions 10”-22” / 254-559 mmExternal Locking Rim Dimensions 12”-24” / 305-609 mmForce on Bead Breaker Blade 5512 lbs / 2500 kgWorking Pressure 120 psi / 827370873.6 MpaPower Supply Voltage 220V / 110V / 380VMotor Power 1.5 hp / 1.1kWNoise level in working conditions <70 decibels

1. Reverse Control Pedal2. Bead Breaker Control Pedal3. Clamp Control Pedal4. Tilt Pedal5. Inflating Pedal & Jet Blast6. Turntable7. Clamps8. Mounting Head9. Deflating Button10. Air Pressure Gauge11. Mounting Arm12. Locking Button13. Horizontal Arm14. Vertical Arm15. FLR (Filter regulator Lubricator)

16. Bead Breaker17. Wheel Support18. Air Supply

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1.3 safety requirementsThis Tire Changer has been designed and manufactured exclusively for removing and mounting tires from/onto rims from 10’’ to 24’’ and a maximum diameter of 44” inches. Any other use is to be considered incorrect and unreasonable. THE MANUFACTURER can’t be held responsible for any damage caused through the use of this Tire Changer for purposes other than those specified in this manual and therefore inappropriate, incorrect and unreasonable.

1.4 safety precautionsThe Tire Changer may only be used by specially trained and authorized expert personnel. Any tampering or modification to the equipment carried out without the manufacturer’s prior authorization voids warranty. The Tire Changer comes complete with instructions and warning. If they should for any reason be damaged or destroyed please ask immediately for replacements from the manufacturer. Keep it away from combustible explosive objectives, avoid strong light, sunshine and have good ventilation. Make sure to use equipment and accessories installed by a authorized PSE personnel according to the manual. If there are any dangerous conditions, stop the machine and contact the manufacturer. Non-operation personnel should be kept away from the machine. Operators should be protected by the following protective materials (glove, eye-protection glasses and working-clothes) to avoid any accidental injuries.

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Installation

2.1 transportingThe Tire Changer must be transported in its original packaging and kept in the position shown on the package itself. The packaged machine may be moved by means of a fork lift truck of suitable capacity.insert the forks at the points shown on the figure below.

2.2 unpackingUse proper protection tools to unpack (gloves etc). Check that the equipment is in perfect condition, making sure that no parts are damaged or missing, if in doubt do not use the machine and contact your retailer. Read the packing list carefully, check if there is anything missing, if in doubt contact your retailer. Put the packing materials (plates, nails, screws, plastic bags) in a safe place.

2.3 space requiredWhen choosing the place of installation be surethat it complies with current safety regulations. This machine must be connected to themain electric power supply and the compressedair system. It is therefore advisable to installthe machine near these power sources. Theplace of installation must also provide at leastthe space shown in the figure to the side, so as toallow all parts of the machine to operate correctlyand without any restriction. If the machine is installedoutside, it must be protected by a storage facility.

FIGURE 2 (Packaging)

FIGURE 3

20” 20”

20”

36”

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Installation

2.4 Vertical arm Installation Unscrew the Screws (1), Washers (2) and Box (3). (Figure 4)

Unscrew the Screws (4), Lock Washer (5) and Flat Washer (6) and Pivot Pin (7). (Figure 4)

Remove the Washer (8) and Cylinder Pin (9). Put the Vertical Arm on the Base (be careful to insert the Hose from the Vertical Arm into the Hole on the Base first). (Figure 4)

Mount the Pivot Pin (7), Washers (6), Lock Washers (5) and Screws (4), tighten the Screws. Make sure not to tighten too much, enabling the Cylinder to the Arm without friction.

Put the Cylinder Pin (9) through the Eye Bolt (10) and position the Limiter (11), mount the Bushings (4). (Figure 5)

Mount the Box (3), Washers (2) and Screws (1).

