FCAW NC II

8/10/2019 FCAW NC II

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0

AINING

EGULA IONS

METALS AND ENGINEERING SECTOR

TECHNICAL EDUCATION AND SKILLS DEVELOPMENT

AUTHORITYEast Service Road, South Superhighway, Taguig City, Metro Mai!a

FLUX-CORED ARC WELDING

(FCAW) NCII


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TABLE OF CONTENTS

METALS AND ENGINEERING SECTOR

FLUX-CORED ARC WELDING (FCAW) NC II

Page No.

SECTION 1 FCAW NC II QUALIFICATION 1

SECTION 2 COMPETENC STANDARDS 2-!"

Ba#$% Co&'ee%$e#

Co&&o Co&'ee%$e# Co*e Co&'ee%$e#

2-1"1+-!2!,-!"

SECTION , TRAINING STANDARDS !+-",

,.1 C**$%& De#$g !+-!/ ,.2 T*a$$g De$0e* " ,., T*a$ee E* Re3$*e&e# "1 ,.! L$# o4 Too#5 E3$'&e a6 Mae*$a# "1-"2 ,." T*a$$g Fa%$$$e# "2

,.+ T*a$e*#7 Qa$4$%a$o# ", ,.8 I#$$oa A##e##&e ",

SECTION ! NATIONAL ASSESSMENT ANDCERTIFICATION ARRANGEMENTS

"!

COMPETENC MAP ""

DEFINITION OF TERMS "+

AC9NOWLEDGEMENTS "8

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TRAINING REGULATIONS FOR

FLUX-CORED ARC WELDING (FCAW) NC II

SECTION 1 FLUX-CORED ARCWELDING (FCAW) NC II

The Flux-Cored Arc Welding (FCAW) NC II Qualification consists ofcometencies that a erson must achie!e to weld car"on steel ies comonents assecified "# la#out$ "luerints$ diagrams$ wor% order$ welding rocedure or oralinstructions using FCAW welding e&uiment'

This Qualification conforms with American Welding ociet# (AW) *'*tructural Welding Code+ American ociet# of ,echanical ngineers (A,) I. /oilerand ressure 1essel Code+ American etroleum Institute (AI) **02 Code for 3as and4il ieline Facilities+ and International tandards 4rgani5ation (I4) 6707-*

Qualification of Welders for teel'

The 8nits of Cometenc# comrising this &ualification include the following9

Co6e No. BASIC COMPETENCIES

: 00 ;** * 0: articiate in wor%lace communication: 00 ;** * 07 Wor% in team en!ironment: 00 ;** * 0< ractice career rofessionalism: 00 ;** * 0= ractice occuational health and safet# rocedures

Co6e No. COMMON COMPETENCIES

,*>0* Al# afet# ractices

,*>0> Interret rawings and %etches

,*>0; erform Industr# Calculations

,*>02 Contri"ute to Qualit# #stem

,*>0: 8se ?and Tools

,*>07 reare Weld ,aterials

,*>0< etu Welding &uiment

,*>0= Fit u Weld ,aterials

,*>06 @eair Welds

Co6e No. CORE COMPETENC

,*;*0 Weld Car"on teel ies 8sing FCAW

A erson who has achie!ed this Qualification is cometent to "e9- late Welder (FCAW)- ie Welder (FCAW)

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SECTION 2 COMPETENC STANDARDS

This section gi!es the details of the contents of the core units of cometenc#re&uired in F8.-C4@ A@C WIN3 (FCAW) NC II'

BASIC COMPETETENCIES

UNIT OF COMPETENC : PARTICIPATE IN WOR9PLACE COMMUNICATION

UNIT CODE : ",111"

UNIT DESCRIPTOR : This unit co!ers the %nowledge$ s%ills and attitudesre&uired to gather$ interret and con!e# information inresonse to wor%lace re&uirements'

ELEMENT PERFORMANCE CRITERIAItalicized terms are ela"orated in the @ange of 1aria"les

*' 4"tain and con!e#wor%laceinformation

*'* ecific and rele!ant information is accessed fromappropriate sources

*'> ffecti!e &uestioning $ acti!e listening and sea%ings%ills are used to gather and con!e# information

*'; Aroriate medium is used to transfer informationand ideas

*'2 Aroriate non- !er"al communication is used*': Aroriate lines of communicationwith suer!isors

and colleagues are identified and followed*'7 efined wor%lace rocedures for the location and

storage of information are used

*'< ersonal interaction is carried out clearl# and concisel#>' articiate in

wor%lace meetingsand discussions

>'* Team meetings are attended on time>'> 4wn oinions are clearl# exressed and those of

others are listened to without interrution>'; ,eeting inuts are consistent with the meeting urose

and esta"lishedprotocols>'2 Workplace interactions are conducted in a courteous

manner>': Questions a"out simle routine wor%lace rocedures

and maters concerning wor%ing conditions ofemlo#ment are as%ed and resonded to

>'7 ,eetings outcomes are interreted and imlemented

;' Comlete rele!antwor% relateddocuments

;'* @ange of formsrelating to conditions of emlo#mentare comleted accuratel# and legi"l#

;'> Wor%lace data are recorded on standard wor%laceforms and documents

;'; /asic mathematical rocessesare used for routinecalculations

;'2 rrors in recording information on formsB documentsare identified and roerl# acted uon

;': @eorting re&uirements to suer!isor are comleted

according to organi5ational guidelines

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RANGE OF ;ARIABLES

;ARIABLE RANGE

*' Aroriate sources *'*' Team mem"ers

*'>' uliers

*';' Trade ersonnel

*'2' ocal go!ernment

*':' Industr# "odies

>' ,edium >'*' ,emorandum

>'>' Circular

>';' Notice

>'2' Information discussion

>':' Follow-u or !er"al instructions

>'7' Face to face communication

;' torage ;'*' ,anual filing s#stem

;'>' Comuter-"ased filing s#stem

2' Forms 2'*' ersonnel forms$ telehone message forms$safet# reorts

:' Wor%lace interactions :'*' Face to face

:'>' Telehone

:';' lectronic and two wa# radio

:'2' Written including electronic$ memos$ instructionand forms$ non-!er"al including gestures$signals$ signs and diagrams

7' rotocols 7'*' 4"ser!ing meeting

7'>' Comliance with meeting decisions

7';' 4"e#ing meeting instructions

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E;IDENCE GUIDE

*' Critical Asects ofCometenc#

Assessment re&uires e!idence that the candidate9

*'*' reared written communication following standardformat of the organi5ation

*'>' Accessed information using communicatione&uiment

*';' ,ade use of rele!ant terms as an aid to transferinformation effecti!el#

*'2' Con!e#ed information effecti!el# adoting the formalor informal communication

>' 8nderinningnowledge andAttitudes

>'*' ffecti!e communication>'>' ifferent modes of communication>';' Written communication

>'2' 4rgani5ational olicies>':' Communication rocedures and s#stems>'7' Technolog# rele!ant to the enterrise and the

indi!idualDs wor% resonsi"ilities

;' 8nderinning %ills ;'*' Follow simle so%en language

;'>' erform routine wor%lace duties following simlewritten notices

;';' articiate in wor%lace meetings and discussions

;'2' Comlete wor% related documents

;':' stimate$ calculate and record routine wor%lacemeasures

;'7' /asic mathematical rocesses of addition$su"traction$ di!ision and multilication

;'' 4ral inter!iew and written test

7' Context of

Assessment

7'*' Cometenc# ma# "e assessed indi!iduall# in the

actual wor%lace or through accredited institution

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UNIT OF COMPETENC: WOR9 IN TEAM EN;IRONMENT

UNIT CODE : ",111+

UNIT DESCRIPTOR : This unit co!ers the s%ills$ %nowledge and attitudes toidentif# role and resonsi"ilit# as a mem"er of a team'

