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    BIOTECHNOLOGY AND BIOENGINEERING,

    VOL. XVIII, PAGES 1001-1016 1976)

    Fed Batch Culture of

    Saccharomyces cerevisiae:

    A Perspective of Computer Control to Enhance

    the Productivity

    in

    Bakers Yeast Cultivation

    SHUICHI AIBA, SHIRO NAGAI,* and YOSHINORI NISHI-

    ZAWA,

    Institute

    of

    Applied Microbiology, University of Tokyo,

    T o ky o , J a p a n

    Summary

    A means t o avoid the glucose effect in the production of bakers yeast from

    glucose and/or molasses in a fed batch culture by controlling the feed rate of

    fresh medium with an ad hoc measurement of the respiratory quotient, RQ, is

    presented. The feed ra te is changed stepwise here such that the value of RQ

    ranges from 1.0 to 1.2 throughout the cultivation. Thus far, the specific growth

    rate based on the total cell mass and the growth yield obtained throughout

    are 0.24 hr-l and 0.55 g cell/g glucose.

    Prior to the experimental run mentioned a,bove, equations to predetermine

    the feed rate and concentration of glucose in the feed are derived from the mass

    balance of limiting substrates (glucose). Since values of either RQ

    or l o ,

    (Qo2

    2

    oxygen consumption rate with respect to the total cell mass in the fer-

    menter) can be measured quite easily and reliably, computer control of the fer-

    mentation in light of this information is discussed.

    INTRODUCTION

    The well-known phenomenon termed glucose effect cannot be

    prevented in the aerobic cultivation of Xaccharom yces cerevisiae in a

    glucose medium. This phenomenon is the so-called aerobic fermen-

    tation. When glucose concentration in an aerobic culture medium

    reaches

    70

    mg/liter,2 glucose tends to be partly metabolized during

    the fermentation to ethanol and COz; the fermentation is claimed to

    cease if glucose concentration in the medium is less than the specific

    level of

    70

    mg/liter.

    Whereas a larger than expected yield of cells in the absence of aero-

    bic fermentation deteriorates the specific growth rate, the fact that the

    Present address: Department of Fermentation Technology, Hiroshima

    University, Hiroshima, Japan.

    1001

    @

    1976 by John Wiley Sons, Inc.

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    1002 AI BA, NAGAI , AND NI SHI ZAW A

    increase of the specific growth rate is accompanied by necessity by a

    lower yield of cells is a characteristic of the aerobic cultivation of

    baker's yeast. From the viewpoint

    of

    securing the most favorable

    productivity of a n aerobic cultivation of the yeast, there should be a

    mediation in uncompromising phenomena between fermentation and

    respiration.

    Maxon and Johnson3 reported earlier a diauxic growth of the

    X

    cerevisiae on glucose in an aerobic and batch culture; the maximum

    value of the specific growth rate and growth yield reported therein

    was

    0.41

    hr-1 and

    0.14

    g cell/g glucose when fermentation prevailed.3

    Von Meyenburg' published his work on

    a

    chemostat culture with

    S.

    cerevisiae using glucose as the limiting substrate, in which the value

    of the growth yield deteriorated from 0.50 to 0.145 'g cell/g glucose,

    depending on the dilution rates ranging from 0.24 to 0.45 hr-1.

    However, the data on the residual concentrations of glucose in the

    culture medium are not described in the original paper;' it could

    easily be envisaged that the residual concentration of glucose in-

    creased when the dilution rate was enhanced.

    It is considered significant at this point to minimize the glucose

    effect n order to produce a higher yield of cells and, in fact, empiricism

    has contributed to the development of the fed batch culture in the

    production of baker's yeast. I n addition, Pirt presented some dis-

    cussion on the theoretical aspect of the fed batch culture,4 although

    a formula to define the feed rate required for negating the glucose

    effect has not been established.