Dismount Side Plate (1), connect the Hose from the Vertical Arm to the Nozzle (2). (Figure 6)

2.5 spring InstallationHold up the Mounting Arm to all the way up, dismantle Screw (1), Cap (2), Mount Spring (3), then tighten Screw (1). (Figure 6)

FIGURE 4 (Vertical Arm Installation) FIGURE 5

FIGURE 6 (Spring Installation)

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Installation

FIGURE 7 FIGURE 8

2.7 Bead Breaker Blade Installation Tighten screw (1) and flat washer (2) to mount the bead breaker blade. (Figure 8)

2.8 air storage Installation (Jet Blast Function) Unscrew the Screws (1), Bushings (2), Washers (3), attach the Air Storage Tank and tighten it. Remove the Side Protection Plate (1) (Figure 10), connect two Internal Hoses (2) to the two Nozzles (3) in the Air Storage Tank separately (Figure 9).

FIGURE 10 (Protection Plate)FIGURE 9 (Air Storage Tank)

2.6 Wheel rubber support InstallationAttach the Wheel Rubber Support, by means of Washers (2) and Screws (1). (Figure 7)

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Installation

2.9 Mounting the Gauge BoxMount the Gauge Box to the Vertical Arm with Screw (1) and Washer (2) (Figure 11). Connect the Spiral Hose to the Nozzle, situated at the back of the machine (Figure 11).

2.10 connectionBefore making the connections, make sure the characteristics of your system correspond with those required by the machine.

Even small jobs done on the the electrical system must be carried out by professional personnel.

Connect the machine to the electrical network, which must be provided with Line Fuses. An approved ground in compliance with regulations and it must be connected to the circuit breaker.

Note: Should the Tire Changer be lacking an Electrical Plug the user must install one which is at least 15 amp and conforms the voltage of the machine which is in compliance with the regulations in force.

FIGURE 11 (Mounting The Gauge)

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Installation

2.11 operating testWhen the Pedal (1) is pressed down, the Turntable should turn in the clockwise direction. When the Pedal is pulled up, the Turntable should turn in the counter clockwise direction.

Note: If the Turntable turns in the opposite direction to that shown, reverse the Wires in the Three Prong Plug.

Pressing the Pedal (2) activates the Bead Breaker; when the Pedal is released the Bead Breaker returns to its original position.

Pressing the Pedal (3) opens the four Clamps; when the Pedal is pressed again they close.

Pressing the Tilt Pedal (4) tilts the Arm; when the Pedal, is pressed again it returns to its working position.

When the Pedal, located on the left side of the machine, is pressed down to the first gear, air is released from the Airline Gauge. Gauge 10 will indicate the pressure after release of air.

When the Pedal, located on the left side of the machine, is pressed down to the Second Gear, air is released from the Airline Gauge along with a powerful jet from the Nozzles located on the Turntable Clamps.

Pressing Button 9, deflates extra pressure from the tire.

Make sure to not lean on the Turntable during this operation. Possible dust and debris could harm the operator’s vision. DO NOT push the Inflating Pedal while working.

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operation

FIGURE 12 (Breaking The Bead)

3.1 operationDon’t use this machine until you have read and understood the entire manual and the warnings. The operation of the Tire Changer is divided into three parts:

1. Breaking The Bead2. Removing The Tire3. Mounting The Tire

Before carrying out any operation, deflate the tire and take off all the Wheel Balancing Weights.

3.2 Breaking the Bead Note: When the Bead Breaker Pedal is operated, anything within the action range of the Bead Breaker Arm can be in danger of being crushed.

Check that tire is deflated. Close the Turntable Clamps completely.

Note: Bead Breaking with the Clamps in the open position can be extremely dangerous for the operator’s hands. During the Bead Breaking operations never touch the side of the tire.

Position the wheel against the Rubber Stop on the right side of the Tire Changer.

Position the Bead Breaking Blade against the Tire Bead at a distance of about 3/8” from the rim. Pay attention to the Blade, which must be correctly set onto the tire, not onto the rim.

