Falcon Die Profiler

8/11/2019 Falcon Die Profiler

1/21

Foredom Flexible Shaft Machine SR

Introducing All New 1/6 HP Series SR Motor

Maximum Speed 18,000 RPM Reversible

All the Best Features Plus More Power in One Motor

The All new Series SR combines the most important features our customers expect

power, reversibility and reliability into one new motor.

More Power The All New 1/6 hp ball bearing Series SR has 33% more power than the1/8 hp Series S and 66% more than the 1/10 hp Series CC. The added power helps to

reduce stalling or slowing down under normal workloads.

Reliability The warranty has been extended to two years.

Reversible This is a great feature for lefties, and helps to keep debris flying away from not toward both right and left handed users. You can back out drill bits and extend the lifeof some abrasives by alternating direction. It is also good for accomplishing symmetrical

grinding, carving, and polishing techniques.

The SR uses standard flexible shafts and sheaths for connecting to any of Foredom's

or Falcon's "quick disconnect" handpieces. See below for speed control options.UA111P

Motor

ConnectorAlways wear proper eye protection whileusing rotary power tool accessories.

Order No. Price Order No. Price

SR Reversible Motor Only 09E-FRM3301 $1.00 SCT-1 Foot Control (Cast Iron) 09F-MTA1102 $6.00

77 Outer Sheath 09F-MTA1001 $1.00 EM-1 Table Top Dial Control 09F-MTA1105 $6.00

93 Inner Cable (Standard Key Type Drive) 09F-MTA1000 $.00 UA111P Motor Connector (for SR) 09F-MTA1204 $3.0

93-S Inner Cable

(Square Drive for Heavy Duty Die Profiler) 09F-MTA1009 $15.50MK-10 Maintenance Kit (for SR) 09F-MTA1321 $1.00

FCT-1 Foot Control (Plastic) 09F-MTA1100 $35.00 132-P Motor Brushes (for SR) 09F-MTA1215 $8.0

This motor is also available as the following Speed Controls for New 1/6 HPbench models. Number 09E-FRM3309 shouldbe used with a speed control. Series SR

Bench Models include Motor, Stand, Sheath and Cable.

Foredom Power Tool & Accessory

Catalog Available Upon Request.

EM-1 09F-MTA1105 Price $6.00

Table Top Dial Control

See page 220 for motor

Die Profiler units are shown on pages 221 & 224 maintenance information

To order: specify Falcon Order No. and quantity. Tel: 800-321-8512 Fax: 216-328-1180

FCT-1 09F-MTA1100 Price $35.00

Foot Control in Plastic Housing


Complete Machine 09E-FRM3309 $2.00 09E-FRM3303 $2.00

Motor Only 09E-FRM3301 $1.00 09E-FRM3301 $1.00

Bench Only 09F-MTA1201 $4.00 09F-MTA1213 $8.50

SCT-1 09F-MTA1102 Price $6.00Foot Control in Cast Iron Housing


2/21

Foredom Flexible Shaft Machine LX

UA111P

MotorConnector

Series LX High Torque/Low Speed(up to 5,000 rpm)This motor is ideal to operate the Die Profiler at

its recommended speed without requiring a speed

control on the motor.

Series LX permanent magnet motors are specifically designed for

low speed/high torque applications.

The LX ball bearing motors offer full power and torque from start up

and throughout the entire speed range up to 5,000 rpm.

Series LX motors use standard length shafts and more flexible neoprene sheaths for connecting to any of our 20+ "quick disconnect"

handpieces. See special speed control options below for operatingSeries LX motor only.

2 Year Warranty on Series LXMotors and Controls


LX High Torque Motor Only 09E-FRM8300 $100 SXR Foot Control (Cast Iron) 09F-MTA111 $.00

77 N Outer Sheath (Neoprene) 09F-MTA1010 $1.00 EMX Table Top Dial Control 09F-MTA1114 $.00

93 Inner Cable (Standard Key Type Drive) 09F-MTA1000 $.00 UA111P Motor Connector (for LX) 09F-MTA1204 $3.0

93-S Inner Cable(Square Drive for Heavy Duty Die Profiler) 09F-MTA1009 $15.50

MK-16 Maintenance Kit (for LX) 09F-MTA1322 $2.00

TXR Foot Control (Plastic) 09F-MTA1112 $55.00 319-P Motor Brushes (for LX) 09F-MTA1214 $11.0 pr

Special Speed Controls forNew Series LX High Torque/

Low Speed Motor

TXR 09F-MTA1112 Price $55.00

Foot Control in Plastic Housing Important AnnouncementAbout Series CC, R, H, L

and 1/8 HP S & SR Motors

These motors have been discontinued,however, maintenance, repair parts and

Price $.00 speed controls for these models are stillavailable. Please call for information.SXR 09F-MTA1113Foot Control in Cast Iron Housing

EMX 09F-MTA1114 Price $.00

Table Top Dial Control

This LX Motor is also available as a benchstyle machine with both a plain cast ironbench and a built-in speed control bench.Please call for additional information andprices.