ELEMENT PERFORMANCE CRITERIAItalicized terms are ela"orated in the @ange of 1aria"les

*' escri"e team roleand scoe

*'*' The role and objective of the teamis identified froma!aila"le sources of information

*'>' Team arameters$ reorting relationshis andresonsi"ilities are identified from team discussionsand aroriate external sources

>' Identif# own role

and resonsi"ilit#within team

>'*' Indi!idual role and resonsi"ilities within the team

en!ironment are identified

>'>' @oles and resonsi"ilit# of other team mem"ers areidentified and recogni5ed

>';' @eorting relationshis within team and external toteam are identified

;' Wor% as a teammem"er

;'*' ffecti!e and aroriate forms of communicationsare used and interactions are underta%en with teammem"ers who contri"ute to %nown team acti!ities ando"Eecti!es

;'>' ffecti!e and aroriate contri"utions are made tocomlement team acti!ities and o"Eecti!es$ "ased onindi!idual s%ills and cometencies and workplacecontext

;';' rotocols are o"ser!ed in reorting "ased onstandard oerating rocedures

;'2' Contri"ute to the de!eloment of team wor% lans"ased on an understanding of teamDs role ando"Eecti!es and indi!idual cometencies of the

mem"ers' ''

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RANGE OF ;ARIABLES

;ARIABLE RANGE

*' @ole and o"Eecti!eof team

*'*' Wor% acti!ities in a team en!ironment withenterrise or secific sector

*'>' imited discretion$ initiati!e and Eudgement ma#"edemonstrated on the Eo"$ either indi!iduall# or in ateam en!ironment

>' ources ofinformation

>'*' tandard oerating andBor other wor%lacerocedures

>'>' Go" rocedures

>';' ,achineBe&uiment manufacturerDs secificationsand instructions

>'2' 4rgani5ational or external ersonnel

>':' ClientBsulier instructions

>'7' Qualit# standards

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E;IDENCE GUIDE

*' Critical asects ofcometenc#

Assessment re&uires e!idence that the candidate9

*'*' 4erated in a team to comlete wor%lace acti!it#

*'>' Wor%ed effecti!el# with others

*';' Con!e#ed information in written or oral form

*'2' elected and used aroriate wor%lace language

*':' Followed designated wor% lan for the Eo"

*'7' @eorted outcomes

>' 8nderinningnowledge andAttitude

>'*' Communication rocess

>'>' Team structure

>';' Team roles

>'2' 3rou lanning and decision ma%ing

;' 8nderinning %ills ;'*' Communicate aroriatel#$ consistent with theculture of the wor%lace

2' @esourceImlications

The following resources MUST "e ro!ided9

2'*' Access to rele!ant wor%lace or aroriatel#simulated en!ironment where assessment can ta%elace

2'>' ,aterials rele!ant to the roosed acti!it# or tas%s

:' ,ethods ofAssessment

Cometenc# ma# "e assessed through9

:'*' 4"ser!ation of the indi!idual mem"er in relation tothe wor% acti!ities of the grou

:'>' 4"ser!ation of simulation and or role la# in!ol!ingthe articiation of indi!idual mem"er to theattainment of organi5ational goal

:';' Case studies and scenarios as a "asis for discussion

of issues and strategies in teamwor%

7' Context forAssessment

7'*' Cometenc# ma# "e assessed in wor%lace or in asimulated wor%lace setting

7'>' Assessment shall "e o"ser!ed while tas% are "eingunderta%en whether indi!iduall# or in grou

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UNIT OF COMPETENC: PRACTICE CAREER PROFESSIONALISM

UNIT CODE : ",1118

UNIT DESCRIPTOR : This unit co!ers the %nowledge$ s%ills and attitudes in

romoting career growth and ad!ancement'

ELEMENTPERFORMANCE CRITERIA

Italicized terms are ela"orated in the @ange of 1aria"les

*' Integrate ersonal

o"Eecti!es with

organi5ational goals

*'* ersonal growth and wor% lans are ursued towards

imro!ing the &ualifications set for the rofession

*'> Intra- and interersonal relationshis are maintained in

the course of managing oneself "ased on erformance

evaluation

*'; Commitment to the organi5ation and its goal is

demonstrated in the erformance of duties

*' et and meet wor%

riorities

>'* Cometing demands are rioriti5ed to achie!e ersonal$

team and organi5ational goals and o"Eecti!es'

>'> Resourcesare utili5ed efficientl# and effecti!el# to

manage wor% riorities and commitments

>'; ractices along economic use and maintenance of

e&uiment and facilities are followed as eresta"lished rocedures

>' ,aintain

rofessional growth

and de!eloment

;'*Trainings and career opportunitiesare identified and

a!ailed of "ased on Eo" re&uirements

;'>Recognitionsare soughtBrecei!ed and demonstrated

as roof of career ad!ancement

;';Licenses and/or certificationsrele!ant to Eo" and

career are o"tained and renewed

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RANGE OF ;ARIABLES

;ARIABLE RANGE

*' !aluation *'* erformance Araisal*'> s#chological rofile

*'; Atitude Tests

>' @esources >'* ?uman>'> Financial>'; Technolog#

>';'* ?ardware

>';'> oftware

;' Trainings and careeroortunities

;'* articiation in training rograms ;'*'* Technical

;'*'> uer!isor# ;'*'; ,anagerial ;'*'2 Continuing ducation;'> er!ing as @esource ersons in conferences and

wor%shos

2' @ecognitions 2'* @ecommendations2'> Citations2'; Certificate of Areciations2'2 Commendations2': Awards

2'7 Tangi"le and Intangi"le @ewards

:' icenses andBorcertifications

:'* National Certificates:'> Certificate of Cometenc#

:'; uort e!el icenses:'2 rofessional icenses

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*' Critical Asects ofCometenc#

Assessment re&uires e!idence that the candidate9*'* Attained Eo" targets within %e# result areas (@As)*'> ,aintained intra - and interersonal relationshi in the

course of managing oneself "ased on erformancee!aluation

*'; Comleted trainings and career oortunities which are"ased on the re&uirements of the industries

*'2 Ac&uired and maintained licenses andBor certificationsaccording to the re&uirement of the &ualification

>' 8nderinningnowledge

>'* Wor% !alues and ethics (Code of Conduct$ Code ofthics$ etc')

>'> Coman# olicies>'; Coman# oerations$ rocedures and standards>'2 Fundamental rights at wor% including gender sensiti!it#>': ersonal h#giene ractices

;' 8nderinning %ills ;'* Aroriate ractice of ersonal h#giene;'> Intra and Interersonal s%ills;'; Communication s%ills

2' @esourceImlications

The following resources MUST"e ro!ided92'* Wor%lace or assessment location2'> Case studiesBscenarios

:' ,ethods ofAssessment

Cometenc# ma# "e assessed through9:'* ortfolio Assessment:'> Inter!iew:'; imulationB@ole-la#s

:'2 4"ser!ation:': Third art# @eorts:'7 xams and Tests

7' Context ofAssessment

7'* Cometenc# ma# "e assessed in the wor% lace or in asimulated en!ironment'

UNIT OF COMPETENC : PRACTICE OCCUPATIONAL


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PROCEDURES

UNIT CODE : ",111=

UNIT DESCRIPTOR : This unit co!ers the outcomes re&uired to coml# with

regulator# and organi5ational re&uirements foroccuational health and safet#'


Italicizedterms are ela"orated in the @ange of 1aria"les

*' Identif# ha5ards andris%s

*'* afet! regulationsand wor%lace safet# andha5ard control ractices and rocedures areclarified and exlained "ased on organi5ationrocedures

*'> "azards/risksin the wor%lace and theircorresonding indicators are identified to minimi5e

or eliminate ris% to co-wor%ers$ wor%lace anden!ironment in accordance with organi5ationrocedures