Press down Pedal (1) to activate the Bead Breaker and release it when the Blade has reached the end of its travel, and the Bead is broken.

Rotate the tire slightly and repeat the operation around the entire circumference of the Rim, and from both sides, until the Bead is completely detached from the Rim.

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operation

FIGURE 13 (Removing The Tire)

3.3 removing the tire

Before any operation, remove the old Wheel Balancing Weights and check that the tire is deflated. Clean the Turntable. Spread the Grease onto the Tire Bead. Failure to use Grease will cause serious damage to the Tire Bead. When clamping the tire, never have your hands under the tire. To clamp the tire correctly, position the wheel, exactly, at the center of the Turntable.

The rim will lock from outside:

Position the Clamps according to the reference mark on the Turntable by pressing the Pedal down to its intermediate position.

Place the tire on the Clamps while keeping the rim pressed down, press the Pedal as far as it will go.

Rim locking from inside: Position the Clamps so that they are completely closed.

Place the tire on the Clamps and press the Down Pedal to open the Clamps and thereby locking the rim.

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operation

Make sure the rim is firmly gripped by the Clamps. Press the Pedal (4), restore the Vertical Arm to its working position. Push out the Locking Button (12), release Mounting Bar.

Lower the Mounting Bar until the mounting tools rest against the edge of the Rim and lock it using the Locking Button (12). This way, the Mounting Arm is locked in a vertical and horizontal direction and the Mounting Head is automatically moved to a distance of about 2 mm from the rim.

Do not put hands on the wheel, when moving the Mounting Arm to its working position, your hand could be crushed between the rim and the Mounting Head. With the tirebar inserted between the Bead and the front section of the Mounting Head, move the Tire Bead over the Mounting Head.

Note: In order to not damage the inner tube, if there is one, it is advisable to carry out this operation with the Valve 4” inches to the right of the Mounting Head.

Chains, bracelets, loose clothing or foreign objects in the vicinity of moving parts can be dangerous for the operator. With the tirebar held in this position, rotate the Turntable in a clockwise direction by pressing down on Pedal (1) until the tire is completely separated from the rim.

To prevent an accident, keep hands and other parts of the body as far away as possible from the Tool Arm when the Table Top is turning. Remove the inner tube, if there is one, it is unnecessary to release the Mounting Arm, then press the Down Pedal (4).

Repeat the operation for the other Tire Bead.

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3.4 Mounting the tire

Warning: Check the tire and rim to prevent a “tire explosion” during the inflating process. Before the mounting operation make sure that:

The tire and the Cord Fabric are not damaged. If any signs of damage and or defects, do not attempt to mount the tire.

The rim must be dent free and not warped. It is very important with alloy rims, as dents can cause internal micro-cracks, not visible to naked eye. These cracks can compromise the rim and also be a source of danger, especially during inflation.

The diameter of the rim and tire are exactly the same. Never try to mount a tire on a rim if you cannot identify the diameter of both.

Lubricate the Tire Beads with grease in order to avoid damaging them and to facilitate the mounting operation.

If you are tilting the Vertical Arm, be sure that there is no one behind the Tire Changer. It is not necessary when working with the same size rims, to unlock the Mounting Bar. Just tilt back (4) then tilt forward to continue.

Move the tire so that the Bead passes below the front section of the Mounting Head and is brought up against the edge of the rear section of the Mounting Head itself.

Keep the Tire Bead pressed down into the Wheel Rim Channel with your hands, press down on the Pedal (1) to rotate the Turntable clockwise. Continue until you have covered the whole circumference to the Wheel Rim. Insert the inner tube (if there is one).

Repeat the same operations to mount the upper side of the tire.