    In this connection, either the ethanol concentration in exit gas from

    the aerobic cultivation or the respiratory quotient RQ)value with

    respect to the exhaust gas may be employed as parameters in the fed

    batch culture.

    If

    the concentration of ethanol in the exit line be-

    comes detectable, the feed rate of fresh medium into the culture might

    be squeezed down and vice versa; indeed, this idea has already been

    materialized.5 However, the installation of gas chromatograph on

    the exit line is not always allowable from the viewpoint of economy.

    I n this work, the

    RQ value which can be determined by measur-

    ing the partial pressures of oxygen and carbon dioxide in the exhaust

    gas will be used as

    a

    parameter to control and minimize the aerobic

    fermentation. The purpose of this work is, first, to demonstrate

    the controllability of this fermentation via

    RQ

    values after formulat-

    ing the feed rate and concentration of glucose in the feed and second,

    to discuss a perspective of computer control of baker's yeast produc-

    tion which guarantees the maximal yield and productivity.

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    F E D BATCH CULTURE O F S. CEREVISIAE

    1003

    THEORETICAL CONSIDERATION

    In line with the experimental setup appearing later on, suppose

    that a fresh feed is charged into a culture vessel

    at

    a constant rate of

    Fi

    during

    Ati (=

    ti+*

    i ) .

    The subdivision of the cultivation period

    of time from 1

    = to

    to

    t =

    t p into

    At; (i =

    0 to

    i = n ,

    culminating in

    the increase of broth volume from V

    =

    Vo to V

    =

    V p as shown in

    Figure

    1,

    is only for the convenience of experimentation as well as

    the derivation of some equations which follow.

    Assuming a complete mixing of the medium in a well-agitated and

    aerated fermenter, the rate of change in concentrations of the cell

    mass and growth-limiting subst,rate (glucose) are

    :

    A X ;

    At;

    = p i x i

    F i

    ) X i

    Vo;+ Fi Ati

    1

    d x ;

    1

    d ( X ; V ; )

    1

    d X ;

    1

    d V ;

    - -

    I , = ~~

    ___

    X i

    dt Vi dt

    ;

    dt

    X i V ;

    dt

    -

    1

    Voi+ F ; At ;

    p i

    Fi

    t o

    tl

    72

    t l

    tl+l

    t n t n t i

    kAto+-Atq 4 ------

    bat14

    --- C A t n

    t

    Fig.

    1.

    Schematic diagram of parameters in each time interval in t he fed batch

    culture.

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    1004 AIBA, NAGAI, AND NISHIZAWA

    where X

    is

    the concentration of cell mass in culture medium (g/liter),

    J: is the total cell mass in fermenter (g),

    V

    is the broth volume (liter),

    P is the feed rate of fresh medium (liter/hr), p is the specific growth

    rate based on cell mass concentration (hr-l),

    p

    is the specific growth

    rate based on total cell mass (hr-l),

    t

    is the time (hr).

    The subscript i is the ith interval of time (see Fig.

    1

    and the sub-

    script 0 is the initial of the ith interval.

    The mass balance for the limiting substrate during

    Ato

    (cf. Fig.

    1)

    yields,

    Si { Vo

    Fo(ti o

    Sovo

    =

    S~Po(ti o

    (eccumuhtion) (input)

    1

    Yo

    X i { vo +

    Fo t1

    o 1 XoVoI

    (3)

    (consumptiondue to cell

    growth

    Rearranging eq. (3),

    (Si

    So)

    {

    Vo Fo (t i

    o

    =

    Po(ti

    o ) S ~ So

    provided

    1

    d X

    1 ( X , XO)

    P o =

    - -=-

    X o dt X o ( t l o

    Where

    S

    is the concentration

    of

    glucose in the culture medium

    (g/liter),

    SR

    is the concentration of glucose in fresh feed (g/liter),

    Y

    is the growth yield (g cell/g glucose).

    Modifying eq.