*'; #ontingenc! measuresduring wor%laceaccidents$ fire and other emergencies arerecogni5ed and esta"lished in accordance withorgani5ation rocedures

>' !aluate ha5ards and

ris%s

>'*Terms of maximum tolera"le limits which when

exceeded will result in harm or damage are identified

"ased on threshold limit !alues (T1)

>'>ffects of the ha5ards are determined

>'; 4? issues andBor concerns and identified safet#

ha5ards are reorted to designated ersonnel in

accordance with wor%lace re&uirements and

rele!ant wor%lace 4? legislation


Italicizedterms are ela"orated in the @ange of 1aria"les

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;' Control ha5ardsand ris%s

;'*4ccuational ?ealth and afet# (4?) rocedures forcontrolling ha5ardsBris%s in wor%lace are consistentl#followed

;'>rocedures for dealing with wor%lace accidents$ fire andemergencies are followed in accordance with

organi5ation 4? olicies;';$ersonal protective e%uipment &$$'(is correctl# used

in accordance with organi5ation 4? rocedures andractices

;'2Aroriate assistance is ro!ided in the e!ent of awor%lace emergenc# in accordance with esta"lishedorgani5ation rotocol

2' ,aintain 4?awareness

2'*'mergenc!)related drills and trainings arearticiated in as er esta"lished organi5ation

guidelines and rocedures2'>*" personal recordsare comleted and udated in

accordance with wor%lace re&uirements

RANGE OF ;ARIABLES

;ARIABLE RANGEFcaw nc ii

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*' afet# regulations ,a# include "ut are not limited to9*'* Clean Air Act*'> /uilding code

*'; National lectrical and Fire afet# Codes*'2 Waste management statutes and rules*': hiliine 4ccuational afet# and ?ealth tandards*'7 4 regulations on safet# legal re&uirements*'< CC regulations

>' ?a5ardsB@is%s ,a# include "ut are not limited to9>'* h#sical ha5ards H imact$ illumination$ ressure$ noise$

!i"ration$ temerature$ radiation>'> /iological ha5ards- "acteria$ !iruses$ lants$ arasites$

mites$ molds$ fungi$ insects

>'; Chemical ha5ards H dusts$ fi"ers$ mists$ fumes$ smo%e$gasses$ !aors

>'2 rgonomics

s#chological factors H o!er exertionB excessi!e

force$ aw%wardBstatic ositions$ fatigue$ direct

ressure$ !ar#ing meta"olic c#cles

h#siological factors H monoton#$ ersonal

relationshi$ wor% out c#cle

;' Contingenc#measures

,a# include "ut are not limited to9;'* !acuation;'> Isolation;'; econtamination;'2 (Calling designed) emergenc# ersonnel

2' ,a# include "ut are not limited to92'* ,as%2'> 3lo!es2'; 3oggles2'2 ?air NetBcaB"onnet2': Face mas%Bshield2'7 ar muffs2'< AronB3ownBco!erallBEum suit2'= Anti-static suits

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:' mergenc#-relateddrills and training

:'* Fire drill:'> arth&ua%e drill:'; /asic life suortBC@:'2 First aid

:': illage control:'7 econtamination of chemical and toxic:'< isaster rearednessBmanagement

7' 4? ersonalrecords

7'* ,edicalB?ealth records7'> Incident reorts7'; Accident reorts7'2 4?-related training comleted

1INC 38I

*' Critical Asects of Assessment re&uires e!idence that the candidate9

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Cometenc# *'* xlainedclearl# esta"lished wor%lace safet# andha5ard control ractices and rocedures

*'> Identified ha5ardsBris%s in the wor%lace and itscorresonding indicators in accordance with coman#rocedures

*'; @ecogni5ed contingenc# measures during wor%laceaccidents$ fire and other emergencies

*'2 Identified terms of maximum tolera"le limits "ased onthreshold limit !alue- T1'

*': Followed 4ccuational ?ealth and afet# (4?)rocedures for controlling ha5ardsBris%s in wor%lace

*'7 8sed ersonal rotecti!e &uiment () inaccordance with coman# 4? rocedures andractices

*'< Comleted and udated 4? ersonal records inaccordance with wor%lace re&uirements

>' 8nderinningnowledge andAttitude

>'* 4? rocedures and ractices and regulations>'> t#es and uses>'; ersonal h#giene ractices>'2 ?a5ardsBris%s identification and control>': Threshold imit 1alue -T1>'7 4? indicators>'< 4rgani5ation safet# and health rotocol>'= afet# consciousness>'6 ?ealth consciousness

;' 8nderinning%ills

;'* ractice of ersonal h#giene;'> ?a5ardsBris%s identification and control s%ills;'; Interersonal s%ills;'2 Communication s%ills

;' @esourceImlications

The following resources must "e ro!ided92'* Wor%lace or assessment location2'> 4? ersonal records2'; 2'2 ?ealth records

2' ,ethods ofAssessment

Cometenc# ma# "e assessed through9:'* ortfolio Assessment:'> Inter!iew:'; Case tud#Bituation

:' Context forAssessment

7'*Cometenc# ma# "e assessed in the wor% lace or in asimulated wor% lace setting

COMMON COMPETENCIES

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UNIT OF COMPETENC : APPL SAFET PRACTICES

UNIT CODE : MEE82121

UNIT DESCRIPTOR : This unit co!ers the cometencies re&uired to al# safet# ractices in the wor%lace'

ELEMENTS PERFORMANCE CRITERIAItalicizedterms are ela"orated in the @ange of 1aria"les

*' Identif# ha5ardous area *'*

*'>

Hazardsare identified correctl# in accordancewith 4? rinciles'afet# signs and s#m"ols are identified andadhered to'

>' 8se rotecti!e clothing

and de!ices

>'* Aroriateprotective clothing and devicesare

correctl# selected and used in accordance with4? re&uirements or industr#Bcoman# olic#

;' erform safe handling oftools$ e&uiment andmaterials

;'*

;'>

afet# rocedures for re-use chec% andoeration of tools and e&uiment are followed inaccordance with industr#B coman# olicies'Tools$ e&uiment and materials are handledsafel# in accordance with 4? re&uirements andindustr#B coman# olicies'

2' erform first aid 2'* First aid treatment of injuries are carried outaccording to recommended rocedures

:' 8se fire extinguisher :'* Fire extinguisher is selected and oeratedcorrectl# according to the types of fire'

RANGE OF ;ARIABLES

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;ARIABLE RANGE*' ?a5ards *'* Cluttered tools and materials

*'> lier# floors (caused "# oil$ grease or an# li&uid)*'; xosed electrical wires*'2 har edges

*': ,achine without guards or with exosed mo!ing arts

>' rotecti!e clothing and de!ices

rotecti!e clothing and de!ices ma# include "ut are notlimited to9>'* safet# glassesBgoggles>'> safet# shoes>'; o!eralls>'2 ca>': glo!es

;' InEuries InEuries ma# include9;'* "urnsBscalds;'> fractures;'; cuts and a"rasions;'2 oisoning;': foreign "odies in the e#e;'7 concussion;'< shoc%

2' T#es of fire Fire in!ol!ing or caused "#92'* common com"usti"les (wood$ cloth$ aer$ ru""er

and lastic)2'> flamma"le li&uids (gasoline$ oil$ sol!ents$ aints$ etc')2'; energi5ed electrical e&uiment (wiring$ fuse "oxes$

circuit "rea%ers$ aliances$ etc'2'2 com"usti"le metals (magnesium$ sodium$ etc')

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E;IDENCE GUIDE*' Critical asects

of cometenc#Assessment re&uires e!idence that the candidate9*'* identified ha5ardous area*'> used rotecti!e clothing and de!ices*'; handled tools$ e&uiment and materials roerl#