Note: Dismounting and mounting are always done with the clockwise Turntable rotation, counterclockwise rotation is used only to correct operator error or if the Turntable stalls.

operation

FIGURE 14 (Mounting The Tire)

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operation

FIGURE 15 (Inflating Tire)

3.5 Inflation

Pay strict attention to the following instructions while inflating your tire. There could be a possibilty when inflating your tire a accidental burst could occur. This Tire Changer has no protection for the user or its spectators if a tire were to burst accidentally. Be sure to pay strict attention while inflating your tire.

A burst tire can cause serious injury or even death to the operator. Confirm that the wheel and the tire are of the same size.

Check for any defects, and the condition of wear on the tire, before beginning the installation.

Inflate the tire with brief jets of air, checking the pressure after every jet.

Maximum inflating pressure is 50 psi / 3.5 bar., in any case, never exceed the recommended pressure by the manufacturer.

Keep your hands and body as far away as possible from the tire.

3.6 Inflating tire using airline Gauge To inflate a tire, proceed as follows:

Connect the Airline Gauge Fitting to the Tire Valve.

Make another check to be certain that the tire and rim diameter correspond.

Between air jets, frequently check the pressure until the required pressure is reached.

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operation pse tc-470 tire changerInstallatIon manual

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Explosion Hazard

Never exceed 50 psi / 3.5 bar while inflating the tire on a fixed position.

If a higher inflating pressure is required, remove the wheel from the Turntable and continue the inflation inside a special protection cage (commercially available).

Never exceed the max inflating pressure given by the tire manufacturer.

Always keep hands and body away from the inflating tire.

Only specially trained PSE personnel are allowed to perform these operations. Do not allow other persons to operate or to stay near the Tire Changer.

3.7 Inflating With Jet Blast system (optional) The Jet Blast Inflation System facilitates inflation of tubeless tires, thanks to a powerful jet of air from the Nozzles positioned under the Clamps.

During this phase of work, the level of noise can reach 85 decibels, it is advisable to use noise protection during this procedure. Lock the wheel on the Turntable and connect the Inflation Head to the Tire Valve.

Check to be certain that rim and beads are sufficiently lubricated. If necessary, lubricate some more.

Make another check to be certain the tire and rim diameter correspond, press Pedal (5) down to the First Gear, directly inflating.

If the bead of the tire is not well seated, due to a strong bead, lift the tire manually until the upper bead seals against the rim. Then press the Pedal (5) all the way down to second gear. A strong jet of air will be released through the Nozzles in the Slides and this will help the bead seal.

Release the tire; set the Pedal (5) to the first gear and continue to inflate the tire with short jets of air while frequently checking the pressure between air jets until the required pressure has been reached.

If the Tire Pressure is to high, press Button (9) on Gauge (10), it will release excess pressure.

Explosion Hazard

Never exceed 50 psi / 3.5 bar, while inflating the Tire on a fixed position.

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oper./storage/Maintenance

If a higher inflating pressure is required, remove the wheel from the Turntable and continue the inflation inside a special protection cage (commercially available).

Never exceed the max inflating pressure given by the Tire Manufacturer.

Always keep hands and body away from inflating Tire.

Only specially trained personnel are allowed to perform these operations. Do not allow other persons to operate or to stay near the Tire Changer.

4.1 storage In the event of storage for long periods of time be sure to disconnect all sources of power and grease the Clamp Sliding Guides on the Turntable to prevent them from oxidizing.

5.1 General Warning Unauthorized personnel may not carry out maintenance work. Regular maintenance, as described in the instructions, is essential for the correct operation and long lifetime of the Tire Changer.

If maintenance is not carried out regularly, the operation and reliability of the machine may be compromised, thus placing the operator and anyone else at risk.

Before carrying out any maintenance work, disconnect the Electric and Pneumatic Supplies. It is necessary to depress the Bead Breaker Pedal 3 to 4 times in order to let the air pressure go out through the Circuit. Defective parts must be replaced, exclusively by expert personnel using the manufacture’s spare parts.

Removing or tampering with Safety Devices (Pressure Limiting and Regulating Valves) represents a concern of safety regulations and will void the warranty.