    4) so

    that SI SO= A S 0 and

    tl

    o

    = Ato,

    Fo

    ( S R SO)

    S0

    Ate Vo Po Ato

    F o

    xo

    5)

    1 1

    Yo

    P O X 0

    Yo

    Vo

    Po Ato

    A

    general expression

    for

    eq.

    ( 5 )

    is:

    Now

    the concentration

    of glucose,

    S R in a fresh feed and the feed

    In quasi-steady

    rate,

    Fi

    of the fresh medium are predetermined.

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    FED BATCH CULTURE OF

    S.

    CEREVISIAE

    1005

    state, where A S i / A t ;

    v 0

    and assuming that SR >> S;, the following

    equation is derived from eq. (6).

    Fix;

    1

    A X .

    Yi Yi

    At;

    F;SR=

    Vo;

    + F i

    At;)

    7)

    If

    Y ;

    s constant throughout the fed batch culture,

    (9)

    1

    Y

    OSR t i o)

    =

    x i X O )

    1

    Y

    i

    =

    1, F ~ S Rtz i = x Z x l )

    (

    10a)

    1

    i

    =

    n, FnSR ( +I

    n)

    =

    7

    Xn+1 X n )

    (lob)

    1

    i =O Y

    i AtiSR

    =

    Xn+l 2 0 )

    therefore

    (11)

    X n + 1

    Z X F

    XO

    S R

    =

    y

    ( V F VO)

    Y

    2

    F i

    At;

    i =O

    where X F is the final value of the total cell mass, xn+l n the fermenter

    (g), V s the final value of the broth volume (liter).

    Equation (11) suggests that the value of

    S R

    n the fresh medium

    can be estimated once the target of production is established, i.e.:

    X F

    starting from

    zo

    in the total cell mass and the broth volume in-

    creases, VF

    V o

    each expected values in the fed batch culture, and

    the value of

    Y

    is given, respectively. The feed rate F ; for the ith

    time interval can also be assessed as shown below from eqs. (2) and

    (6)

    when the quasi-steady state and the specific case in which

    SR >>

    are dealt with.

    MATERIALS AND METHODS

    Organism and Medium Composition

    The strain used in this work was bakers yeast 8.

    ereerisiae)

    from

    The two kinds of media used,riental Yeast

    Co.,

    Ltd., Tokyo.

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    1006

    AIBA, NAGAI, AND NISHIZAWA

    semisynthetic and molasses, were composed of the following. Semi-

    synthetic medium: glucose, 20 g; (NH2)&O, 2.15 g; NaHP04.2Hz0,

    1.0

    g; MgS04-7Hz0,0.38g; KC1, 0.22 g; sodium citrate, 2.5 g; yeast

    extract,

    0.5

    g;

    1

    ml of vitamin solution (biotin, 0.04 g; vitamin

    B1,

    0.08 g; vitamin B6, 2.0 g; calcium pantothenate, 1.0 g and inositol,

    20

    g/liter), 1 ml of mineral solution (CuS04.5H@,

    0.05

    g, ZnS04.7Hz0,

    0.8

    g; and Fe(S04)z(NH4)2-6Hz0 ,

    .3

    g/liter), tap water, 1,000 ml;

    and pH

    =

    5.0 adjusted with an aqueous solution of HzS04 (2N).

    Molasses medium: molasses was treated with steam for

    1

    hr a t about

    80C and centrifuged for 1 min

    at

    4,000 x

    g

    to be free from solid

    ingredients and then diluted to about

    a 30

    sugar content (as

    glucose). Urea was supplemented to the medium with a ratio of

    0.5 g (urea) to 30 g (glucose).