9Always wear proper eye protection while

using rotary power tool accessories.

Foredom Power Tool & Accessory

Catalog Available Upon Request.

See page 220 for motor maintenance information



3/21

Falcon Flexible Shaft Machine TX

Series TX 1/3 HP High Torque at All Speeds2 Year Warranty on Series TX Motors and Controls

Max Speed 15,000 RPM

The TX is Foredom's most powerful flex shaft and is a permanent magnet DC motor featuring thenewest in flex shaft technology. These ball bearing models utilize advanced rare earth magnets (in

place of wound fields in our universal motors) that deliver more torque at low speeds and throughoutthe entire speed range. No other flex shaft machine gives you greater control of the cutting tool, drill,

or bur under any load.

The TX motors use standard 39" long flexible shafts and sheaths for connecting to any of Falcon'sor Foredom's "quick disconnect" handpieces.

Note: All Series TX motors must be used with the speed controls below. They are similar inappearance to the others in our line, but have TX specific electronics for smoother acceleration and

extra control of the tool.

Always wear proper eye protection while

using rotary power tool accessories.


TX 1/3 HP Motor Only 09E-FRM7000 $2.00 SXR Foot Control (Cast Iron) 09F-MTA111 $.00

77 Outer Sheath 09F-MTA1001 $1.00 EMX Table Top Dial Control 09F-MTA1114 $.00

93 Inner Cable (Standard Key Type Drive) 09F-MTA1000 $.00 UA111P Motor Connector (for TX) 09F-MTA1204 $3.0

93-S Inner Cable

(Square Drive for Heavy Duty Die Profiler) 09F-MTA1009 $15.50MK-16 Maintenance Kit (for TX) 09F-MTA1322 $2.00

TXR Foot Control (Plastic) 09F-MTA1112 $55.00 319-P Motor Brushes (for TX) 09F-MTA1214 $11.0 pr

Special Speed Controls for Series TX Motors

High Performance with Smooth andControlled Acceleration up to 15,000 RPM

This TX Motor is alsoavailable as a bench

Three models of speed controls areavailable with special electronic circuitry

required for controlling the TX permanentmagnet DC motors.

style machine with botha plain cast iron benchand built-in speedcontrol bench. Please

call for additionalinformation and prices.

TXR 09F-MTA1112 $55.00

Foot operated control in

plastic housing

EMX 09F-MTA1114 $.00

Table top dial control in

plastic housing

SXR 09F-MTA1113 $.00

Foot operated control in cast

iron housing

Die Profiler Units shown on pages 221 and 224.

See page 220 for motor maintenance information.

Complete Foredom Power Tool & Accessory Catalog Available Upon Request.

Important Announcement About Series CC, R, H, L and 1/8 HP S & SR Motors

These motors have been discontinued, however, maintenance, repair parts andspeed controls for these models are still available. Please call for information.



4/21

our handpiece from pages 215, 216 and 217.Please

ate with one of the speed

.

