FOR MORE INFORMATION PLEASE CONTACT - …€¦ · · 2016-08-16FOR MORE INFORMATION PLEASE...

www.macpowercnc.com

VMCseries

FOR MORE INFORMATION PLEASE CONTACT

NORTH ZONE

Delhi : 09711113259

0981094893708950469265

08950469265

08950469265

08950469265

: 08950469265

Faridabad 09711113259

09810948937

Ghaziabad : 09711113259

: 09711113259

09810948937

09810948937

Noida

09711113259 09810948937

Sonepat

Ludhiana : 09988693302Haridwar : 09810675241

Jaipur

Mohali : 09988693302

Indore : 09326609928

Alwar : 09314204111: 09314204111

Bhopal : 09326609928

SOUTH ZONE

Bangalore : 09663972912Chennai : 09381087930

Coimbatore : 09842333565Hyderabad : 09618121277

WEST ZONE

Rajkot : 09377787930

Jamnagar : 09377987930

Surendranagar : 09377787930

Morbi : 09374730249

Ahmedabad : 09377587930

Baroda : 09377087930

Mumbai : 09320387930

Nasik : 09371387930

Nagpur : 09326609928

Aurangabad : 09371287930

Kolhapur : 09324487930

Pune : 09321087930

EAST ZONE

Kolkata : 08100566680

an ISO 9001:2008certified company

Macpower CNC

Macpower_CNC

MACPOWER CNC MACHINES PVT. LTD.

Plot No. 2234, Near Kranti Gate, GIDC, Metoda - 360021. Rajkot, Gujarat. (INDIA)

www.macpowercnc.com

P. +91 2827 287930 / 2 F. +91 2827 287933

[email protected]

+9

1 8

98

00

00

02

3

V 2

19

9

02-03

Our new generation Vertical Machining Centers are incorporate a wide range of

enhancements and available with a myriad of options to choose from.

The modular machine portfolio and sophisticated engineering knowledge that

enables us to deliver optimized solutions with optimal performance that make

Macpower VMCs better than ever before.

V-1166, V-1366 ,V-1588 ,V-1888 & V-2199 with 4LM Guideways on Y Axis

and others are with 2LM Guideways on Y Axis

Overview

Double-Anchored Ball ScrewsBall Screws are directed by direct coupled AC

servo motor with flexible coupling. This greatly

improves positioning accuracy, and provides

more accurate threading and contouring. Ball

Screws are anchored at both ends and inspected

for parallelism with axis guide. Pre-loaded ball

nuts eliminate backlash.

Reliable ATCTwin arm type side mounted ATC driven by

screw and cam speed up tool changing time

with random access and resulted in reduce

cycle time and higher productivity. Each

subsystem is tested for innumerable cycle at

every stage to enhance reliability.

Precise Linear GuidewaysAll axes are furnished with precise and heavy load

capacity re-circulating ball guide ways enabling high

acceleration-de acceleration and hence batter

productivity

High Capacity Accurate SpindleThe precision cartridge spindle unit having three super precise

angular contact bearings at front and two at rear end, this

combination ensures higher stiffness. Bearings are perfectly

aligned and grease packed for long life.

Spindle is indirectly driven by high speed AC spindle motor with

reduced pulley ratio, to achieve high spindle torque and optimal

performance of machine.

Sturdiness of the foundation

determined the soundness of the

structure. The major construction

parts are based on FG260 grade

cast iron, to ensure optimum

harmonic stability and maximum

damping during cutting. Base and

column are reinforced with heavy ribs

for stability and least distortion. The

uniform dense, fine graded casting

distributed stress and heat

throughout the machine structure.

Rigid & Massive Structure

04-05

Advance Inspection TechnologyLaser Calibration is carried out to insure the linear

accuracy, providing accurate compensation for pitch and

backlash. The machine facilities the attainment of

positional accuracy up to 0.01 mm / 300 mm and

repeatability accuracy up to 0.007 mm.

In order to ensure best interpolation among axes, machine

is subjected to undergo rigorous Ball Bar Testing which

also enables maximum squareness.

Productivity Enhancement Options

Chip ConveyorMachine can be mounted with chip conveyor option for efficient Swarf removal for entire series . such type

of arrangements is very much useful for applications requiring continues machining hours having much

metal removal. with help of downtime can be reduce drastically.

Coolant Through Spindle (CTS) This option provides high pressure filtered coolant directly to the cutting edge minimizing heat

distractions, ensuring maximum productivity with today’s high performance tooling. High recommended

for jobs demanding deep boring and tapping.