    Fed

    Batch

    Culture

    A cell suspension obtained from the Oriental Yeast Co. was inocu-

    lated into a bench-scale fermenter (nominal volume =

    10

    liters,

    initial working volume

    =

    3.5 liters, L. E. Marubishi Co., Ltd.,

    Tokyo, Model MD-500) in order to have 4 g/liter in the cell concen-

    tration just prior to the star t of the fed batch culture. After

    0.5

    hr

    in the batch culture (initial glucose concentration

    =

    1 g/liter), the

    feeding of the fresh medium into the fermenter was begun at an

    adequate rate using two peristaltic pumps

    A

    and B, Taiyo Kagaku

    Co., Tokyo), where the feed rate of Pump

    B

    was about 10 to 20 of

    that of Pump A. Pump A, as a staple control, was operated con-

    tinuously t o feed the fresh medium a t a feed rate which was changed

    stepwise periodically to achieve a cell growth such tha t the RQ value

    did not fluctuate too much from 1.0. Pump

    B,

    as a fine control,

    was operated intermittently ; the time of operation depended on the

    value of RQ, i.e., this latter pump was switched on when the RQ

    value was below the datum of 1.0 and/or turned off when the

    RQ

    value exceeded another datum of 1.10. Usually, about 60 sec was

    needed to change the feed rate after confirming the varying RQ values.

    Obviously, using two pumps made it convenient to substi tute for

    a

    single one which could vary the feed rate continuously in light

    of

    information originating from the experimentation (see Figs. 2 and 3 .

    As was mentioned earlier, the improvised use of this pump (or pumps)

    necessitated the change in the feed rate stepwise rather than con-

    tinuously.

    The rotation speed

    of

    an impeller and the temperature of the culti-

    vation were kept at

    600

    rpm and 30C, respectively. The air flow

    rate was controlled with a specific miniflow valve set a t

    2.45

    and/or

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    FED BATCH CULTURE OF S . CEREVISIAE 1007

    3.27 liters/min with respect to the cell growth; the value of pH was

    also controlled at

    4.5 with an aqueous solution of NaOH 2 N ) .

    Analytical Methods

    The optical densities measured at 610 nm in wavelength with a

    spectrophotometer (Hitachi Works, Model 101) were converted to

    dry cell mass concentration after establishing

    a

    calibration chart.

    The calibration was made by filtering the cells through a Millipore

    filter (pore size = 1.2 pm) and drying the cake at 105C for 1 hr in a

    semisynthetic culture medium of glucose. In the molasses medium,

    the cell mass concentration was determined directly by filtering

    a

    sample broth through the Millipore filter (pore size = 1.2 pm),

    followed by drying a t 105C for 1 hr.

    The concentration

    of

    glucose in the glucose medium was deter-

    mined with the Glucostat reagent (Fujisawa Medical Supply Co.,

    Ltd., Osaka), whereas the molasses was first hydrolyzed with a

    concentration of HC1 in a boiling water bath for 40 min and then

    analyzed by the Somogyi method to determine the concentration of

    glucose.

    The concentration of ethanol in the culture medium was deter-

    mined by the microdiff usion method. The dissolved oxygen concen-

    tration was measured occasionally with a membrane electrode (L.

    E.

    Marubishi Co., Ltd.) ; actually, the oxygen concentration was well

    above the level which might have limited the cell growth.

    The respiration rate, Q o 2 , he total oxygen consumption rate,

    I o 2 ,

    the specific rate of carbon dioxide evolution,

    con ,

    and the respiratory

    quotient, RQ, were estimated by calculating the difference of the

    partial pressures

    of

    oxygen and carbon dioxide in air between input

    and output through the fermenter, with a Beckman oxygen analyzer

    (Type 777) and an infrared gas analyzer (Shimadzu Works, Tokyo,

    Model URA-2) , respectively. The response times of these analyzers

    were quite short, approximately 30 sec in preliminary experiments.

