For further information, please contact : pssheetmetal ...
Transcript of For further information, please contact : pssheetmetal ...
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PUMA SERIESThe GEKA hydraulic punching machines have been designed by experienced technicians, assisted by powerful CAD CAM equipment and adapted to the ongoing suggestions of over 60,000 users of GEKA shears and punching machines, worlwide.
Features :â˘Technically dimensioned bedâ˘Cylinder with additional guide⢠Strong and accurate shaft system to avoid distortionsâ˘Gradual centering of punchâ˘Quick punch change⢠Safety protectionâ˘Ample space for mounting special equipmentâ˘Optimum operation speed⢠Large number of optional, standard and special accessories to perform a wide range of jobsâ˘Range of Puma Models from 55 Tn to 220 Tn with punching throats of between 500 mm
and 800 mmâ˘Range of Portable punching machines from 50 Tn with punching throats of 130 mm
PUMA SERIES PUMA-55 PUMA-80 PUMA-110 PUMA-165 PUMA-220
Punching Power kN 550 800 1100 1650 2200
Max. Capacity mm ø40x10 ø40x14 ø40x20 ø40x30 ø40x40
Throat mm 500/750 510/750 500/750 510/760 510/800
Motor Power kW 5 9 9 15 29
Stroke (based 20mm stroke) minute-1 37 40 28 28 25
Maximum stroke mm 60 70 80 100 100
Working height mm 1060/810 1094/1194 991/1066 1060/1060 1013/1013
Net. weight kg 1150/1885 1715/2115 3150/3970 4290/4525 5200/5500
Gross weight kg 1320/2100 1925/2350 3400/4300 4700/5000 5700/6000
Volume m3 3,63/4,17 4,53/5,87 5,55/6,82 7,31/8,95 9,63/10
Dimensionsm 1,55x1,2x1,95 1,7x1,3x2,05 2,08x1,3x2,25 2,03x1,6x2,25 2,56x1,6x2,35
m 1,93x1,2x1,8 2,1x1,3x2,15 2,28x1,3x2,3 2,03x1,6x2,25 2,56x1,6x2,35
Pipe notching* mm 60 60 60 60 60
Oversize punching* mm ø100x4 ø100x6 ø100x8 ø100x12 ø100x16
Include Set of ten round Punches and Dies Punching Station
⢠P ModelWith table with T grooves, recommended foruse with âdie setsâ and special tooling.
⢠G ModelFor general punching of sheet metal and steel section.
The PP-50 portable punching machines have a punching power of 500 KN and a throat of 130 mm. There are two types of this model:
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HYDRACROP SERIESWhere production requires twin operator machines, higher speeds or greater capacity.
Electrical end stop
HYDRACROP SERIES 55/110 80/150 110/180 165/300 220/300Shearforflatbar
Flatbar (with slight deformation) mm350x10 450X15 600x15 750x20 750x22200x20 300X20 400x20 400x30 400x30
Length of blade mm 305 475 605 765 765Square bar mm 25 - - - -Working height mm 880 850 960 870 870Cut of an L leg at 450 mm 60 80 100 120 120Shear for Section IronShearing power kN 1100 1500 1800 3000 3000L at 90Âş without deformartion mm 120x120x10 130X130X13 152x152x13 205x205x18 205x205x18L at 45Âş (2legs) mm 70x70x7 70X70X7 70x70x7 70x70x7 70x70x7With special blade (Optional)L at 90Âş (with slight deformation) mm 130x130x13 152X152X13 160x160x16 205x205x25 205x205x25Shears for barsRound bar mm 40 45 50 60 60Square bar mm 40 45 50 60 60NotchingPlate thickness mm 10 12 13 16 16Angle of mm 100 100 100 120 120Depth mm 90 90 90 110 110Width mm 42 52 52 58 58PunchingPunching power kN 550 800 1100 1650 2200
Maximum capacity mmø40x10 ø40x14 ø40x20 ø40x30ø20x20 Ă24x24 Ă28x28 Ă34x34 Ă40x40
Throat S mm 250 300 300 510 385
SD 500 500 610 610 475Stroke mm 60 70 80 100 100Working height mm 1085 1095 1165 1110 1110GeneralspecificationNo strokes per minute (20mm) 37 40 28 31 26Motor kW 5 9 9 15 15
Net. WeightS kg 1390 2070 2750 52000 5900
SD 1750 2400 3300 63000 7000
Gross weightS kg 1598 2323 3162 5980 6875
SD 2012 2760 3795 7245 8050
Packaging dimensionsS m 1,67x1,16x2,09 2,13x1,20x2,05 2,13x1,20x2,20 2,85x1,60x2,20 2,88x1,60x2,40
SD 2,10x1,16x2,09 2,31x1,20x2,05 2,69x1,40x2,20 2,95x1,60x2,20 3,04x1,60x2,40
Volume of seaworthy packageS m3 4,04 4,72 5,62 10 11,06
SD 5,09 6,68 8,28 10,38 11,67
Shearing Station Include Set of ten roundPunches and Dies
Notching Station Round & Square Bar Cutting
Angle Bar Cutting
Complete with:â˘Punching stationâ˘Notching station⢠Shearingofflatbar⢠L cutting angleâ˘Cut off round and square bar (optional)â˘Bending Station
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Notching Station Bending Station
Angle Bar Cutting Round & Square Cutting Punching Station
Shearing Station Include Set of ten roundPunches and Dies
BENDICROP SERIESModels have the same workstations as HYDRACROP, but these machines are also equipped with a permanent holding station. Therefore, we have a more complete machine than the conventional punching shear, which allows you to carry out folding jobs in a simple and safe way.
