VENDOR : SHENYANG BLOWER WORKS GROUP CORPORATION

REQ. NO. : 1210-00-MC-REQ-301

ITEM NO. : 30-C-1001

ITEM DESCRIPTION : FEED GAS COMPRESSOR

PIDEC DOC. NO. : VD-1210-301-DSH-191

TOTAL PAGES : 6(Excluding Attachments)

Name : Req. No.: Seq. No.:

Signature :

Date:

0

Rev Authorized by

Yu Shengli

DE

Eng. Phase

EXT

Purpose of Distribution (POD)

2014.04.14 ISSUED FOR APPROVAL

Date Description

Ma Xin

Prepared by Checked by Approved by

COMMENTS AS MARKED: Documents/Drawings Were Checked By PIDECAnd Marked Comments Must Be Considered By Vendor. Vendor Shall ReviseDocuments/ Drawings As Per Comments And The New Revision Of Documents/Drawings Must Be Reissued Prior To Fabrication.

NO COMMENT: Documents/ Drawings Were Checked By PIDEC And FurtherSteps Can Be Followed.

Purpose of Issue (POI)

Wang Yan Ma Xin

PIDEC review & comments does not absolve the vendor of the responsibility for thecorrectdesign, manufacturing and operation of the equipment.

NOT RETURNED: Document Was Received For Information And Not ReturnedTo The Vendor.

ACCEPTABLE WITH COMMENTS: Documents/Drawings Were CheckedBy PIDEC And Comments Must Be Considered By Vendor.Fabrication CanProceed Accordingly. Revised Document To Be Issued Either For Review Or AsFinal Certified. However PIDEC Will Check The Revised Document For ProperIncorporation Of Comments.

REJECTED: Documents/ Drawings Were Checked And It Is Not In Comply WithPurchase Requisition Requirements.

Eps contractor:Petrochemical IndustriesDesign & EngineeringCo.(PIDEC)PROJ.NO.:1210

Owner:BushehrPetrochemicalCompany(BUPC)PROJ.NO.:ME16

MC:

BUSHEHR METHANOL PLANT

Gear Box Datasheet for 30-C-1001SHENYANG BLOWERWORKS GROUPCORPORATIONPROJ.NO.: H2087

VD-1210-301-DSH-191

1

2

3

4

5

6

7

8

9

10

×

Second Issue Third Issue

Rev. 02

No.

Rev. 0A Rev. 00 Rev. 01

Internal Issue

××

×

Rev. 04 Rev. 05

Sixth Issue

Rev. 03

Rev.: 0

Change Index During Formal Issues

First Issue Reason of Latest Change

Eps contractor:Petrochemical IndustriesDesign & EngineeringCo.(PIDEC)PROJ.NO.:1210

MC:

Owner:Bushehr

Petrochemical

Company(BUPC)