Falcon #99 Right Angle Handpiece

Parts List for #99 Telescoping Right Angle Handpiece

6 2 3

1

1B

1A

13 87

16 14 9

10

11

15

12

18

Select y

note that the R motor will only opercontrols from this page

17 5 1C 4

Falcon No. Part No. Description Price

1 (31303) 09B-FGP1004 RA Head Including Needle Bearing and Bearing Bushing NA

1A 09B-FGP1001 Needle Bearing 9.00

1B 09B-FGP1002 Brass Bushing 11.55

1C 09B-FGP1003 Inner Head Assembly 135.40

1D 09B-FGP1000 Complete Head Assembly with

Spindle, Bearing & Gear (1, 1A, 1B, 1C & 6) NA

2 (31304) 09B-FGP1005 Knurled Nut 48.45

3 (31305) 09B-FGP1006 Center Housing 112.60

4 (31306) 09B-FGP1007 Aluminum Housing with Ring & Ball 67.20

5A (31301) 09A-FGP1501 1/8" Collet 23.00

5B (31302) 09A-FGP1500 3/32" Collet 23.00

6 (31308) 09B-FGP1009 Cover Plate 17.80

7 (31312) 09B-FGP1013 Keyway Spindle 23.35

8 (31313) 09B-FGP1014 Ball Bearing 16.30

9 (31314) 09B-FGP1015 Drive Nut, Key 22.00

10 (31309) 09B-FGP1010 Snap Ring 3.00


12 (31315) 09B-FGP1016 Gear Wheel #1 34.70

13 (31316) 09B-FGP1017 Gear Wheel #2 31.95


15 (31311) 09B-FGP1012 Ring 14.10

16 (31318) 09B-FGP1019 Sliding Spindle 84.75

17 (31319) 09B-FGP1020 Collet Head Spindle 63.90

18 (31320) 09B-FGP1021 Hollow Axle 53.70

(31321) 09B-FGP1023 Pin Wrench (2 required) 14.75

18A 09B-FGP1022 Needle Bearing for Axle 9.00

Lubrication: Unscrew knurlednut and pull out the

headpiece. Unscrew extenderheadplate by means of the pinspanner supplied. Make certain

that the thumb is placed over thetop of this spanner ensuring that

the two pins are alwaysengaged. The needle bearing

and the ball bearing in the headpiece can now be lubricated.Unscrew flexible shaft connector

and lubricate the rear ball bearing. Lubricate using a thin

machine oil. The bevel gears inthe angle head should be lubri

cated with ball bearing grease.

9



5/21

Falcon Right Angle Handpieces

Telescoping Right Angle HandpieceComplete with 1/8" Collet

(Fits Foredom Flexible Shaft Machines, Pages 211, 212 & 213)

1-3/8"

Style No. Description Order No. Price

99 Telescoping Right Angle Handpiece 09A-FGH1000 $577.00

- 3/32" Collet 09A-FGH1500 $23.00 each

- 1/8" Collet 09A-FGH1501 $23.00 each

A telescoping right angle handpiece that fits tools

with 3/32" and 1/8" diameter shanks.

The head drive can be rotated 360 and extended

telescopically from an 8" length to an 11" length.

The handpiece is especially suited for using rotating

tools in grinding or polishing blind spots, recessesand irregular shaped slots in molds and dies.

The Falcon handpiece is a precision tool with a head

spindle mounted on a needle bearing in front and ona ball bearing at the back. The separate spindles are

mounted with a bearing at each end. The Falconhandpiece comes complete with 1/8" precision

spring collet.

Heavy Duty Right Angle HandpieceComplete with 1/8" Collet

2"

Call for

parts list or

replacement

parts.

Style No. Description Order No. Price

100 Heavy Duty Right Angle Handpiece 09A-FGH2000 $589.00

- 3/32" Collet 09A-FGH2500 $26.00 each

- 1/8" Collet 09A-FGH2501 $26.00 each

- 1/4" Collet 09A-FGH2502 $26.00 each



6/21

Foredom Handpieces

Foredom No. 30 Order No. 09C-FRH2500 Price $65.00

Foredom No. 44T Order No. 09C-FRH2800 Price $59.00

Foredom No. 8 Order No. 09C-FRH1300 Price: $59.00

9

Foredom No. 55A Order No. 09C-FRH2900 Price:

Foredom No. 56A Order No. 09C-FRH3100 Price:

Foredom No. 8D Order No. 09C-FRH1400 Price: $79.00

Diameter is measured at handpiece's widest point.Length is measured from end of QD

connector to tip of chuck or collet.Handpieces are not shown actual size.

Foredom No. 5 Order No. 09C-FRH1000 Price:

No. 30

Foredoms most popular handpiece for general use. Geared 3-jawJacobs chuck takes any size accessory shank or drill bit up to 5/32"

in diameter. Prelubricated ball bearings require no maintenance.Comes with the CK-0 chuck key with molded plastic handle. 1" dia.,

5-3/16" long.CK-0 Chuck Key 09D-FRP1210 . . . . . . . . . . . . . . . . . . . . . . . .$.