*'2 erformed first aid*': used fire extinguisher

>' 8nderinning%nowledge andattitude

>'* ho safet# signs$ s#m"ols and alarms>'> afet# recautionar# measures>'; ?ouse%eeing>'2 ,achine tools>': First aid>'7 ngineering materials>'< Fire extinguishers

;' 8nderinnings%ills

;'* 4erating machine tools;'> ?andling tools and materials;'; Communicating with sueriors and co-wor%ers;'2 Interreting instructions

2' @esourceimlications

The following resources must "e ro!ided2'* Tools$ e&uiment and facilities aroriate to rocesses or

acti!it#2'> ,aterials rele!ant to the roosed acti!it#

:' ,ethod ofassessment Cometenc# must "e assessed through9:'* emonstration:'> Written or oral short answer &uestions:'; ractical exercises

7' Context forassessment

Cometenc# ma# "e assessed in the wor%lace or in

simulated wor%lace en!ironment'

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UNIT OF COMPETENC : INTERPRET DRAWINGS AND S9ETC' Identif# orthograhicBisometric !iews

>'*>'>

4rthograhic and isometric drawingare identified4rthograhic and isometric !iews are exlained

;' Interret standarddrawing s#m"ols$dimensional tolerancesand notations

;'*

;'>

rawing s#m"ols are interreted according todrawing standardsimensional tolerances$ notations are interretedaccording to secifications

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RANGE OF ;ARIABLES

;ARIABLE RANGE

*' rawing rawing techni&ue include

*'* ersecti!e*'> xloded !iew*'; ?idden !iew techni&ue

roEections*'2 First angle roEections*': Third angle roEections

>' Tolerance >'* 3eneral tolerance>'> Angular tolerance>'; 3eometric tolerance

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of cometenc#Assessment re&uires e!idence that the candidate interretedtechnical drawings and s%etches'

>' 8nderinning%nowledge

>'* Alha"et of lines>'> roEections>'; rawing s#m"ols>'2 imensioning techni&ues>': Tolerances


;'* Communication s%ills (reading and comrehension);'> Comutation s%ills


The following resources must "e ro!ided2'* Wor%ing drawing or lans or s%etches2'> ,easuring tools2'; rawings$ s%etches or "luerint2'2 ecimen artsBcomonents

:' ,ethod ofassessment

Cometenc# must "e assessed through9:'* direct o"ser!ation:'> written or oral short answer &uestions:'; demonstration:'2 roEectBwor% samle

:': ortfolio


Cometenc# ma# "e assessed in the wor%lace or in

simulated wor%lace en!ironment'

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UNIT OF COMPETENC : PERFORM INDUSTR CALCULATIONS

UNIT CODE : MEE8212,

UNIT DESCRIPTOR : This unit co!ers the cometencies re&uired to erform "asic calculations using the four fundamental oeration'


*' erform fourfundamental oerations'

*'*

imle calculations in!ol!ing whole num"ers$mixed num"ers$ fraction and decimal areerformed using four fundamental operations.

>' erform con!ersion of

units

>'*

>'>

Unitsare con!erted to the re&uired figure using

the gi!en formulaeEnglish measurements are converted to metricmeasurements according to procedure.

;' erform calculations onalge"raic exressions

;'*

;'>

;';

;'2

imle calculations are erformed on alge"raicexressions using four fundamental oerations'imle transosition of formulae are carried out toisolate the !aria"le re&uired$ in!ol!ing the fourfundamental oerations'Where aroriate$ formulae are constructed toena"le ro"lems to "e sol!ed'&uations in!ol!ing on un%nown sol!ed correctl#'

2' Comute ercentageand ratio

2'*

2'>

ercentages are comuted using aroriateformula'@atio and roortion are comuted usingaroriate formula'

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RANGE OF ;ARIABLES;ARIABLE RANGE

*' Four fundamental oerations

*'* Addition*'> u"traction

*'; ,ultilication*'2 i!ision

>' 8nits >'* Fractions>'> ,ixed num"ers>'; decimal

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of cometenc#Assessment re&uires e!idence that the candidate erformedcalculations9*'* using four fundamental oerations

*'> in!ol!ing fractions and mixed num"ers*'; in!ol!ing fractions and decimals*'2 on alge"raic exressions*': in!ol!ing ratio and roortion


>'* nglish and metric s#stem of measurements>'> Four fundamental oerations>'; ,ethod of transosing formulae>'2 &uation formulation


;'* erforming calculations using en and aer or with the useof calculator


The following resources must "e ro!ided2'* Tools and facilities aroriate to rocesses or acti!it#2'> ,aterials rele!ant to the roosed acti!it#


Cometenc# must "e assessed through9:'* written or oral short answer &uestions:'> ractical exercises

7' Context forassessment Cometenc# ma# "e assessed in the wor%lace or in simulatedwor%lace en!ironment'

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UNIT OF COMPETENC : CONTRIBUTE TO QUALIT SSTEM

UNIT CODE : MEE8212!

UNIT DESCRIPTOR : This unit in!ol!es cometence re&uired to insect wor% against secification and standards and al# &ualit# standards to wor%'


*' Insect wor% done *'*

*'>

*';

Aroriate insections are conducted to ensurecoman# %ualit! s!stems and proceduresaremaintainedB followed'Go" secificationsBwor% order and &ualit#standards are identified "ased on rocedure

FaultsBefects are identified and rectifiedaccording to coman# rocedures'

>' Al# &ualit# standardsto wor%

>'*

>'>

>';

>'2

Insections are conducted throughout themanufacturing rocesses to ensure &ualit#standards are maintained'Aroriate &ualit# standards are aliedthroughout the roductionBfa"rication rocess'All acti!ities are coordinated throughout thewor%lace to ensure efficient &ualit# wor%outcomes'@ecords of wor% &ualit# are maintained accordingto the coman# re&uirements'

; rotect coman#roert# and customerinterests

;'*

;'>

ossi"le damage to compan! propert!isa!oided "# adherence to coman# &ualit#rocedures'Qualit# of wor% is re!iewed "ased on customerre&uirements and coman# standards'

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*' Qualit# s#stem and rocedures

Qualit# s#stem and rocedures ma# "e contained in9*'* wor% instructions

*'> safe wor% rocedures*'; roduct secifications*'2 e&uiment maintenance schedules*': technical rocedures adoted or secificall#

reared standards*'7 coman#Bindustr# rules

>' Coman# roert# Coman# roerties include 9>'* roduction andBor fa"rication e&uiment>'> hand and ower tools>'; 4? arahernalia

>'2 facilities

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of cometenc#Assessment re&uires e!idence that the candidate9*'* insected wor% done against secification*'> alied &ualit# standards to wor%*'; rotected coman# roert# and customer interests


>'* CommunicationBfeed"ac% methods-written and !er"al>'> Coman# s#stems$ rocesses and wor% &ualit# re&uirements>'; Wor% insection techni&ues>'2 Qualit# assurance rinciles>': afet# recautionar# measures>'7 ?andling materials$ tools and e&uiment


;'* ro"lem sol!ing s%ills;'> Communicating with sueriors and co-wor%ers;'; Interreting Eo" secification and wor% order


The following resources must "e ro!ided2'* Tools$ e&uiment and facilities aroriate to rocesses or acti!it#2'> ,aterials rele!ant to the roosed acti!it#


Cometenc# must "e assessed through9:'* emonstration:'> Written or oral short answer &uestions

:'; ractical exercises


Cometenc# ma# "e assessed in the wor%lace or in simulatedwor%lace en!ironment'

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UNIT OF COMPETENC : USE


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*' ?and tools ?and tools include "ut not limited to9*'* ?ac%saws*'> ?ammers ("all een$ chiing)