5.2 Maintenance operations Clean the Turntable once a week with diesel fuel to prevent the build up of dirt. Also, don’t forget to grease the Clamp Sliding Guides, this will prolong the life of the Sliding Guides.

Carry out the following operations, at least once every 30 days:

Check the oil level in the Lubricator Tank (1). If necessary, unscrew Screw (2), remove Lubricator Tank (1), then fill it up with lubricator oil (only specialized oil for compressed air circuit). (Figure 16)

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Maintenance

FIGURE 16 FIGURE 17

Lubrication adjustment, check that a drop of oil is siphoned into the Airline, every 10 times the Pedal (1) is pressed down. If not, regulate, using the Screw (2). (Figure 17)

After 20 days of work, retighten the Clamp Tightening Screws (1) and the Screws on the Turntable Slides (2).

If the Turntable doesn’t work, it may be caused by a loose Drive Belt, check it as follows:

Before any operations, disconnect the Electric Power Supply.

Remove the left side Body Panel of the Tire Changer.

Tighten the Drive Belt, by means of the special adjusting Screw (1) on the Motor Support. (Figure 17)

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Maintenance

FIGURE 18 FIGURE 19

If the Clamps open/close slowly, it may be necessary to clean or replace the Silencer foropening/closing Clamps and proceed as follows: (Figure 20)

1. Remove the Left Side Panel of the machine. 2. Unscrew the Silencer on the Clamp opening/closing Pedal.3. Clean by a jet of compressed air, or if damaged, replace by referring to the spare parts catalogue.

If the speed of the Bead Breaker Blade becomes slow, it may be necessary to clean or replace the Silencer of the Bead Breaker Blade and proceed as follows (Figure 21):

1. Remove the Left Side Panel of the machine. 2. Unscrew the Silencer on the Bead Breaker Blade Pedal. 3. Clean by a jet of compressed air, or if damaged, replace by referring to the spare parts catalogue.

FIGURE 20 FIGURE 21

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connection Map

LN

PE

N

L2

blue U2

yellow U4

red u1

brown U3

M1~-M

z2

z1

black

white

1.1 KW 1~

1.0mm2

S0

12 11

10 9

8 7

6 5

4 3

2 1Size of all wire is 1.0mm2

11-2 x x

9-10 x x

7-8 x

5-6 x

3-4 x

1-2 xContact to Contact L O R

110v-1PH

-r

-r

LN

PE

N

L2

M1--M

red

red

1.1 KW 1~

1.0mm2

S0

12 11

10 9

8 7

6 5

4 3

2 1

yellow

yellow

c

c

c

Size of all wire is 1.0mm2

110v-1PH

11-2 x x

9-10 x x

7-8 x

5-6 x

3-4 x

1-2 xContact to Contact L O R

-r

4 lead Motor

6 lead Motor

note:to reVerse rotatIon, sWItcH YelloW WIres

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parts

parts section

pse tc-470 tire changerInstallatIon manual

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Page 23: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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parts

No. Symbol Qty.1 72101 12 70101 13 00101 14 00102 15 PD006 56 TD006 57 N0615 58 W0101 19 W0102 210 70102 111 N0620 312 PD006 313 BZ1002 114 W0103 115 WSG14 1

No. Symbol Qty.16 W0104 417 W0105 118 W0106 119 W0107 120 W0108 421 W0109 122 W0120 123 00103 124 N0620 625 PD006 626 W0121 127 L10160 227 L10180 227 L10200 228 00104 6

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Page 24: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

22 of 36Volume: 03.03.2010 04:50 PM

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Page 25: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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No. Symbol Qty.1 72201 12 WDG14 13 KZ801 14 KKLM1 15 KNZ802 16 W0201 17 00201 18 N0620 29 PD006 210 KZ601 111 70202 212 W0202 213 70203 214 N0865 215 70204 216 PD008 217 M1008 218 M1012 219 70205 220 70206 121 N1265 222 70301 123 70302 124 PD008 225 N0820 226 70303 127 70304 128 N0820 129 W0301 130 W0302 131 00301 132 00302 133 M1010 134 KZ601 235 N0515 4