BENDICROP SERIES Bendicrop 50 Bendicrop 60 S Bendicrop 60 SD Bendicrop 85 S Bendicrop 85 SDShearforflatbar
Flatbar (with slight deformation) mm350 x 10 350 x 10 350 x 10 450 x 15 450 x 15
(50) 350 x 15 (50) 350 x 15 (50) 350 x 15 (50) 450 x 18 (50) 450 x 18Length of blade mm 356 356 356 475 475Cut of an L leg at 45Âş mm 70 70 70 - -Working height mm 865 859 859 920 920Shear for Section IronL at 90Âş mm 80 x 80 x8 120 x 120 x 10 120 x 120 x 10 120 x 120 x 10 120 x 120 x 10L at 45Âş mm - - - - -Round bar Ă mm 35 45 45 45 45Square bar mm 30 40 40 40 40NotchingPlate thickness mm 10 10 10 12 12Angle of mm 100 100 100 120 120Depth mm 90 - - - -Width mm 42 - - - -PunchingPunching power kN 500 600 600 850 850
Maximum capacity mm(B) Ă31 x 12 Ă 40 x 11 Ă 40 x 11 Ă 40 x 15 Ă 40 x 15
(A) Ă 28 x 13Throat mm 177 250 500 300 500Working height mm 973 1106 1106 1094 1094BendingMaximum capacity mm 100 x 10 150 x 10 150 x 10 200 x 12 200 x 12GeneralspecificationMotor kW 3 5,5 5,5 9 9
N0 strokes per minute 34 32 32 40 40
(Stroke 15mm) (Stroke 15mm) (Stroke 15mm) (Stroke 20mm) (Stroke 20mm)Net weight kg 1000 1390 1750 2170 2400Gross weight kg 1200 1598 2012 2400 2760Packaging dimensions m 1,3 x 1,1 x 1,85 2,1 x 1,4 x 1,6 2,1 x 1,4 x 2,06 2,31 x 1,4 x 1,9 2,31 x 1,4 x 2,3Volume of seaworthy package m3 2,65 6,05 5 6,68 6,68OPTIONAL EQUIPMENTShears for Section Iron mm 100 120 120 120 120Pipe Notching mm 60 60 60 60 60Punching Larger Diameters mm Ă 100 x 4 Ă 100 x 5 Ă 100 x 5 Ă 100 x 6 Ă 100 x 6
Complete with:â˘Punching stationâ˘Notching station⢠Shearingofflatbar⢠L cutting angleâ˘Cut off round and square bar (optional)â˘Bending Station
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Single Block Bench
Hydraulic unit assembly
Blade holder designed to obtain maximum efficiency in cutting
Electric panel with overload protection elements and intergrated controls
Peripheral CNC solution available:
Basic Semipaxy Version detailing servo drive-spindle-encoder assembly.
PC-CONTROL⢠Standard, color touch screen monitor and keyboardâ˘User-friendly graphic interfaces and programming⢠Importingof.dxfand.dstvformatfiles
TRIPLE-PUNCHING HEADâ˘Threeon-demand,programmablepunchesâ˘Diametersupto40mmâ˘Punchingisaccomplishedbymeansofforciblestrokesorblowsâ˘Excellentforoperationsrequiringidenticalperforationswithvarying diameters
MOTION-ENHANCING FEATURES⢠Integrated ball transfers along table top permit convenient positioning of material⢠Spring-loaded trackballs equipment
FEATURESEvery GEKA two-cylinder iron worker machine is designed with GEKAâs design and manufacturing guarantee.