    RESULTS AND DISCUSSION

    Fed Batc h Culture of Glucose M edi um

    An example of fed batch culture

    of

    glucose medium is shown in

    Figure 2. The total cell mass, 5 the total oxygen consumption rate,

    I o 2 ,

    and the respiratory quotient, RQ, are on the left-hand side of

    the ordinate, while concentrations of glucose, S, and ethanol, P in the

    culture medium, the specific rate of respiration, Q o 2 , he specific rate

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    1008

    AIBA, NAGAI, AND NISHIZAWA

    U

    I

    I

    I

    0

    0

    0 1

    2

    3

    4

    t I h r

    Fig. 2.

    Growth patterns of bakers yeast in the fed batch culture of the

    glucose medium. The differences in partial pressures of oxygen, Ape, and

    carbon dioxide,

    A p c o ,

    between input and output air were recorded continuously.

    RQ

    values as the ratio of

    A ~ c o , / A ~ o ,

    nd l o , Ape, times air flow rate) are

    then recorded continuously. Since the total cell mass,

    x

    was determined inter-

    mittently, Qo,

    (Zo,/z)

    and

    Q C O , Q o , R Q )

    were both observed in discrete rather

    than continuous terms. The flow ra te of fresh feed,

    F ,

    was observed directly

    by using a measuring cylinder, but the data in the figure are described sche-

    matically. M

    l / z . A z / A t ) ,

    Y

    (FiS~/zi) ,

    nd

    Y r/180

    Y) values were assessed

    from the curve drawn through the data points

    of

    x espectively.

    0 )

    , A) ,

    0)

    ,

    0)o 3)Q c o , .

    of carbon dioxide evolution,

    Qco,,

    the specific ra te of glucose consump-

    tion,

    v,

    the specific rate

    of

    increase in the total cell mass,

    p ,

    the feed

    rate of the fresh medium,

    F ,

    and the growth yield,

    Y ,

    are on the right-

    hand side of the ordinate. The data observed are shown in the lower

    diagram of the figure, whereas in the upper diagram the characteristic

    of the fed batch

    culture

    is

    demonstrated by

    respective calculations

    from the data given in the lower diagram.

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    FED BATCH CULTURE OF

    S.

    CEREVISIAE 1

    om

    Prior to the experimental run, the concentration of glucose, SR n

    the feed was calculated from eq.

    11) since SR

    =

    24 g/liter, assuming

    x0

    = 14

    g,

    Vo

    = 3.5

    liters,

    XF = 26

    g,

    V = 4.5

    liters, and

    Y

    =

    0 . 5

    g

    cell/g glucose. The actual da ta of

    S R

    prepared thus far was S R =

    23.2 g/liter.

    Yeast cells inoculated into the fermenter were cultivated for 0 .5 hr

    in batch as stated earlier, followed by the fed batch culture at t

    =

    0

    (see Fig. 2) . The initial feed rate, F o

    =

    0.22 liters/hr at t =

    0

    was

    derived from eq. l a ) , assuming

    SR

    =

    23.2 g/liter,

    5 0

    =

    12.8 g,

    pa = 0.20 hr-l, and Y = 0.5 g cell/g glucose. The feed rate which

    should have been periodically changed was arbitrarily manipulated

    stepwise such that the RQ values in

    situ

    would be within the preset

    boundaries 1 .0 - 1.10) (see Materials and Methods). It is clear

    from the figure tha t RQ values, though oscillated, could be controlled

    within the preset range by changing the feed rate stepwise; the

    response of RQ o the feed-rate change was fairly rapid.

    Thus far, as concerns this experimental set-up (analyzer per se plus

    dead-space above the culture medium in the fermenter, etc.), the

    time required for the analyzer to respond to the change in C02

    emergence from the yeast was estimated to be of the order of

    60

    sec.

    Since the time required for manipulating the pump(s) was also of the

    same order of magnitude as referred to earlier, the change in RQ

    values observed could be commensurable with that of the feed rate.