No. Symbol Qty.71 172 173 174 175 276 177 278 279 280 1

No. Symbol Qty.36 W0306 137 W0304 138 PJ1210 239 00303 140 ZJ1215 241 00304 142 00305 143 TD012 144 00306 145 L1215 146 KW801 247 00401b 148 70207 149 70208 450 70209 151 00401c 152 M212 153 00401f 154 M208 855 70210 156 70211 157 L1035 158 M110 159 W0305 160 70212 161 Y0410 362 PJ1040 563 M1010 564 70213 165 N0665 266 70305 267 PD006 268 Y0640 269 TD006 270 YMS601 1

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Page 26: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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parts

No. Symbol Qty.1 W0306a 12 W0306b 13 O8265 44 W0306c 35 W0306d 16 W0306e 1

3 4 5

61

2

1

234

5

6

7

8

9 10

11

12

13

14

15

16

171819

No. Symbol Qty.1 00401 22 N1235 43 TD012 44 PD012 45 00402 26 00403 17 00405 48 00406 49 00407 110 W0401 111 L1615 112 00407 413 00408 114 TD010 415 ZK012 216 L1095 417 00409 218 PD010 419 00410 4

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Page 27: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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No. Symbol Qty.1 00401a 42 O70265 23 M2008 84 YW8101 25 00401b 16 00401c 17 00401d 18 00401e 19 00401f 110 W0402 111 O20265 1

parts

8

9

10

11

7654

3

2

1

pse tc-470 tire changerInstallatIon manual

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Page 28: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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No. Symbol Qty.1 KK028 12 O2224 23 O1624 14 W0701 15 00701 86 M2008 167 O18057 28 M2012 19 00702 110 00703 111 00704 112 00705 113 O18031 214 N1230 2

No. Symbol Qty.15 TD012 216 00706 217 YW8101 218 W0702 119 W0703 120 00707 121 PD016 222 ZK016 123 M2016 124 00708 125 W0704 126 M2012 127 PD012 128 00709 1

parts

9

87

6

5

4

321

28 27 26 25 24 23

22

21

20

19

10 11 12 13 14 15 16 17 18

pse tc-470 tire changerInstallatIon manual

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Page 29: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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No. Symbol Qty.1 00601 12 KZ1003 23 YZ801 24 O7031 45 00602 16 KZ1002 47 PJ0506 10

parts

1234

5

6

7

14

1312

11 10 9 8 7 6 5

4

321

No. Symbol Qty.1 PD006 82 TD006 83 N0620 84 00801 15 KW801 26 00802 17 00803 18 KK028 19 O40265 410 00804 111 KW1003 412 M1006 113 00805 114 00806 1

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Page 30: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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parts

No. Symbol Qty.1 00901b 12 00902 13 ZC6010 14 00903 15 PJ1452 16 W0901 17 ZC6205 28 00904 19 PJ0628 110 W0902 111 00905 112 00906 1

No. Symbol Qty.13 N0620 114 W0903 115 00907 116 00908 117 00909 118 ZC6208 119 ZK050 120 M1008 521 TD008 522 W0904 123 00910 124 N0835 5

1

2

3

4

5678

910

11

121314

15

161718192021

22

23

24

pse tc-470 tire changerInstallatIon manual

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Page 31: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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parts

No. Symbol Qty.1 01001 22 01002 33 N0525 64 PD005 65 M1005 66 W1001 27 M1006 48 PD006 49 N0620 410 01003 111 W1002 112 01004 213 B0315 414 W1003 215 W1004 116 01005 117 01006 118 W1005 119 B0410 320 W1006 121 M2008 322 N0615 423 PD006 624 M1006 425 W1006 126 01007 127 M2008 328 01008 329 W1007 430 01009 231 01010 132 01011 3