*'; unches*'2 crewdri!ers*': Wrenches*'7 craers*'< Chisels*'= 3ouges*'6 Files*'*0 Clams

>' Tas% Tas%s ma# include9>'* AdEusting>'> ismantling>'; Assem"ling>'2 Finishing of item or comonents

;' @outine maintenance Routine maintenance ma! include:;'* Cleaning;'> u"ricating;'; Tightening;'2 imle tool reair;': ?and sharening

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of cometenc#Assessment re&uires e!idence that the candidate9*'* elected and used hand tools aroriate to the Eo"*'> erformed routine maintenance and storage of hand tools


>'* T#es and uses of hand tools>'> ?and tool defects>'; rocedure$ rinciles and techni&ues in maintenance of hand tools


;'* ?andling tools and materials;'> Communicating with sueriors and co-wor%ers;'; Interreting instructions


The following resources must "e ro!ided2'* Tools$ e&uiment and facilities aroriate to the rocess or acti!it#2'> ,aterials rele!ant to the roosed acti!it#


Cometenc# must "e assessed through9:'* emonstration:'> Written or oral short answer &uestions:'; ractical exercises

7' Context for

assessment

Cometenc# ma# "e assessed in the wor%lace or in simulated

wor%lace en!ironment'

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UNIT TITLE : PREPARE WELD MATERIALS

UNIT CODE : MEE8212+

DESCRIPTOR : This unit co!ers the s%ills$ %nowledge and attitudes in

rearing welding materials'

ELEMENTS PERFORMANCE CRITERIAItalicized terms are ela"orated in the range of 1aria"les

*' et u cuttinge&uiment

*'* Cutting e&uiment is set "ased on acceta"le 4?standards

*'> et u cutting e&uiment is aroriate for oerationintended

>' Cut and reare edgeof materials

>'* Materialsare cut "ased on secified dimensionBspecifications'

>'> Tas% is erformed in accordance with coman# orindustr# re&uirements and safet# rocedure'

;' Clean surfaces andedges

;'* urfaces are cleaned "ased on re&uired secifications';'> Tas% is erformed in accordance with coman# or

industr# re&uirements and safet# rocedure

2' reare weldingconsuma"les

2'* Consuma"les are reared in accordance with re&uired secifications2'> Welding consuma"les are reared in accordance with

manufacturerDs instructions

:' reare weldingsafet# and rotecti!ee&uiment

:'* are reared "ased on acceta"le 4? re&uirements and standards

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RANGE OF ;ARIABLE;ARIABLE RANGE

*' ,aterials andconsuma"les

*'* ,ild steel*'> Car"on steel

*'; Allo# steel (le!el III )*'2 Cutting gases*': 3ouging electrodes*'7 3rindingBcutting discs*'< @un onBrun off$ "ac%ing latesBring*'= Cutting accessories

>' Cut Cut material using>'* 4x#-acet#lene gas cutting e&uiment (manual and Bor automatic)>'> lasma cutting e&uiment>'; hearing machine>'2 isc cutter

;' ecification ecifications "ased on;'* Welding codes;'> @eference Industr# standards;'; Client secification

2' Cleaned urfaces and edges are cleaned "#2'* 3rinding or sanding

2'> Filing2'; Chemical washing (egreaser)

:' afet# rocedures :'* Wearing of re&uired :'> ecuring ox#-acet#lene tan%s "efore$ during and after

use:'; Chec%ing ox#-acet#lene hose for gas lea%s:'2 witch off e&uiment after use:': Chec%ing electrical e&uiment and de!ices

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E;IDENCE GUIDE*' Critical asects of cometenc#

Assessment re&uires e!idence that the candidate9*'* erformed edge rearation in accordance with

W and safet# rocedures*'> 8sed edge rearation e&uiment and tools in

accordance with the re&uirements ormanufacturerDs instructions

>' 8nderinning %nowledge >'* Interretation of lans and drawings>'> election of aroriate method of edge

rearation>'; election of aroriate cutting e&uiment$

accessories and sulies>'2 4eration of cutting e&uiment such as

mechanical$ gas and lasma>': 4eration of grinding e&uiment

>'7 afet# rocedures for cutting and grinding

;' 8nderinning s%ills ;'* ,easuring and communication s%ills;'> et u of cutting e&uiment such as mechanical$

gas and lasma;'; Cutting techni&ues;'2 3rinding techni&ues;': 4"ser!ance of safet# rocedures

2' @esource imlications The following resources must "e ro!ided9

2'* @ele!ant documentation such as W andwor%ing drawing2'> ulies and materials2'; Cutting e&uiment and facilities2'2 3rinding e&uiment and facilities2': ,easuring tools2'7 2'< tand-"# fire fighting e&uiment

:' ,ethod of assessment Cometenc# must "e assessed through9:'* 4"ser!ationBe!aluation

:'> 4ral &uestioning:'; Insection of reared edges

7' Context of assessment Assessment ma# "e conducted in the wor%lace or ina simulated wor% en!ironment

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UNIT TITLE : SET UP WELDING EQUIPMENT

UNIT CODE : MEE82128


rearing e&uiment for welding'

ELEMENTS PERFORMANCE CRITERIAItalicized termsare ela"orated in the @ange of 1aria"les

*'*et u weldingmachine

*'* @e&uirements for welding are determined "ased onwelding rocedures and Eo" secifications andBortechnical drawings'

*'> Welding machine is set u in accordance with Eo"re&uirements$ welding rocedures and secifications$technical drawings and manufacturerDs instructions'

*'; Welding machine should "e connected to an

indeendent ower sul# and wired u or set to theolarit# indicated in the welding roceduresBsecifications or as recommended "# themanufacturer'

*'2 Current$ !oltage$ and wire feed settings are fine-tunedor adEusted consistent with Eo" re&uirements'

*': Tas% is comleted without causing damage to the tools$e&uiment and materials and inEur# to self and others'

>' et u welding

accessories

>'* Welding machine accessories and consuma"les are

identified from Eo" re&uirements$ welding roceduresand secifications'>'* Welding machine accessories and consuma"les are set

u in accordance with Eo" re&uirements$ weldingrocedures and secifications andBor manufacturerDsinstructions'

>'> ools firml# loc%ed to holder$ rollers adEusted to correcttension'

>'; urging hoses$ dams$ flow meter$ regulators$ torchesand guns are roerl# installed where needed'

>'2 3as tan%s roerl# secured where needed'

;' et u weldingositioners$ Eigs andfixtures

;'* /races$ stiffeners$ rails and other Eigs are ro!ided inconformit# with Eo" re&uirements'

;'> Wor% itemsBmaterials are rotected from strong winds$drafts and rainfall

2' et u re-heatingtoolsBe&uiment asre&uired

2'* re-heating e&uiment is set u "ased on Eo"re&uirements and secifications

2'> &uiment is oerated in conformance with themanufacturerDs instructions'

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*' Welding machine T#es$ %ind and uses of FCAW welding machines*'* Alternating current (AC)*'> irect current (C)

*'; Constant current*'2 Constant !oltage

>' olarit# Alication and uses>'* irect current H electrode ositi!e (re!erse olarit#)>'> irect current H electrode negati!e (straight olarit#)>'; Alternating current

;' Accessories ;'*' welding guns;'> regulators and flow meters;'; gas hoses and adators;'2 gas c#linders and gas heaters;': filters$ gas no55le and insulators;'7 contact tis;'< wire feeders and wire cutter;'= ca"le liners and gas diffusers

2' 3ases 2'* ure inert gas (argon$ etc')2'> ,ixed gases2'; ure C4>

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E;IDENCE GUIDE*' Critical asects of

cometenc#Assessment re&uires e!idence that the candidate*'* et u and install welding machine$ accessories$ welding ositioners$ Eigs and

fixtures and re- heating e&uiment within

allotted time and in accordance with 4?rules and accessi"le and con!enient location'