    In fact, when RQ

    >

    1, the change in

    F

    entails fairly rapid emer-

    gence of QCO,see Figs. 2 and 3) . When RQ

    >

    S) (cf. eq.

    l a ) ) ,

    and

    Y

    is p /v . 180 (on a

    gram basis) derived from

    p

    and

    v

    assessed earlier.

    Values of p increased from

    0.20

    to

    0.24

    hr-' in Figure

    2,

    while V

    values were between

    2.0

    and

    2.4

    mmol glucose/g cell hr, depending

    on the feed rate. Accordingly, values of

    Y

    increased most likely

    from

    0.48

    to

    0.55

    g cell/g glucose, although they were a bit modulated.

    These values of

    p r

    and Y observed in this fed batch culture are nearly

    the same as the maximum values reported for aerobic growth

    RQ =

    1.0)

    of the S . cerevisiae in glucose-limited chemostat cultures.'

    Fed Batch Culture

    of

    Molasses Me dium

    The experimental conditions employed in this run were as follows:

    xo =

    15 g,

    V O=

    3.5 liters,

    XF

    = 35 g, and V F

    =

    5.0 liters. If

    Y

    is

    taken as

    0.5

    g cell/g glucose, S R is assumed to be

    26.7

    g/liter from

    eq.

    11).

    However, the actual data of SR prepared and

    xo

    were

    28.4

    g/liter and

    14.1

    g, respectively.

    By and large, the results

    of

    this run in Figure

    3

    resembled that of

    glucose in Figure 2 except for S , which will be elaborated below.

    The higher concentration of residual sugar might have originated from

    the nonfermentative sugar which accumulated as the fed batch

    culture progressed. Values of p , v , and Y were assessed as shown in

    the upper portion of Figure

    3

    exactly by the same procedure men-

    tioned earlier in Figure 2.

    Incidentally,

    p

    ranged from

    0.20

    to

    0.22

    hr-l, while the growth yield,

    Y

    fluctuated around

    0.48

    to 0.52 g cell/g

    glucose.

    Y,I, and RQ

    It

    was confirmed from Figures

    2

    and

    3

    that the feed rate of the

    fresh medium could be controlled solely by the observed value of RQ.

    However, it

    is

    deemed more desirable when considering computer

    control to formulate the feed rate in close connection with the meta-

    bolic activity of baker's yeast represented by the value of

    RQ.

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    FED BATCH CULTURE OF S. CEREVISIAE

    1011

    0

    0

    1

    2

    3

    h r )

    Fig.

    3. Growth patterns of bakers yeast

    in

    the fed batch culture of the molasses

    medium.

    0 )

    A)

    O)P,

    0 )

    o

    3)

    Qco,.

    With respect to the aerobic fermentation, another yield,

    Yp,a

    s

    defined

    as

    follows:

    Q p

    Y P I S

    =

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    1012 AIBA, NAGAI, AN11 NISHIZAWA

    provided that Q , is the specific rate of ethanol production (mol

    ethanol/g cell hr),

    v

    is the specific rate of glucose consumption (mol

    glucose/g cell hr),

    kl

    s the stoichiometric constant which correlates

    C02evolution with ethanol production in the fermentation of glucose

    (1 mol ethanol/mol CO,),

    k2

    is the stoichiometric constant which

    correlates 0 2 consumption with C02evolution in complete oxidation

    of glucose (1 mol C02/mol

    0 2 ) ,

    l o is the total oxygen consumption

    rate

    (Qo,a)

    mol 02/hr).

    Equation (13) can be translated to the i th interval of time

    as

    follows :

    k~

    ( I 0 , ) i

    (RQi

    1)

    ( y p / s ) = ( d i X i /

    Y

    ;) (1 180)

    Assuming again the quasi-steady state and S R >>

    S i ,

    the following

    equation which assesses the value of

    F i

    is derived from eqs.

    12)

    nd

    (14).