PROJ.NO.:ME16

SHENYANG BLOWERWORKS GROUPCORPORATIONPROJ.NO.: H2087

BUSHEHR METHANOL PLANT

Gear Box Datasheet for 30-C-1001

VD-1210-301-DSH-191

Fourth Issue Fifth Issue

1 APPLICABLE TO: PROPOSAL PURCHASE × AS BUILT Rev

2 FOR MANUFACTURER

3 SITE MODEL NO.

4 UNIT SERIAL NO.

5 SERVICE DRIVER TYPE

6 NO. REQUIRED ONE DRIVEN EQUIPMENT

7 NOTE: NUMBERS WITHIN ( ) REFER TO APPLICABLE API STANDARD 613 PARAGRAPHS.

8 NOTE: INFORMATION TO BE COMPLETED BY: PURCHASER MANUFACTURER PURCHASER OR MANUFACTURER

9 RATING REQUIREMENTS BASIC GEAR DATA

10 Driven Equip kw(2.1.4): Norm. Max × Single Stage Single Helical

11 Driver kw: Rated Max Double Stage × Double Helical

12 Normal Transmitted Power (2.2.2) kw Epicyclic

13 Gear Unit Rated Power(2.2.1) kw

14 Torque @ Max Cont Speed: kg.m Mechanical Rating (1.5.16) kw @ RPM

15 Max Torque(2.2.1): kg.m @ RPM Gear Service Factor (2.2.3.1) (Actual)

16 Reducer × Full Load Gear Unit Power Loss kwkW

17 Rated Speed,RPM(2.1.5): Gear Unit Mechanical Efficiency %

18 Input × Specified Rating Speed, RPM Pinion Gear

19 Output Specified × Hardness used for

20 Allow Var In Gear Ratio(2.1.5)(+)(-): % Rating, (HB or Rc) Pinion Gear

21 Max Continuous Speed(1.5): RPM Tooth Pitting Index, "K" Mpa (2.2.4.1)(2.2.4.2) :

22 Trip speed(1.5)(2.1.7): RPM Allowable Actual

23 Gear Service Factor (2.2.3.1): (Min) Material Index Number (Fig 3, Table 4)

24 Hardness(2.2.3.2) Pinion Gear Bending Stress Number, "St" MPa (2.2.5.1)(2.2.5.2):

25 Shaft Assembly Designation(2.1.19): Pinion: Allowable Actual

26 Hs Shaft Rot Fac'g Cpl'g (2.1.20.2) CW × CCW Gear: Allowable Actual

27 Ls Shaft Rot Fac'g Cpl'g (2.1.20.2) CW × CCW Pitch Line Velocity m/sec

28 External Loads (2.1.16): Anticipated SPL (2.1.6) dBA @ m

29 Other Opearating Conditions (2.2.2) (2.6.1.3): WR² Referred To LS Shaft kg·m²

30 Breakaway Torque To HS Shaft kg·m

31 INSTALLATION DATA(2.1.14) Pinion teeth Hardness Range:

32 Indoor Heated × Under Roof Pinion teeth hardening method:

33 × Outdoor × Unheated × Partial Sides HS Shaft Separate Hardness Range:

34 × Grade Mezzanine Gear Teeth (rim) Hardness Range:

35 Winterization Req'd Tropcalization Req'd Gear teeth hardening method:

36 Elec. Area (2.1.10) Class Ⅱ Grp Zone Gear Hub: 37 Elec'l Area (2.1.10) Class Ⅱ Zone Ⅱ Temp Forged Cylinder × Forged & Coped Fabricated

38 Max Allow SPL (2.1.6) dBA @ m Gear To Shaft fit method (2.5.3.2)

39 Elevation Ft Barometer kPa abs Integral × Keyed interference Keyless Inteference

40 Range Of Ambient Temperatures: Rim Attachment (2.5.3.2) –

41 Dry Bulb Wet Bulb LS Shaft Hardness Range

42 Normal °C °C Journal static Weight loads (2.6.6.3)

43 Maximum °C °C Pinion kg Gear kg

44 Minimum °C °C Total Gear Unit Assembled Weight kg

45 Unusual Conditions × Dust Fumes NOTES:

46

47 NOTES: note 1: add noise enclosure48

49 ADDITIONAL REMARKS:

1

SHENYANG BLOWER WORKGROUP CORPORATIONPROJ.NO.:H2087

BUSHEHR METHANOL PLANT

Gear Box Datasheet for 30-C-1001

VD-1210-301-DSH-191 Rev.: 0

Eps contractor:Petrochemical Industries Design &Engineering Co.(PIDEC)PROJ.NO.:1210

Owner:Bushehr PetrochemicalCompany(BUPC)PROJ.NO.:ME16

MC:

C

Assaluye,IRANMETHANOL PLANT

238266

85(note 1)