*'> Alied house%eeing and : ractices

>' 8nderinning %nowledge >'* T#es and uses of welding e&uiment andaccessories

>'> ower re&uirement and caacit# of weldingmachine and its accessories

>'; 4erating caacit# of welding machine andaccessories

>'2 /asic electricit#>': ho safet#$ house%eeing and : rocedures

;' 8nderinning s%ills ;'* etting and oerating welding machine andaccessories

;'> Communication s%ills;'; @ecogni5ing oerational a"normalities and

faults in welding machine and accessories;'2 Fine tuning of welding machine and accessories for otimum oeration

;': ,inor reairsBmaintenance of welding machineand accessories;'7 8se of

2' @esource imlications The following resources must "e ro!ided92'* Aroriatel# !entilated wor% areaBsho with

welding facilities$ machines and accessories2'>

:' ,ethod of assessment Cometenc# must "e assessed through9:'* 4"ser!ationBe!aluation

:'> 4ral &uestioning

7' Context of assessment Assessment ma# "e conducted in the wor%lace orin a simulated wor% en!ironment'

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UNIT TITLE : FIT UP WELD MATERIALS

UNIT CODE : MEE8212=

DESCRIPTOR : This unit co!ers the s%ills$ %nowledge and attitudes in fitting

u welding materials'

ELEMENTS PERFORMANCE CRITERIAItalicized terms are ela"orated in the @ange of 1aria"les

*' erform tac% welding 1.1 Tac% welding is performed in accordance with therequirements of W! and client"s specifications.

1.# Tac% welding is erformed visually and dimensionall#acceta"le. .

1.$ /ac%ing plate% stiffener% running plate is installed asrequired.

1.& 'oints are free from rust% paints% grease and other foreign materials prior to fit up or tac(ing.

>' Chec% ga and alignment

>'* )oot gapis erformed in accordance with there&uirements of W'

>'> *lignment is chec%ed within the range of acceta"ilit#of code and standard'

>'; Fitted materials are !isuall# free from stresses

;' et u welding ositioner

$.1 Weld specimen is positioned and secured according tothe requirements.

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*' Tac% welding inds of tac%ing*'* /ridge tac%ing*'> ermanent tac%ing

*'; Temorar# tac%ing

>' 1isuall# anddimensionall#acceta"le

>'* Acceta"le tac% welds>'> Full# fused to the "ase metal>'; Free from defects and discontinuities>'2 !enl# distri"uted

;' @oot ga ;'* W re&uirements;'> Client re&uirements

2' /ac%ing materials 2'* tiffeners2'> /ac%ing late2'; trong "ac%

:' Alignment :'* Codes and secifications:'> Client re&uirements

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cometenc#Assessment re&uires e!idence that the candidate*'* erformed tac% welding*'> chec%ed ga and alignment*'; set u welding ositioners

>' 8nderinning %nowledge >'* Fit u tolerances

>'> ,ensuration>'; W>'2 Welding materials and consuma"les>': rawing and lan interretation>'7 Welding codes (s#m"ols)>'< Identification of weld defects>'= Fit u

;' 8nderinning s%ills ;'* Al#ing weld techni&ues;'> ?andling welding materials and consuma"les;'; @ectif#ing weld defects;'2 ,easuring s%ills;': Communication s%ills;'7 re-heating techni&ue;'< 4"ser!ance of safet# rocedures

2' @esource imlications The following resources must "e ro!ided92'* rawing and lans2'> Aroriatel# !entilated wor% areaBsho with

welding facilities$ machines and accessories2';

:' ,ethod of assessment Cometenc# must "e assessed through9:'* 4"ser!ationBe!aluation:'> 4ral &uestioning


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UNIT TITLE : REPAIR WELDS

UNIT CODE : MEE8212/


reairing welds'

ELEMENTS PERFORMANCE CRITERIAItalicized terms are ela"orated in the @ange of 1aria"les

*' ,ar%Blocate welddefects

*'* Weld defects are identified according to recommended ractice*'> weld defects are located and mar%ed according to rocedures

>' reare tools and e&uiment

#.1 Tools and e&uiment are prepared +ased on jo+requirements and provision of wind +arriers.

#.# ,as( is performed in accordance with company orindustry requirements and safety procedure

;' @emo!e defects ;'* Weld defects are removed-ecavatedin accordance with aro!ed industr# rocedures or client re&uirements';'> @emo!al of non-defecti!e welds is minimi5ed and

cleaned';'; 1isual and d#e-enetrant test is erformed to !erif# the

extent of remo!al of defects$ where alica"le;'2 Welding insector is informed to !erif# the extent of

defect remo!al';': Tas% is erformed in accordance with coman# or

industr# re&uirement and safet# rocedure

2' erform re-welding 2'* @e-welding is erformed in accordance with aro!ed reair rocedure'2'> Tas% is erformed in accordance with coman# or industr# re&uirement and safet# rocedure2'; @e-welding is erformed with no new weld defects or damages occurred2'2 Weld is !isuall# chec%ed after re-welding for

acceta"ilit#

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*' Weld defects *'* orosit#

*'> @oot undercut*'; and solid material inclusion*'2 Conca!it#Bcon!exit#*': egree of reinforcement*'7 /urn Through*'< Crater crac%s*'= Crac%s*'6 ac% of Fusion (tie-in)*'*0 inholesB/lowholes*'** 8nder Fill*'*> xcessBincomlete enetration

*'*; lag B inclusion*'*2 4!erla*'*: ,isalignment*'*7 istortion

>' Tools and e&uiment >'* Welding machine and accessories>'> 3ouging outfit and accessories>'; orta"le grinder>'2 Chiing hammer>': Files

>'7 xtension cord and lightings>'< /arriers>'= #e-enetrant %it

;' @emo!edBexca!ated efects remo!ed "#;'* 3rinding;'> ArcBair 3ouging;'; Cutting (mechanical$ gas);'2 lasma gouging

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cometenc#Assessment re&uires e!idence that the candidatereaired weld defects within the aro!ed weld

reair rocedures

>' 8nderinning %nowledge >'* Interretation of weld reair rocedures andW

>'> Causes and identification of weld defects>'; ,aterials and consuma"les>'2 Welding &uiment and Tools>': Welding Codes (s#m"ols)>'7 @eair techni&ues>'< election and use of

;' 8nderinning s%ills ;'* 4erating weld defect remo!al tools and e&uiment;'> Al#ing correct weld techni&ues;'; ,easuring s%ills;'2 Communication s%ills;': @ectif#ing weld defects;'7 ?andling welding tools and e&uiment;'< ?andling materials and consuma"les;'= Identif#ing weld defects

2' @esource imlications The following resources must "e ro!ided92'* Weld defect remo!al and reair facilities ande&uiment

2'> ulies and materials2'; 2'2 @ele!ant documentation such as W and

aro!ed reair rocedure

:' ,ethod of assessment Cometenc# must "e assessed through9:'* 4"ser!ation and inter!iew:'> erformance record


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CORE COMPETENC

UNIT OF COMPETENC: We6 %a*>o #ee '$'e# #$g FCAW

UNIT CODE: MEE821,1

DESCRIPTOR: T?$# $ %o0e*# ?e #@$#5 @oe6ge a6 a$6e# *e3$*e6 $e6$g %a*>o #ee '$'e# #$g FCAW '*o%e##.