Flush Coolant System Efficient chip remove is one of the important factor for better productivity with un-intrrupted machining

operations can be efficiently enhanced by selections of flush coolant system, high pressure coolant

splash via flexible nozzles can be targeted to area of maximum chip accumulation. such a system

enhance reduction in machining down time to operate and hence positively effecting productivity.

Gear Box For application requiring high cutting for harder material or high cutting speed for soft materials, 2-speed

gearbox need to be opted. These gearbox provide higher cutting torque at lower RPM with auto shifting

mechanism keeping power constant. Such gearbox get directly coupled to main spindle motor giving

production flexibility without disturbing precision.

Auto Pallet Changer (APC) Improve production time and reducing total time of production cycle, Auto pallet changer is best solution

with vertical machining centers.

For maximum application and cutting flexibility, usage of 4th Axis or 5th Axis rotary table with high

resolution feedback system can be opted. These rotary tables can be programmed through the control

system, that can be used to increase productivity by multiple side workpiece in single setting

4th & 5th Axis Capability (Rotary Table)

A wide choice pf spindle and surface-sensing probes as tool & job probes with infrared / radio laser

transmission technology are available for increased spindle utilization, work piece setup and work piece

measurement.

Probes

Synchronized Rigid TappingZ axis motor is synchronized with rotation of spindle by encoder attached with spindle. This enables the

need of expensive floating tap holder and prevents lead thread distortion. In case of interruption of

tapping cycle in the work plane, command is available to retract the tap from that position only. This can

avoid the breakage of the tapping tool.

Minimal Lubrication SystemAuto lubrication system supplies lubrication on defined optimized time interval, thus reduce the amount

of lubrication required for machine, and limiting the chance of excess lubrication contaminating the

coolant.

Ring CoolantCoolant around the spindle is standard feature. It gives

increased tool life and helps in deciding better tooling and

cutting parameters.

In design of our machines ergonomics are given equal

priority with its functionality. Optimum job loading heights,

easy access to spindle, easy of chip removal, easy

maintenance, are some of the key aspects considered. We

endeavor to continuous improvement of existing products

to cater to the needs and expectations of the customer.

Ergonomics Design

Gear Box Auto Pallet Changer Rotary Table Coolant ThroughSpindle

ChipConveyor

06-07

ECO 500 V 544

Components Components

Machine Dimensions Machine Dimensions

8

7

6

5

4

3

2

1

0

5.5 kW(Continuous rating)

7.5 kW(15 min. rating)

0 1000 2000 3000 4000 5000 6000 7000 8000

Pow

er

Ou

tpu

t (k

W)

Spindle Speed (RPM)

8

7

6

5

4

3

2

1

0


7.5 kW(15 min. rating)

0 1000 2000 3000 4000 5000 6000 7000 8000

Pow

er

Ou

tpu

t (k

W)

Spindle Speed (RPM)

450x650

520 / 475 / 475

BT 40

350

3500

1900x2500x2215

5.5 / 7.5

Table Size

Axis Stroke (X / Y / Z)

Load Capacity

Spindle

Spindle Power (Fanuc)

Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm

400x700

510 / 400 / 400

300

BT 40

5.5 / 7.5

4500

1800x2750x2660

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm

15

0

SPINDLE

TABLE

40

0

Z-A

XIS

STR

OK

E

D

H

W D

H

W

Machining Range & Power Diagram Machining Range & Power Diagram

14

0

SPINDLE

TABLE

47

5

Z-A

XIS

STR

OK

E

450x900

610 / 450 / 500

400

BT 40

7.5 / 11

5000

2350x3000x3150

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm

V 645

Components

BT-40 Spindle Speed (RPM)

12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)


11 kW(15 min. rating)

Machine Dimensions

10

0

SPINDLE

TABLE

50

0Z-

AX

IS S

TRO

KE

D

H

W

Machining Range & Power Diagram

08-09

Components

V 855

500x1050

850 / 510 / 510

800

BT 40

7.5 / 11

35 / 32

5500

2650x3000x3150

Table Size


Load Capacity

Spindle


LM & Ball Screw

Weight (Approx)

Dimensions

mm

mm

Kg

kW

mm

Kg

mm

Machine Dimensions


12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)



10

0

SPINDLE

TABLE

51

0Z-

AX

IS S

TRO

KE

D

H

W


Components

V 855 Super

500x1050

850 / 510 / 510

800

BT 40

7.5 / 11

45 / 40

5500

2350x3000x2850

Table Size


Load Capacity

Spindle


LM & Ball Screw

Weight (Approx)