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PAXY PAXY 1000 PAXY 1500 PAXY 2000 PAXY PlusMax. Length mm 1000 1500 2000 3000-18000Max. Width mm 500 750 750 750Max. Thickness mm 40 40 40 40Max. Diameter mm 40 40 40 40NÂş Punches Up to 3 Up to 3 Up to 3 Up to 3
Capacities based on material resistance at 45 kg/mm2
FEATURES:
PAXY PLUS
Peripherals Available by Model
AUTOMATED FEEDERâ˘Materialclampingguidesâ˘Setofindependentservodrivesalong each axisâ˘Fastandeasyloadingandunloading of material
TRIPLE-PUNCHING HEADâ˘Variablethreedifferentpunchesâ˘Independentlyuser-interfaceâ˘Variablethreedifferentpunchesâ˘Maximumdiameterto40mm
VERTICAL DRILLING UNITâ˘40mmmaximumdiameterâ˘ISO/SK40ToolHolder
MARKING UNITâ˘Markingforce700kNâ˘Accommodatesupto10digits(10x6mm-sizetypeface)
GEKA PRO PC Controlâ˘Touchscreen,industrialPCoperatingonWindows XP platformâ˘NetworkconnectivityandUSBportsâ˘Compatiblewithleadingdesignapplicationsâ˘Remoteassistanceviainternet
USER-INTERFACEâ˘TouchScreenâ˘User-friendlysoftwareprogramsâ˘CompactFlashmemorycard
PUNCHING UNITâ˘Provenqualityandperformanceofthe PUMA Modelâ˘Variablepunchingforce(80-220Ton)â˘Hydraulicholddownâ˘Servomotorandspindle-controlled horizontal positioning
PLATE PROCESSINGGEKAâs PAXY product line offers CNC solutions for automated punching of steel plates. The PAXY line automates tedious and time-consuming preliminary tasks, such as center marking and manual positioning. These solution maximize productivity, reduce cost and increase accuracy
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Capacities based on material resistance at 45 kg/mm.
ALFA 150 500 500/150 500/165 500/220Flat Bar Size (Min.) mm 25x4 50x5 50x5 100x10 100x10Flat Bar Size (Max.) mm 150x10 500x20 500x20 500x30 500x40Horizontal-Wing Punches - 2 3 3 Up to 3 Up to 3Maximum Diameter mm 31 40 40 40 40Punching Force kn 640 1100 1100 1650 2200Marking - - Disc Disc Disc DiscNumber of characters - - 40 40 40 40Vertical wing punches - - - 1 - -Maximum Diameter - - - 31 - -Vertical Punching Force - - - 600 - -Angle Processing (Min. Size) - - - 40x40x4 - -Angle Processing (Max. Size) - - - 150x150x15 - -
Specially-designedforprocessingflatbarabove25mmrequiringconsiderabledowntimeandmanipulation. The ALFA 15O delivers effortlessly sheared and punched products. Performance that is versatile and functional.
INPUT CONVEYOR UNITâ˘ServoMotor-operatedtracking wheelâ˘Dedicatedencoderunitâ˘Positioningspeedupto38.8m/min.
PUNCHING UNITâ˘Accommodatestwodifferent punchesâ˘31mmmaximumdiameterâ˘CNC-controlledgaugesâ˘Hydraulicholddown
SHEARING UNITâ˘Singlecutshearingâ˘Antitorquesystemforcutting material without deformationâ˘Idealforsteelandsoftmetals (i.e., copper)
USER-INTERFACEâ˘Controlalongtwoaxisâ˘Touchscreenâ˘CompactFlashmemorycardALFA is the ideal choice for steel truss construction, bridge building, manufacturing of electric
power transmission equipment, steel fabricators, marine metal fabrication and for high-volumeflatbarprocessing.
FEATURES:
ALFATheALFAproductlineisdesignedforautomatedpunching,markingandshearingofflatbars.Thisyieldsafinalproductinonesingleprocess,significantlyincreasingproductivity,maximizingefficiency,anddramaticallyreducingcostanddowntime.