ELEMENTS PERFORMANCE CRITERIA/talicized termsare ela"orated in the @ange of 1aria"les

*' erform root ass("ac%ing material)

*'* @oot ass is erformed in accordance with W!andBorclient secifications'

*'> Weld is !isuall# chec%ed for defectsand reaired$ as

re&uired (root ass is erformed without defects*'; Weld is !isuall# acceta"le in accordance with alica"le

codes and standards

>' Clean root ass >'* @oot ass is cleaned and is free from defects anddiscontinuities (root ass is cleaned without defects and

discontinuities>'> Tas% is erformed in accordance with aro!ed W

;' Weld su"se&uentB

filling asses

;'* u"se&uentB filling asses are erformed in accordance

with aro!ed W;'> Weld is !isuall# chec%ed for defects and reaired$ asre&uired

;'; Weld is !isuall# acceta"le in accordance withalica"le codes and standards

2' erform caing 2'* Caing is erformed in accordance with W andBorclient secifications

2'> Weld is !isuall# chec%ed for defects and reaired$ asre&uired

2';Weld is !isuall# acceta"le in accordance with alica"le

codes and standards

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*' W W @e&uirements*'* Welding ositions

*'*'* >3 and :3 andBor 73*'> Wall thic%ness

*'>'* *'7mm and a"o!e*'; T#e of material

='* Car"on and mild steel ies='> iameter >:'2mm (*inch) and a"o!e

*'2 T#e and si5e of flux cored electrode*': Tra!el seed*'7 Current setting (olarit#$ amerage$ !oltage)

*'< /ac%ing materials (weld metal$ "ac%ing ring orceramics)

='= Welding accessories*'='* Transformer @ectifier T#e>'='> Wire feeder

*'6 Goint rearation

>' efects >'* orosit#>'> 8ndercut>'; Arc tri%e>'2 atters>': Wire$ solid and slag inclusion>'7 Conca!it#Bcon!exit#>'< egree of reinforcement>'= /urn Through>'6 Crater crac%s>'*0 Crac%s>'** ac% of Fusion (tie-in)>'*> inholesB/lowholes>'*; 8nder Fill>'*2 4!erla>'*: ,isalignment>'*7 istortion

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E;IDENCE GUIDE1 C*$$%a A#'e%# o4

Co&'ee%Assessment re&uires e!idence that the candidatewelded car"on steel ies using FCAW in >3$ :3andBor 73 ositions to acceta"le standard followingthe aro!ed W'

2 U6e*'$$g 9oe6ge >'* rawingBlanBW interretation>'> ,aterials and consuma"les

>'>'* Flux cored electrode (self-shielded andgas shielded)

>'>'> hielding gases>'; Welding &uiment and Tools>'2 /asic ,athematics (,A)>': Welding Codes and s#m"ols>'7 Identification of weld defects

2./.1.1.1.1.1.1.1U6e*'$

;'* ,easuring s%ills;'> Communication s%ills;'; @ectif#ing weld defects;'2 Al#ing welding techni&ues for FCAW;': ?andling welding tools and e&uiment;'7 ?andling materials and consuma"les and

chec%ing urit# of shielding gas;'< hiliine 4? @ules andBor clientDs safet#

rocedure

, Re#o*%e I&'$%a$o# The following resources must "e ro!ided92'* Well !entilated wor% areaBsho with FCAWfacilities and e&uiment

2'> ulies and materials2'; 2'2 Fumes extractor$ if alica"le2'2 @ele!ant documentation such as W and

wor%ing drawing2': tand-"# fire fighting e&uiment

! Me?o6 o4 A##e##&e Cometenc# must "e assessed through9

:'* emonstrationB o"ser!ation and oral&uestioning

:'> Written test:'; ortfolio (awards$ records$ certificates$

endorsements$ etc')

" Coe o4 A##e##&e Assessment ma# "e conducted in the wor%lace orin a simulated wor% en!ironment'

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SECTION , TRAINING STANDARDS

These guidelines are set to ro!ide the Technical and 1ocational ducation andTraining (T1T) ro!iders with information and other imortant re&uirements to considerwhen designing training rograms for F8. C4@ A@C WIN3 (FCAW) NC ll'

,.1 CURRICULUM DESIGN

Course Title9 FLUX CORED ARC WELDING NC Le0e II

uggested Nominal Training ?ours9 *= hrs' ( /asic Cometencies) :7 hrs' ( Common Cometencies) *62 hrs' ( Core Cometencies)

Course escrition9

This course is designed to enhance the %nowledge$ s%ills and attitudes inFlux Cored Arc Welding NCll in accordance with industr# standards' It co!ers corecometencies such as etting-u Welding &uiment$ rearing Weld ,aterials$Fitting u Weld ,aterials$ Welding Car"on teel lates 8sing FCAW$ WeldingCar"on teel lates and ies 8sing FCAW and @eairing Welds'

BASIC COMPETENCIES

U$ o4Co&'ee%

Lea*$g O%o&e# Me?o6oog A##e##&eA''*oa%?

*' articiate inwor%lacecommunication

*'* 4"tain and con!e# wor%lace information'*'> Comlete rele!ant wor%

related documents'*'; articiate in wor%lace meeting and discussion

3roudiscussion

Interaction

emonstration 4"ser!ation

Inter!iewsB

&uestioning

>' Wor% in a teamen!ironment

>'* escri"e and identif#team role andresonsi"ilit# in a team'

>'> escri"e wor% as a

team mem"er'

iscussion

Interaction

emonstration

4"ser!ation

Inter!iewsB

&uestioning

;' ractice careerrofessionalism

;'*Integrate ersonalo"Eecti!es withorgani5ational goals'

;'> et and meet wor%riorities'

;'; ,aintain rofessionalgrowth de!eloment'

iscussion

Interaction

emonstration

4"ser!ation

Inter!iewsB

&uestioning

2' racticeoccuational

health and

='* !aluate ha5ard andris%s

='> Control ha5ards andris%s

iscussion

lant tour

#mosium

4"ser!ation

Inter!iew

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safet# ='; ,aintain occuationalhealth and safet#awareness

COMMON COMPETENCIES

Unit ofCompetency

Learning Outcomes Methodology AssessmentApproach

*' erformwor% safel#

*'* Identif# ha5ardous areasand conditions

*'> 8se rotecti!e clothingand de!ices

*'; erform safe handling of

tools$ e&uiment andmaterials

*'2 xlainBerform first aidrocedure

*': 8se fire extinguisher

ecturette

ractical

alication

4ral

&uestioning

Written

demonstration

>' Contri"uteto &ualit#s#stem

>'* Insect wor% done>'> Al# &ualit# standards to

wor%>'; rotect coman#B

institution roerties>'2 rotect customer interest

ecturette

ractical

alication

4ral

&uestioning

Written

emonstration

;' 8se handtools

;'* 8se different handtools;'> ,aintain handtools

ecturette

ractical

alication

4ral

&uestioning

Written

emonstration

2' Interret"luerints

2'* Interret technical drawing'2'> Interret welding s#m"ols

ecturette

ractical

alication

4ral

&uestioning

Written test

:' erform Industr#

calculations

:'* ol!e mathematicalro"lems

:'> Con!ert s#stems ofmeasurement

:'; ,easure wor%iece

ecturette

ractical

alication

4ral

&uestioning

Written test

7' reareweldmaterials

7'* Identif# the different cuttinge&uiment andaccessories

7'> Identif# t#es of mild steel

ecturette

ractical

alication

4"ser!ation

emonstration

and oralFcaw nc ii

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electrodes7'; Identif# t#es of Eoints and

edge rearation7'2 Identif# rotecti!e

e&uiment

7': reare weldingconsuma"les$ tools andaccessories

7'7 a#out on materials7'< et-u cutting e&uiment7'= Cut and reare edge of

materials

&uestioning

Written test

Identif# the arts of

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*' Weldcar"onsteel iesusingFCAW

*'* erform groo!e weld onie in different ositions

>3

:3

73

ecturette

emonstration

4"ser!ation

and oral&uestioning

emonstration

and oral

&uestioning Written test

,.2 TRAINING DELI;ER

The deli!er# of training should adhere to the design of the curriculum' eli!er#

should "e guided "# the *0 "asic rinciles of cometenc#-"ased T1T'