105

1

140 3860

58+4 HRC

case hardened

-

11000

58+4 HRC

case hardened

3193

HB269-302

15.87

Ⅱ

58 HRC 58 HRC

266 244

1.89 1.78

3.03

L-R

T2

6300X1.6 1494/ 12727

1.6

136

97.8

12727 1494

5

52

85(note1) 1

33

12727X1.05X1.1

1.6

≥58HRc ≥58HRc

12727

Increaser

Nominal1494

12727 Nominal

0.5

12727X1.05

30-C-1001ELECTRIC MOTOR

BCL404(H2087)FEED GAS COMPRESSOR

6300

5698

6300

6300

482

482

SBW75HS

Page 1 of 4

Bushehr Petrochemical Complex

1 GEAR DATA COUPLINGS AND GUARDS Rev

2 Pinion Gear Pinion Shaft Gear Shaft

3 Number Of teeth: Coupling Furnished By (3.2.1)

4 Gear Ratio Mount Coupling Halves (3.2.2)

5 Tangential Load,"Wt",N(2.2.4.2) Cplg. Guard Adapter By (3.2.3)

6 AGMA Geometry Factor"J": Cplg. Guard Furnished By (3.2.3)

7 Pitch Diameter, mm: Coupling vendor (3.2.3)

8 Outside Diameter, mm: Vendor's model number (3.2.3)

9 Root Diameter, mm: Coupling weight on shaft, kg

10 Center Groove Diameter mm: CG Inboard/outboard of shaft end,mm

11 Normal Pressure Angle, Degrees Hub Drill Template Provided

12 Normal Diametral Pitch SHAFT END DETAIL (2.5.4.2)

13 Helix Angle, Degrees Shaft end detail specified by: Purchaser × Gear Vendor

14 Center Distance (Integral Unless Otherwise Specified)

15 Back lash,mm Shaft end detail if 'Otherwise' specified: Pinion Gear

16 Net Face width,"Fw",mm Tapered/Keyless 17 Pinion L/D Tapered / 1-Key

18 Face Overlap Ratio Tapered / 2-Keys

19 transverser Contact Ratio Cylindrical / 1-Key

20 AGMA 6011 Service Factor Cylindrical / 2-Keys

21 Ratings based on ANSI/AGMA 6011 with SF=1.0 Other

22 Durability Power Shaft Diameter, mm

23 Strength Power (If integral flange use diameter imediately adjacent to flange)

24 Tooth Surface Finish μm RA RADIAL BEARINGS

25 Tooth Generation Process PINION Gear

26 Tooth Finishing Process Type

27 Lead Modification(2.2.4.6) Not Req'd × Req'd Diameter, mm

28 Calculated Total Lead Mismatch μm Length, mm

29 Journal Velocity, m/sec

30 SCUFFING DATA (2.2.6) Loading, kPa

31 Scuffing Data per ANSI/AGMA 925-A03 Clearance (min-max), mm

32 Scuffing Risk (2.2.6) Calculation Method Span, mm

33 Composite surface roughnexss σx μm Power loss each brg., kw

34 Specific film thickness, EHL λmin μm Oil flow each brg., L/min

35 Tooth temperature, θ M ℃

36 Maximum Contact Temperature，θ B max ℃ THRUST BEARING(S)

37 Location

38 MATERIALS Manufacturer

39 Gear Casing Oil Seals Type

40 Pinion (s) Size

41 Gear Rim(s) Area, mm2

42 HS Shaft LS Shaft Loading, kPa

43 Radial Bearings Backing Rating, Kpa

44 Thrust Bearing(s) Backing Int.Thrust Load, N (+)(-)

45 Ext. Thrust Load, N (+)(-)

46 SHAFT END DETAIL Power loss each, kw

47 × Gear Shaft End for Coupling Integral Flange (2.5.4.2) Oil flow each, L/min

48 × Pinion Shaft End for Coupling Integral Flange (2.5.4.2) NOTES:

49 Other:

50

1

2.28 the integral temperature

Page 2 of 4

alloyed steel AISI 4135alloyed steel AISI E3310 later-

20

- LS Shaft

Owner:Bushehr PetrochemicalCompany(BUPC)PROJ.NO.:ME16

MC: SHENYANG BLOWER WORKGROUP CORPORATION

PROJ.NO.:H2087VD-1210-301-DSH-191 Rev.: 0

Eps contractor:Petrochemical Industries Design &Engineering Co.(PIDEC)PROJ.NO.:1210