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Peripherals Available by Model
Automatic Feeder Vertical Drilling Unit Marking Unit
INPUT CONVEYOR UNITâ˘Rack & pinion servo drive carriage⢠Flat bars are pushed and clamped by the
carriageâ˘Pneumatic clamping guides⢠Side rollers
SHEARING UNIT⢠Flat bar single cutâ˘Hydraulic hold down and clamping guides
PUNCHING UNITâ˘Accommodates three different, independently
selectable punchesâ˘Diameter up to 40 mmâ˘Hydraulic hold down⢠Servo motor and spindle-driven horizontal
positioning along Y-Axis
USER-INTERFACEâ˘PC on Windows platformâ˘Network connectivityâ˘USB portsâ˘Graphic interfacesâ˘Remote assistance via internet
ALFA PLUS & ALFA 500, 500/150
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Feature Gamma Traction 100 Feature Gamma Traction 250AUTOMATIC FEEDER â˘Materialisclampedandpushed with a pinchâ˘Rackandpinionsystemservo motor driven
AUTOMATIC FEEDERâ˘Materialisclampedand pushed with a pincherâ˘Rackandpinionsystem servo motor driven
MARKING UNITâ˘CNCcontrolledpositioning and marking selectionâ˘Adjustablepressure (supports later on galvanizing and painting)â˘ExtremelyfastandreliablePUNCHING UNITS ⢠6punch(3/wing)⢠CNCadjustablebackmarks⢠Hydraulicholddown
SHEARING UNIT⢠Cleancutswithoutwaste⢠Fastandeasyaccessto blades
SHEARING UNIT⢠Cleancutswithoutwaste⢠Fastandeasyaccessto blades
DOUBLE DRILLING UNITâ˘8tool(4wing)â˘MĂĄx.diamater40mmâ˘SK40toolholder
PUNCHING UNITâ˘2Punches(1/leg)â˘CNCadjustablegaugeâ˘Hydraulicholddown
USER-INTERFACEâ˘WindowsbasedPCcontrolâ˘Touchscreenâ˘Remoteassistanceovertheinternetâ˘USBport
USER-INTERFACEâ˘Windowsbased PC controlâ˘Touchscreenâ˘Remoteassistanceover the internetâ˘USBport
GAMMA TRACTION 250
GAMMA TRACTION 100 160 250Minimum angle mm 35 x35 x4 35 x35 x4 mm 50x50x5 mmMaximum angle mm 100x100x10 160x160x16 mm 250x250x25 mmMax.lengthofprofiles m 12 12 m 12 mNumber of punches Up to 4 (2 per leg) 6 (3 per leg) 6 (3 per leg)Maximum punch diameter mm Ă 31X10 Ă 31X16 Ă 31X16Number of drilling tools - 6 (3 per leg) 6 (3 per leg)Maximum drill diameter mm - Ă 31X16 Ă 31X25Marking Impact Cassette CassettePunching power kN 490 kN 730 kN 730 kNDrill power Kw - 5,5 Kw 5,5 KwShearing power kN 1.470 kN 2.500 kN 5.000kN
GAMMA TRACTIONAngleProcessing:Forcustomerslookingtolargevolumeprocessingofangles,quicklyandefficientlywhileoptimizingcost,GEKAbringsyouthemostcosteffectivesolutionforautomatedpunching and shearing. Builders of steel truss structures, towers for electric transmission lines and telecommunications equipment, overhead railway power lines, and any structure that requires alargeamountofangularprofiles.GEKAmachinesmakethebestpartners.
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*Capacities based on material resistance of 45 kg /mm2
GAMMA ROLLER 65C2PL 80C2PL 150SPS 150ALPS 160ALPSMinimum L 40x40x4 mm 40x40x4 mm 35x35x4 mm 35x35x4 mm 35x35x4 mmMaximum L 65x65x7 mm 80x80x8 mm 150x150x15 mm 150x150x15 mm 160x160x16 mmMinimum Flat Bar - - - 50x5 mm 50x5 mmMaximum Flar Bar - - - 150x15 mm 160x16 mmMinimum U - - - 60x30 mm 60x30 mmMaximum U - - - 120x60 mm 120x60 mmMarking - - Disc Cassette CassetteCharacters - - 40 5x10 size typeface 5x10 size typefaceNÂş Punches 2 (1/wing) 2 (1/wing) 4 (2/wing) 6 (3/wing) 6 (3/wing)Maximum Diameter 18 mm 25 mm 31 mm 31 mm 31 mmPunching Force 170 kn 340 kn 600 kn 730 kn 730 knShear station tonnage 350 kn 650 kn 1900 kn 1900 kn 2500 knFeeder Speed Programmable up to 36 m/min.Positioning Tolerance Positioning tolerance +/- 0,25 mm +/- 0,15 mm/m
C2PL 65 Model and C2PL 8O Model
TheC2PLproductlineoffersaneconomicalsolution,competitivelypriced.Fullyautomated,thisuniquealternative,availableexclusivelythroughGEKA,willintroduceafirst-timebuyertotheworld of automated lines at an affordable price.