Dimensions

mm

mm

Kg

kW

mm

Kg

mm

NEW

Machine Dimensions


12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)



10

0

SPINDLE

TABLE

51

0Z-

AX

IS S

TRO

KE

D

H

W


10-11

V 1055

500x1200

1010 / 510 / 510

1200

BT 40

7.5 / 11

6200

2850x3100x3150

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm

Machine Dimensions

Components

NEW


12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)



10

0

SPINDLE

TABLE

51

0Z-

AX

IS S

TRO

KE

D

H

W


Components

V 1166

600x1300

1100 / 610 / 610

1200

BT 40 / BT 50

11 / 15

8400

2850x3250x2900

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm

Machine Dimensions


16

14

12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)

11 kW(Continuous rating)


H

WD


12-13

Components

V 1366

630x1400

1300x610x610

1500

BT 40 / BT 50

11 / 15

8900

3150x3200x2800

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm

Machine Dimensions Machining Range & Power Diagram


16

14

12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)



H

WD

NEW NEW

14

0

SPINDLE

TABLE

61

0

Z-A

XIS

STR

OK

E

14

0

SPINDLE

TABLE

61

0

Z-A

XIS

STR

OK

E

Components Components

V 1588 V 1888

800x1700

1510x810x810

2000

BT 40 / BT 50

11 / 15

11500

4100x3500x3425

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm

800x2000

1810x810x810

2500

BT 40 / BT 50

11 / 15

13500

4325x3500x3425

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm


16

14

12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)




16

14

12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)



Machine Dimensions Machine DimensionsMachining Range & Power Diagram Machining Range & Power Diagram

W

H

448.0

W

H

448.0

D D

14-15

NEW NEW

14

0

SPINDLE

TABLE

81

0

Z-A

XIS

STR

OK

E

14

0

SPINDLE

TABLE

81

0

Z-A

XIS

STR

OK

E

Components

V 2199

900x2400

2100x910x910

2800

BT 40 / BT 50

11 / 15

15500

4550x3750x3525

Table Size


Load Capacity

Spindle


Weight (Approx)

Dimensions

mm

mm

Kg

kW

Kg

mm


16

14

12

10

8

6

4

2

0

0 2000 4000 6000 8000

Pow

er

Ou

tpu

t (k

W)



Machine Dimensions Machining Range & Power Diagram

W

H

448.0

D

16-17

NEW

14

0

SPINDLE

TABLE

83

5

Z-A

XIS

STR

OK

E

VMC SeriesMachine Configurations

DESCRIPTION UNIT V 544 V 645

TABLETable Size (Clamping Area) mm 450 x 650 400 x 700 450 x 900No./Width/CD of T-slots mm 3/14/125 3/14/125 3/18/125Max. safe load on Table Kg 350 300 400

CAPACITYX Axis Travel mm 520 510 610Y Axis Travel mm 475 400 450Z Axis Travel mm 475 400 500Distance from Table to Spindle Face mm 140-615 150-550 100-600

SPINDLERated Power kW 5.5/7.5 5.5/7.5 7.5/11Speed rpm 80-8000 80-8000 60-8000Taper BT-40 BT-40 BT-40

AXIS DRIVECutting Feed Rate mm/min 1-10000 1-10000 1-10000Rapid Feed Rates X/Y/Z Axis m/min 30/30/30 30/30/30 24/24/24

AUTO TOOL CHANGERType Twin Arm Twin Arm Twin ArmNo. of Tools 20 20 20Tool Selection Random Random RandomMax. Tool Dia. (Pocket full/empty) mm 80/125 80/125 80/125Tool Length mm 200 200 200Tool Weight Kg 7 7 7Tool Type BT-40 BT-40 BT-40

ACCURACYPositioning mm 0.01 0.01 0.01Repeatability mm 0.007 0.007 0.007

INSTALLATION DATAMachine Weight (Approx) Kg 45003500 5000Floor Space (WxDxH) mm 1800x2750x26601900x2500X2215 2350x3000x3150Pneumatic Supply bar 6 6 6Total Connected Load KVA 2020 20Power Supply AC 440 V,AC 440 V, AC 440 V,

50HZ, 3 HP50HZ, 3 HP 50HZ, 3 HPCONTROL SYSTEMFanuc 0i MF 0i MF 0i MFSiemens 828D Basic M 808 D 828D Basic MMitsubishi M 80E 70 M 80