11 12 13 14 15 16 17 18 19 20

21

222324

252627

28

293031321

2345

6

78910

pse tc-470 tire changerInstallatIon manual

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Page 32: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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parts

No. Symbol Qty.1 W1007 12 01101 13 ZK012 24 W1101 15 N0645 16 N0525 17 M1006 28 W1002C 19 01102 110 W1103 111 01103 112 PD005 113 TD005 114 N0510 115 01104 116 W1002B 117 W1104 118 KZ801 319 W1105 120 M1005 221 TD005 222 PD005 223 N1025 224 TD010 225 PD010 226 N0525 227 01008 128 01011 129 01012

No. Symbol Qty.1 O1744 62 W1002A 53 W1002B 14 W1002C 25 KZ801 36 1011 1

22 21 20 19 18 17 16 15 14

131211109

8

7

5

4

6

321

2324252627

2829

6

12

3

4

5

pse tc-470 tire changerInstallatIon manual

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Page 33: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

31 of 36Volume: 03.03.2010 04:50 PM

parts

No. Symbol Qty.1 01201 12 KZ1003 23 W1201 14 PD008 25 TD008 26 L0820 27 DSG14 18 W1202 19 NSG14 110 W1203 1

8

7

65

4

9 10

1

3

2

pse tc-470 tire changerInstallatIon manual

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Page 34: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

32 of 36Volume: 03.03.2010 04:50 PM

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Page 35: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

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No. Symbol Qty.1 07101 12 KZ801 23 M2008 84 07102 15 O75265 26 O16247 W04028 07103 19 M2012 110 07104 411 07105 112 N0615 613 PD006 614 TD006 615 07106 116 07107 117 L10130 418 PD010 419 TD010 420 M1010 421 07108 122 07109 123 ZK012 124 07110 125 07111 126 07112 127 BY515 228 07111 129 07112 130 N0645 331 TD006 332 PD006 333 N1095 634 TD006 635 PD006 636 N1055 337 T0010 338 07114 139 07119 1

No. Symbol Qty.40 07113 141 07116 1542 07117 1543 07118 644 N0620 145 TD006 146 07120 147 PD004 248 M1004 249 07121 150 KZ802 251 W7101 152 07122 153 W7102 254 07122 155 M1018 156 07123 157 07124 158 07125 159 N0620 160 TD006 161 N0620 162 TD006 163 07126 164 W7103 165 07127 166 07128 167 N1020 168 TD010 169 07129 170 07115 171 07130 172 M1010 173 W7104 174 ZK030 175 W7105 176 07131 177 N1020 178 TD010 1

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Page 36: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

Warranty Activation FormATTENTION: MAIL TODAY TO ACTIVATE YOUR WARRANTY !

WARRANTY IS NON-TRANSFERABLE

Company Name: ______________________________________________________Owner / Shop Manager: ________________________________________________address: ____________________________________________________________Phone: ( ) ________________Fax: ( ) _______________Cell: ( ) _______City/State/Province/Zip: ________________________________________________E-mail: ______________________________________________________________

Purchased From: ____________________________________ Purchase Date: ____address: _____________________________________________________________City: ________________________________State: ___________________ Zip: ____Office Phone: ( ) ____________________ Cell Phone: ( ) ________________

FOLD IN HALF, TAPE TOP, APPLY STAMP & MAIL !!!

MODEL NO: pse tc-470CAPACITY:

SERIAL NO:DATE:

pse tc-470

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Page 38: InstallatIon Manual operatIon InstructIons · • JET BLAST Air Bead Seating System • Strong Pneumatic Bead Breaker / 2.75 TON of Force • Manual Operation Mounting & Demounting

Pro-Series EquipmentP.O. Box 734Franklin, IN

PlaceStamp

Here

Pro-Series EquipmentP.O. Box 734Franklin, IndianaATTN.: Warranty Dept.

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