    (15)

    Equation

    (15)

    clearly denotes that the information in I o 2 and

    RQ

    stemming from the analysis of the exhaust gas from the fermenter

    at

    each time-interval defines the feed rate, if and only if the values of

    Y p l a

    nd S R given earlier from

    eq. (11)

    are made available.

    The relationship between Y p l a nd RQ calculated from the experi-

    mental data in Icigurcs 2 and 3 is shown in Figure 4. The linear

    correlation could be assumed to be in the range of RQ (RQ = 1.0 -

    1.2)

    which was employed here in each fed batch culture.

    (16)

    where K is the proportionality constant (empirical) (mol ethanol

    mol 02/mol glucose mol C02).

    The values of K given from the slope of the lines in Figure 4 were

    3 S O for glucosc and 2.65 for molasses media. Substi tuting

    eq.

    (16)

    into cq. (15).

    Then

    ( Y p / a )

    =

    K ( R Q i

    1)

    Equation (17) means that the feed rate in order to maintain the

    quasi-steady state can be defined exclusively with

    I,,,

    values

    at

    that

    time.

    Procedures to Control

    the

    Feed Rate

    Two ways to control the feed rate in the f(.d batch culture were

    On(. is to change the ratelready proposed here in this work.

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    FED BATCH CULTURE

    OF S.

    CEREVISIAE

    1013

    O

    0.8

    0.6

    K = 3.80

    s e m i

    -

    s y n t h e t i c

    Fig. 4.

    The relationship between Y,,, and RQ in the fed batch culture of

    baker's yeast in semisynthetic (glucose) and molasses media..

    Y,,*

    was assessed

    from the data of Q C O , Q o , RQ ) , Q o , (ZoJz), and Y F i S ~ / z i )cf. eq. 13));

    the data points do not correspond exactly to those of z in the original figures

    (Fig. 2

    or 3 ) ,

    because the interpolated data (see curves drawn through the data

    of z)pertaining to

    RQ >

    1 were ta.ken. 0 ) emisynthetic medium; A) o-

    lasses medium.

    referring to the values

    of

    RQ, the other

    is

    by affecting

    l o 2

    using eq.

    The feed rate, Fc l estimated from l o , (eq. (17)) and another

    rate, F,,,, employed in the experimental runs which refer to instan-

    taneous values of RQ are sporadically compared in Figure 5a (semi-

    systematic medium) and b (molasses medium).

    The value of Fcal

    should define the feed rate once the value of RQ, approximately be-

    tween 1.0 and 1.15 or 1.20 (see Fig. 4) in these examples which

    warrant the linearity between

    Ypl8

    nd

    ( R Q

    1 ) ) is given. In other

    words, control based solely on l o z s essentially provided with freedom

    to choose an appropriate value of RQ within the specific range.

    Conversely, the control of the feed rate based on

    l o 2

    should be

    coupled with a sophisticated mechanism for controlling the feed

    pump, keeping the value of RQ as closely as possible around a par-

    (17).

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    1014

    AIBA, NAGAI, AND NISHIZAWA

    0.6

    I

    I

    I

    ( 0 ) semi

    -

    syn the t i c

    0.4 -

    4

    -

    LL

    rn

    Fig.

    5.

    The feed rate, Fexpeproduced

    from

    Figs. 2 and 3 is com pared with

    the rate,

    Fa ,

    s assessed from eq. 1 7 ) : a) semisynthetic medium, b) molasses

    medium.

    In the assessment of Fa, ,

    K

    values shown in Fig .

    4

    were used, respec-

    tively. For ease of discussion, ZZQ values are also reproduced from previous

    figures.

    ticular value employed; otherwise, the RQ values oscillate greatly

    around RQ =

    1.0 as

    illustrated in the figure. If the above situation

    where a precise and instantaneous control of the pump had been

    understood, the variations of

    RQ

    in the figure would have been

    minimized.