BUSHEHR METHANOL PLANT

Gear Box Datasheet for 30-C-1001

- 10

0,0

- later

- 2

- 1500

tilting pad

- 162 / 86

- 11842.5

- SBW

640640

44 4

6132032

0.23-0.285 0.28-0.33

120130

86.6 18.8

190

tilting pad tilting pad

130 240

later

later later

Kop-flex Kop-flex

later later

babbit steel

Kop-flex

SBW

later

85

125

-

-

alloyed steel AISI E3310

babbit steel

87

Aluminium

alloyed steel AISI E3310

ASTM A36（welded steel）

0.565

8.2

66

grinding grinding

23.6

0.4 0.4

hobbinghobbing

1.3446

-

--

0.42-0.52

240

1.523

7.9051

5.084

20

31.05564842

750

1350.412

146.088 1326.912

140 1300

169.588

157.588 1342.412

27 230

8.519

60790

0.517 0.53 SBW

Kop-flex

SBW SBW

SBW SBW

1 LUBRICATION REQUIREMENTS ADDITIONAL REQUIREMENTS Rev

2 × Oil System Furnished By (2.8.3): × VIBRATION DETECTORS

3 Other Gear Vendor RADIAL (3.4.2.1) (2.7.4.5) (2.7.4.6)

4 Oil Visc: cP @ 40℃ cP @ 100℃ (2.8.6) × Manufacturer × Total No.

5 ISO Grade × X-Y Probes Pinion bearings × Coupling End × Blind End

6 × X-Y Probes Gear bearings × Coupling End × Blind End

7 MESH Other

8 Mesh and windage power loss AXIAL (3.4.2.1) (2.7.4.5) (2.7.4.6)

9 Oil Flow, Mesh L/min × Manufacturer × Total No.

10 × Dual Probes at each thrust bearing

11 LUBRICATION REQUIREMENTS Single Probe any shaft without thrust bearing

12 Min. Startup Oil Temperature oC Other

13 Normal Oil Inlet temperature oC KEYPHASOR (2.7.4.5) (2.7.4.6)

14 Maximum Oil Inlet Temperature oC × Manufacturer Total No.

15 Unit Oil Flow (Total) L/min ×16 Unit Oil Pressure bar Other

17 × Oil Visc: cP @ 40℃ cP @ 100℃ (2.8.6) ACCELEROMETER (3.4.2.1) (2.7.4.5) (2.7.4.6)

18 × ISO Grade Manufacturer No.required

19 Pinion Coupling End Gear Coupling End

20 PIPING CONNECTIONS Other

21 Service No Size Type

22 Lube Oil Inlet TEMPERATURE DETECTORS23 Lube Oil Outlet Dial Type Thermometers (3.4.2.7)

24 Casing Drain* - Type Brg. Temp. Sensors (3.4.2.7) (2.7.1.3)

25 Vent × RTD Thermocouple / Simplex × Duplex

26 Casing Purge Calibration

27 *Casing drain is 'dead bottom' housing drain, not lube oil outlet × HS/LS Bearings no. sensors each /

28 MOUNTING PLATES × Thrust - number of sensing elements each face

29 × Gear Furnished w/ (3.3.1.1)

30 × Baseplate Soleplate Subplate(s) (3.3.2.10) OTHER VIBRATION AND TEMPERATURE31 × Mounting Plate(s) Furnished By (3.3.1.1) (3.4.2.5)(3.4.2.6) SBW Gear Vendor32 Baseplate Leveling (3.3.2.3) Oscillator Demodulators Supplied By33 Baseplate With Leveling Pads (3.3.2.3) Vibration Monitor Supplied By ×34 Baseplate Suitable For Column Mounting (3.3.2.4) Vibration Shutdown Delay Time Seconds35 Vendor Review of Purchaser's Foundation Dwgs. (2.1.13) Temperature Monitor Supplied By × 36 Grout Type (3.3.1.2.4): Oscillator Demodulator J-box By ×37 Temp. Sensor Termination J-box By

38 CONTRACT DATA J-box Type: Mount:

39 Test Data Prior To Shipment

40 × Progress Reports (5.3.3)41 Vendor Signoff of Inspector Checklist (4.1.1.3) × Undamped Critical Analysis Report (2.6.2.1) :42 × Information Retained for 20 years (4.2.1.1) (4.2.2.6.1) w/ Dampd Rotr Respns Analys Rprt (2.6.2.4.3) (2.6.2.6)43 × Technical Manual (5.3.5.4) Other No44 PAINTING (4.4.3.1) × Spare Set Of Gear Rotors (4.3.2.4)45 × Painting Housing Interior not Allowed (2.3.1.14) Gear Case Furnished With Inlet Purge Connection (2.4.3)