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The training is "ased on curriculum de!eloed from the cometenc#

standards+

earning is modular in its structure+

Training deli!er# is indi!iduali5ed and self-aced+

Training is "ased on wor% that must "e erformed+

Training materials are directl# related to the cometenc# standards and

the curriculum modules+

Assessment is "ased in the collection of e!idence of the erformance of

wor% to the industr# re&uired standard+

Training is "ased "oth on and off-the-Eo" comonents+

Allows for recognition of rior learning (@) or current cometencies+

Training allows for multile entr# and exit+ and

Aro!ed training rograms are Nationall# Accredited

,he competency2+ased ,3E, system recognizes various types of deliverymodes% +oth on and off2the2jo+ as long as the learning is driven +y the competencystandards specified +y the industry. ,he following training modalities may +eadopted when designing training programs4

The duali5ed mode of training deli!er# is referred and recommended' Thus

rograms would contain "oth in-school and in-industr# training or fieldwor%comonents' etails can "e referred to the ual Training #stem (T)Imlementing @ules and @egulations'

,odularBself-aced learning is a cometenc#-"ased training modalit# wherein

the trainee is allowed to rogress at his own ace' The trainer Eust facilitates thetraining deli!er#'

eer teachingBmentoring is a training modalit# wherein fast learners are gi!en

the oortunit# to assist the slow learners'

uer!ised industr# training or on-the-Eo" training is an aroach in training

designed to enhance the %nowledge and s%ills of the trainee through actualexerience in the wor%lace to ac&uire secific cometencies rescri"ed in thetraining regulations'

istance learning is a formal education rocess in which maEorit# of theinstruction occurs when the students and instructor are not in the same lace'istance learning ma# emlo# corresondence stud#$ audio$ !ideo or comutertechnologies'

,., TRAINEE ENTR REQUIREMENTS

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Trainees or students wishing to gain entr# into this course should ossess thefollowing re&uirements9

comleted training in FCAW NC I or a holder of FCAW NC I

can communicate either oral and written

h#sicall# and mentall# fit can erform "asic mathematical comutation

,.! LIST OF TOOLS5 EQUIPMENT AND MATERIALSFLUX CORED ARC WELDING - NC II

@ecommended list of tools and materials er trainee for FLUX CORED ARCWELDING - NC II

TOOLS

(4o* 2" *a$ee#)

EQUIPMENT

(4o* 2" *a$ee#)

MATERIAL

('e* *a$ee)Qt#' escrition Qt#' escrition Qt#' escrition

>: cs' Chiing?ammer

*> units FCAW Weldingmachine$ FCAWgun andaccessories

* reel Filler wire units orta"le discgrinder

*= cs Car"on steelie$ schedule=0$ *:0mm dia'. *:0mm

>0 cs' Files-"astardcut

* unit xhaust fan cs' Cutting disc;B;>J x :B=J x2Jdia'

>: cs' Welding ,as% > units Wor% "ench wB"ench !ice on 2corners

;7 cs' 3rinding disc*B2K x :B=J x 2Jdia'

>: sets eather

aronBEac%et

> sets 4x#-

acet#leneB4x#-3 cutting outfit

: c#l' hielding gas

(:LC4>)

:0 sets eather glo!es$long

* unit edestal B"enchgrinding machine

* c#l' ox#gen

: cs' afet# goggles$wide !ision$clear

* unit Industrial fan * c#l' 3 orAcet#lene

: cs' 4x#-acet#lene3oggles

; cs' ar% glass

*> cs' Tr# s&uare ;00mm' ong

27 cs' ens clear glass

*> cs' teel s&uare * tu"e ,etal mar%er

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;00 mm' long

*> cs' Files-half round

: cs' Fillet gauge

* c' Wire Cutter

* c' ?and ?ac%saw

Note: Tools and equipment for all welding process.* for FCAW welding process

,." TRAINING FACILITIESFLUX CORED ARC WELDING - NC II

The welding wor%sho must "e of concrete structure' /ased on class si5e of >:studentsBtrainees the sace re&uirements for the teachingBlearning and circulation areasare as follows9

TEACHINGLEA!NINGA!EA"

"I#E IN METE!" A!EA IN "$%METE!"

$T& TOTAL A!EA IN"$% METE!"

'elding (ooth 2 X 1.5 ) * +*

Grinding Booth* 2 X 1.5 3 2 6

Materials/Preparation Area* 2 X 2 4 4

Bench wor Area* 1.5 X 2.5 4 2 !

"ool #oo$ % &/M &torageArea*

4 X 5 2' 2'

(earning #eso)rce Area* 5 X 45 45

+ash Area /,o$-ort #oo$(male & female)*

2.5 X 4 1' 1'

"otal 1'!

,irc)lation Area** 32

Total 'or,shop Area +-.

5 ,his area can also +e used +y other welding courses.55 *rea requirement is equivalent to $67 of the total teaching-learning areas

,.+ TRAINERS QUALIFICATIONS FOR FCAW WELDERFcaw nc ii

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FLUX CORED ARC WELDING - NC II

T@AIN@ Q8AIFICATI4N (TQ II)

,ust "e a holder of FCAW NC II

,ust ha!e undergone training on Training ,ethodolog# II (T, II) ,ust "e h#sicall# and mentall# fit

M,ust ha!e at least > #ears Eo"Bindustr# exerience

,ust "e a ci!il ser!ice eligi"le (for go!ernment osition or aroriate

rofessional license issued "# the rofessional @egulator# Commission)

M 4tional' 4nl# when re&uired "# the hiring institution

@eference9 TA /oard @esolution No' >002 0;

,.8 INSTITUTIONAL ASSESSMENT

Institutional Assessment is to "e underta%en "# trainees to determine theirachie!ement of units of cometencies' A certificate of achie!ement is issued foreach unit of cometenc#'

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SECTION ! NATIONAL ASSESSMENT AND CERTIFICATION ARRANGEMENTS

2'* To attain the Qualification of FCAW Welding NC II$ the candidate mustdemonstrate cometence in all the units of cometenc# listed in ection *'

uccessful candidates shall "e awarded a National Certificate signed "# theTA irector 3eneral'

2'> Assessment shall focus on the core unit of cometenc#$ weld car"on steel iesusing FCAW' The "asic and common units shall "e integrated or assessedconcurrentl# with the core units'

2'; The following are &ualified to al# for assessment and certification9

2';'* 3raduates of formal$ non-formal and informal including enterrise-"asedtraining rograms'

2';'> xerienced wor%ers (wage emlo#ed or self emlo#ed)

2'2 The guidelines on assessment and certification are discussed in detail in theJrocedures ,anual on Assessment and CertificationJ and J3uidelines on theImlementation of the hiliine T1T Qualification and Certification #stem(T4Q)J'

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DEFINITION OF TERMS

*) >a#e &eaH the metal that is to "e wor%ed or welded

>) e6 >ea6 a deosit of filler metal from a single welding ass

;) e6 6e4e% an irregularit# that soils the weld aearance or imairs theeffecti!eness of the weld or weldment "# causing wea%ness orfailure

2) e6 $e the Eunction of weld metal and the "ase metal$ or the Eunction of"ase metal arts when filler metal is not used

:) e6&e an assem"l# or structure whose comonent arts are Eoined "#welding

7) e6$g Eoining two metals "# al#ing heat to melt and fuse them$ with orwithout filler metal


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AC9NOWLEDGEMENTS

The Technical 'ducation and kills +evelopment ,uthorit! &T'+,( wishes toextend thanks and appreciation to the man! representatives of business- industr!-academe and government agencies who donated their time and expertise to the

development and validation of this Training Regulation.

T ,anggahan t'$/agum"a#an$ Que5on Cit#

MS. S

FCAW NC II

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