ECO 500

V 2

199

18-19

VMC SeriesMachine Configurations

DESCRIPTION UNIT V 855 V 1055 V 1166 V 1366 V 1588

TABLETable Size (Clamping Area) mm 500 x 1050 500 x 1200 600 x 1300 630 x 1400 800 x 1700No./Width/CD of T-slots mm 4/18/100 4/18/100 5/18/125 5/18/125 6/18/125 6/18/125 5/18/150Max. safe load on Table Kg 800 1200 1200 1500 2000 2500 2800

CAPACITYX Axis Travel mm 850 1010 1100 1310 1510 1810 2100Y Axis Travel mm 510 510 610 610 810 810 910Z Axis Travel mm 510 510 610 610 810 810 910Distance from Table to Spindle Face mm 100-610 100-610 140-750 140-750 140-950 140-950 140-975

SPINDLERated Power kW 7.5/11 7.5/11Speed rpm 60-8000 60-8000Taper BT-40 BT-40

11/1560/8000-60/6000

BT-40/BT-50

11/1560/8000-60/6000

BT-40/BT-50

11/1560/8000-60/6000

BT-40/BT-50

11/1560/8000-60/6000

BT-40/BT-50

11/1560/8000-60/6000

BT-40/BT-50

AXIS DRIVECutting Feed Rate mm/min 1-10000 1-10000 1-10000 1-10000 1-10000 1-10000 1-10000Rapid Feed Rates X/Y/Z Axis m/min 24/24/24 24/24/24 24/24/24 24/24/24 20/20/20 20/20/20 15/15/15

AUTO TOOL CHANGERType Twin Arm Twin Arm Twin Arm No. of Tools 20 20 20Tool Selection Random Random RandomMax. Tool Dia. (Pocket full/empty) mm 80/125 80/125 80/125-130/200Tool Length mm 200 200 200/400Tool Weight Kg 7 7 7/20Tool Type BT-40 BT-40 BT-40/BT-50

Twin Arm 20

Random 80/125-130/200

200/4007/20

BT-40/BT-50

Twin Arm 20

Random 80/125-130/200

200/4007/20

BT-40/BT-50

Twin Arm 20

Random 80/125-130/200

200/4007/20

BT-40/BT-50

Twin Arm 20

Random 80/125-130/200

200/4007/20

BT-40/BT-50

ACCURACYPositioning mm 0.01 0.01 0.01 0.01 0.01 0.01 0.01Repeatability mm 0.007 0.007 0.007

8400/8900

0.007

8900/9400

0.007

11500/12000

0.007

13500/14000

0.007

15500/16000

INSTALLATION DATAMachine Weight (Approx) Kg 5500 6200Floor Space (WxDxH) mm 2650x3000x3150 2850x3100x3150 2850x3250x2900 3150x3200x2800 4100x3500x3425 4325x3500x3425 4540x3750x3525Pneumatic Supply bar 6 6 6 6 6 6 6Total Connected Load KVA 20 20 20 25 30 35 40Power Supply AC 440 V, AC 440 V, AC 440 V, AC 440 V, AC 440 V, AC 440 V, AC 440 V,

50HZ, 3 HP 50HZ, 3 HP

0i MF 0i MF 0i MF 0i MF 0i MF 0i MF

50HZ, 3 HP 50HZ, 3 HP 50HZ, 3 HP 50HZ, 3 HP 50HZ, 3 HPCONTROL SYSTEMFanuc 0i MFSiemens 828D Basic M 828D Basic M 828D Basic M 828D Basic M 828D Basic M 828D Basic M 828D Basic MMitsubishi M 80 M 80 M 80 M 80 M 80 M 80 M 80

V 1888 V 2199

800 x 2000 900 X 2400

Accessories

�Pull Stud

�Work Light

�Hand Wheel

�Leveling Pad

�Ring Coolant

�Petrol Light

�Air Gun

�Centralized Lubrication System

STANDARD

�Coolant Gun

�Auto Door

�Chiller Unit

�Chip Conveyor

�Linear Scale

�Stabilizer

�Auto Pallet Changer

�Flush Coolant

�Coolant through spindle

�24 Tool ATC

�Rotary Table

�Gear Box

�Higher RPM Spindles

�Spindle with chiller

OPTIONAL

FOR MORE INFORMATION PLEASE CONTACT - …€¦ · · 2016-08-16FOR MORE INFORMATION PLEASE...

Documents

Transcript of FOR MORE INFORMATION PLEASE CONTACT - …€¦ · · 2016-08-16FOR MORE INFORMATION PLEASE...