46 SHIPMENT × Orientation Of Oil Inlet & Drain Conns. (2.4.6)

47 Steel Rotor Storage Container (4.4.5) Shaft Covers (4.4.4) × Filter Breather Location (2.3.1.12)

48 Contract Unit Spares Torsional Device Provisions (2.5.4.5)

49 Export Boxing × × Rotor Vertical Storage Provisions (2.5.4.8)

50 Domestic Boxing Rotor Vertical Storage Fixture(s) (3.6.2)

51 Outdoor Storage Over 6 Mos. × 3 yr Indoor × (4.4.3.9) Vendor Service Rep. on Site (2.1.13)

Compressor

46 6.78

38kw

65

25

48

53

360

1.5-2.0

46 6.78

VG46

1 3" ASME B16.5 Class150 RF SO

2 10" ASME B16.5 Class150 RF SO

--

Compressor

SBW standed procedure

BENTLY NEVADA 8

BENTLY NEVADA 2

1

One on Input Shaft One on Output Shaft

1(total=2)

Torsional Analysis By (2.6.5.2) Gear vendor

MISCELLANEOUS

2 2

Eps contractor:Petrochemical Industries Design &Engineering Co.(PIDEC)PROJ.NO.:1210

see outline

on top of casing

BENTLY NEVADA

SHENYANG BLOWER WORKGROUP CORPORATION

PROJ.NO.:H2087VD-1210-301-DSH-191 Rev.: 0

wner:Bushehr PetrochemicalCompany(BUPC)PROJ.NO.:ME16

MC:

Page 3 of 4

Gear Box Datasheet for 30-C-1001

1 INSPECTIONS AND TESTS (4.1) Rev

2 Advance Notice of Witness Testing Required (4.1.3) NOTES:3 Number Calendar Days

4 Wit- Ob- Test

5 Req'd ness serve log

6 Shop Inspection (4.1.1)

7 Cleanliness Inspection (4.2.3.1)

8 Hardness Verification (4.2.3.3)

9 Dismantle-Reassembly (4.3.2.3.1) ×10 Contact Check (2.5.2.2) ×11 Contact Check Tape Lift (2.5.2.2)

12 Gear Accuracy Check (2.5.2.1) ×13 Double Helical Axial Stability (2.5.2.3) ×14 Special testing integral forged gears (2.5.3.3)

15 (testing per mutual agreement)

16 Residual Unbalance Chk. (2.6.6.2) × ×17 Mechanical Run Test (Main) (4.3.2) × ×18 Mech. Run Test (Spare) (4.3.2.4)

19 Add'l. Mechanical Tests (4.3.2.2.16)

20 Part Or Full Load And Full Speed

21 Test (4.3.3.1)

22 Full Torque, Reduced Speed (4.3.3.2)

23 Full Torque Static Test (4.3.3.3)

24 Back-To-Back Locked Torque

25 Test (4.3.3.4)

26 Sound Level Test (4.3.3.5) ×27 Additional Gear Tooth Test (4.2.2.8)

28 Use Shop Lube System

29 Use Job Lube System

30 Use Shop Vibration Probes, Etc.

31 Use Job Vibration Probes, Etc.

32 Final Assembly, Maintenance &

33 Running Clearance (4.2.1.1.e)

34 Oil System Cleanliness (4.2.3.2)

35 Oil System-Casing Joint

36 Tightness (4.3.2.1.4) ×37 Warning And Protection

38 Devices (4.3.2.1.5) ×39 Seismic Vibration Data (4.3.2.2.3)

40 Vibration, Phase Plots (4.3.2.2.12) ×41 Oil Inlet Range Test (4.3.2.2.13)

42 Tape Recorded Vibration Data

43 (4.3.2.2.14)(4.3.2.2.15) Purchaser copy

44 NON-DESTRUCTIVE TESTING (4.2.1.2) (4.2.2.1)45 Surface Sub-Surface Log

46 Casing

47 Rot. Elemts.

48 Bearings

49 Other :

50 (Specify)

Eps contractor:Petrochemical Industries Design &Engineering Co.(PIDEC)PROJ.NO.:1210

SHENYANG BLOWER WORKGROUP CORPORATION

PROJ.NO.:H2087

BUSHEHR METHANOL PLANT

Gear Box Datasheet for 30-C-1001

VD-1210-301-DSH-191 Rev.: 0

wner:Bushehr PetrochemicalCompany(BUPC)PROJ.NO.:ME16

MC:

Page 4 of 4

SEE GEAR BOX'S ITP