INPUT CONVEYOR UNITâ˘Servomotor-driventrackingrollerâ˘Independentencoder
PUNCHING UNITâ˘Onepunchperwingâ˘Adjustablegaugesâ˘Hydraulicholddown
SHEARING UNITâ˘Cleancutswithoutwasteâ˘Fastandeasyaccesstoblades
USER-INTERFACEâ˘Singleaxiscontrollerâ˘Touchscreenâ˘CompactFlashmemorycard
*Peripherals AvailableAUTOMATED FEEDERLINE PRO Software
GAMMA ROLLERAngle Processing
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Designed for medium-sized jobs requiring punching, marking and shearing. Our CNC-controlled SPS product line processes large volumes of angularsteelbarsquickly,efficientlyandaccurately.WithGEKAâswideassortmentofequipment,youcanconfigureyourlinetosuityourspecificneeds.
INPUT CONVEYOR UNITâ˘Servomotor-driventrackingunitâ˘Independentencoderâ˘Feedertracksateachendoftheline
SHEARING UNITâ˘Cleancutswithoutwasteâ˘Easyandquickaccesstoblades
FEATURE:PUNCHING UNITâ˘Twopunchesperwingâ˘Diametersupto31mmâ˘Hydraulicholddownâ˘CNC-controlledgauge
USER-INTERFACEâ˘Windows-basedPCâ˘Networkconnectivityâ˘USBportsâ˘Graphicinterfacesâ˘Remoteassistanceviainternet
GAMMA ROLLER150 SPS
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Specifications SIGMA 110Maximum working height 1000 mmMaximumlengthofprofiles 12 m
TypeofprofilesBeams, Angles, Channels, PlatesSquare and Rectangular tubes
Operations Drilling, Tapping, Milling and MarkingSpindle power 15(peak power)/11(nominal) kWNumber of tools 5Maximum diameter 32 mmTool holder SK 40Profilerotatingsystem Yes
APPLICATIONS:
Peripherals Available :â˘AUTOMATICROTATINGUNITOFPROFILESâ˘LINEPROSOFTWARE
FEATURES:DRILLING UNITâ˘Powerful and reliable drilling headâ˘15 kW power⢠Extra strong double column guided movement⢠Spindle and rack and pinion X axis travellingâ˘Ultra fast X axis acceleration
TOOL CHANGERâ˘5 Tools⢠Internal lubrication system.
HOLDDOWN ⢠Theprofileisclampedtothetablebymeansofavertical
hold down.⢠Guidanceoftheholddownbymeansof2vertical linear
guides
USER-INTERFACEâ˘Windows based PC controlâ˘Touch screenâ˘Remote assistance over the internet
SIGMA 110SIGMA110representsthelatestnoveltyintechnologydevelopmentbyGEKAAUTOMATION.Itisasystemthatallowsyoutodrill(butalsotap,millandmark)beamsandprofilesupto1mhighandwhichalsoincludesthepossibilityofrotatingtheprofileitselfalong4axis.SIGMAisfast(40m/minand3m/s2),powerful(witha15kWdrill)andversatile(automatictoolchangerfor 6 tools).
Tel. : (021) 582-8282BALITel. : (0361) 907-9320BALIKPAPANTel. : (0542) 763-698BANDUNGTel. : (022) 421-3939BATAMTel. : (0778) 473-566
BONTANGTel. : 0811 581 4591CIKARANGTel. : (021) 8984-5858CILEGONTel. : (0254) 387-987LAMPUNGTel. : (0721) 474-480MAKASARTel. : (0882) 2736-5749
TANJUNG MORAWATel. : (061) 794-1328YOGYAKARTATel. : (0274) 642-9097,98,99
MEDANTel. : (061) 452-7269PALEMBANGTel. : (0711) 571-7788 SAMARINDATel. : (0541) 410-0637SEMARANGTel. : (024) 355-8788SURABAYA (Juanda)Tel. : (031) 868-8328
Kawan Lama Industrial SolutionBALIKPAPANTel. : (0542) 870-3946PEKANBARUTel. : (0761) 282-98
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