    In carrying out the experiments in this work, thc feed rate, which

    was far above the value of

    F,,,,

    as acceptable

    so

    far

    as

    the require-

    ment

    to

    minimize the glucose effect in terms of RQ from

    1.0

    -

    .15

    was considered.

    Briefly, it goes without saying that the value

    of Fcz l

    serves as datum

    to define the flow rate of the medium, leaving the exact value of

    RQ

    undefined. I t is shown from Figure

    .5

    that the upper and lower

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    FED BATCH CULTURE OF

    S.

    CEREVISIAE

    1015

    diagrams dealt with

    F,,,

    values rather than with the Fcalvalues,

    respectively, as

    a whole, even in the absence of any automatic con-

    trol

    of

    the feed pump where the deviation between

    Fcsl

    and

    F,,

    in

    both diagrams in Figure

    5

    seems to support the appropriate range

    of RQ

    from the viewpoint of minimizing the glucose effect.

    The possibility and advisability of controlling the fed batch

    culture using either l o r nd/or RQ coupled with a computer is now

    self-evident.

    Nomenclature

    feed ra te of fresh medium (liters/hr)

    total oxygen consumption rate

    (QOZ

    z) mol Ot/hr)

    proportionality constant (empirical) (mol ethanol mol 02/mol glucose mol

    COr)

    stoichiometric constant to correlate COZ evolution with ethanol produc-

    tion in fermentation of glucose (1 mol ethanol/mol COZ)

    stoichiometric constant to correlate 0 2 consumption with COZevolution

    in complete oxidation of glucose (1 mol COr/mol 0 2

    specific ra te of COZevolution (mol CO2/g cell hr)

    specific rate of respiration (mol 02/g cell hr)

    specific rate of ethanol production (mol ethanol/g cell hr)

    respiratory quotient (mol COn/mol

    0 2 )

    concentration of glucose in culture medium (g/liter)

    concentration of glucose in fresh feed (&liter)

    time (hr)

    broth volume (liter)

    final value of broth volume (liter)

    concentra.tion of cell mass in culture medium (g/liter)

    total cell mass in fermenter (9)

    final value of total cell mass in fermenter (g)

    growth yield (g cell/g glucose)

    yield coefficient of ethanol produced to glucose consumed (mol ethanol/

    mol glucose)

    Greek Letters

    p

    specific growth rate based on cell mass concentration (hr-I)

    p specific growth rate based on total cell mass (hr-1)

    Y specific rate of glucose consumption (mol glucose/g cell hr )

    Subscript

    i i th interval of time

    0

    initial

    of

    ith interval

    The authors are indebted to Dr. M. Ohashi, Oriental Yeast Co., Ltd. for the

    bakers yeast and molasses used and to Mr. T. Yamagata,

    L.

    E. Marubishi Co.,

    Ltd. for some instruments used throughout this work. They are also grateful

    to Mr. T. Karasawa, Oriental Yeast Co., Ltd. and Mr.

    H .

    Sakuma, L.

    E.

    Maru-

    bishi Co., Ltd. for their technical assistance.

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    1016

    AIBA, NAGAI, AND NISHIZAWA

    References

    1.

    H .

    K.

    von Meyenburg,

    Arch. Mikrobiol., 66 , 289 1969).

    2 . F.

    J.

    Moss,

    P.

    A .

    D.

    Rickard, F. E. Bush, and

    P.

    Caiger, Biotechnol. Bioe ng.,

    3. W. I> Maxon and M . J. Johnson, Znd. En g. Chem., 45,2554 1953) .

    4. S.

    J.

    Pi r t ,

    J .

    A p pl . C hem. Biotechnol. ,

    24,

    415 1974).

    5 . Aust r ia Paten t

    No.

    A3194-70.

    6 . T. Ozawa, S.

    Nagaoka,

    and K. Sumino, Hy g. Che m. (Japa n) , 10, 17 1964).

    13, 63 1971).

    Accepted

    for

    Publ icat ion February 18, 1976