No. 44TThis tapered grip handpiece is similar to No. 30 except that it has a

collet-type chuck adaptable to larger accessories; seven collets from 1/16"

to 1/4" available in Collet Set 440 . Popular for roughing out and other

operations requiring larger size accessories. Comes complete

with 1/4" collet, pin and wrench for changing collets. Prelubricated ball

bearings require no maintenance. 1" dia., 5-5/8" long. For maximum utility,

purchase with No. 440 Collet Set shown on page 217.

103117 Pin & Wrench 09D-FRP1310 . . . . . . . . . . . . . . . . . . . .$3.0

No. 8A slim handpiece widely used for fine, detailed work. Its chuck guard

sleeve protects fingers and permits close work. Guard slides backwhen changing accessories. Four collets, 1/32", 1/16", 3/32" (2.35mm)

and 1/8" are available. Comes complete with 3/32" collet (unless othersize is specified) and wrenches for changing collets. Prelubricated ball

bearings require no maintenance. 3/4" dia., 6" long. For maximumutility purchase with Collet Set 600 shown on page 217.

10586 Wrench Assy 09D-FRP1014 . . . . . . . . . . . . . . . . . . . . . .$3.0

No. 8D (Duplex)Same as No. 8 with the added

feature of a duplex spring drive

connection and cover. 3/4" dia.,9-1/2" long.

No. 5This economical, light duty version of the No. 8 handpiece has oil-retaining, precision bronze bearings and a collet type chuck. Four

collets are available. Comes complete with 3/32" collet (unless

otherwise specified). For maximum utility purchase with Collet Set600 shown on page 217.

No. 55AThis 45 contra-angle handpiece is well suited for intricate and

delicate jobs in awkward and otherwise inaccessible spots. Comescomplete with two latch-type mandrels. Can also be used with latch-

type burs and mounted abrasive points. 3/4" dia., 6" long. Maximumhead dimension 5/8".

No. 56ASimilar to No. 55A except that it has a right-angle head. Comescomplete with two latch-type mandrels. 5/8" dia., 6" long. Maximum

head dimension 5/8".

These are Foredom's most popular handpieces.

However, Foredom offers over 20 different

quick disconnect handpieces.

Please contact us for information

on the complete Foredom line.



7/21

Foredom Handpieces Collets

Foredom No. 35 Order No. 09C-FRH2600 Price $1.00

Foredom offers more than 20 different handpieces.All are shown & described in the

Foredom Power Tool Catalog available upon request.

No. 35Unique handpiece with a ball bearing speed increaser that produces2.5 times the speed of the motor. This feature makes it perfect for

bright cutting with diamond flywheels and other high speed work with

carbide and diamond points.

No. 35 handpiece comes with a 1/8" (3.18mm) collet installed unlessotherwise specified. Other fractional and metric collets are availableseparately and in Collet Set 103000.

5-1/8" long, 1-3/16" dia., wt. 8 oz., ship wt. 10.3 oz.

Note: This handpiece should not be operated at speeds faster than

35,000 rpm. When connected to your standard Foredom motor (thatruns up to 18,000 rpm), motor speed must be kept at 14,000 rpm or

less (75% of full no-load speed). We recommend using the No. 35with the powerful TXM bench-style motor which has a built-in dial con

trol, or the TX hang-up model with the EMX dial control for setting and

holding speed to within 35,000 rpm range. Another option is using theSR motor with an EM-1 dial control.

Collets for HandpiecesA set of Foredom Precision Collets is an essential part of your Foredom Miniature Power Tool.

A complete set permits the use of a wide range of accessory shank sizes within the capacity of the handpiece.

Collet Set 440 includes 7 sizes for use with handpiece 44T

Foredom # Order #Nominal

CapRecommended

Range Price

441 09C-FRH5441 1/16" .050" to .062" $7.0 each

442 09C-FRH5442 3/32" .085" to .093" $7.0 each

443 09C-FRH5443 1/8" .113" to .125" $7.0 each

444 09C-FRH5444 5/32" .144" to .156" $7.0 each447 09C-FRH5447 1/4" .238" to .250" $7.0 each

448 09C-FRH5448 3 mm $7.0 each

449 09C-FRH5449 6 mm $7.0 each

Collet Set 600 includes 4 sizes for use with handpieces 8, 8D & 5

Foredom # Order #Nominal

CapRecommended

Range Price

601 09C-FRH5601 1/32" .013" to .031" $7.00 each

602 09C-FRH5602 1/16" .050" to .062" $7.00 each

603 09C-FRH5603 3/32" .085" to .093" $7.00 each

604 09C-FRH5604 1/8" .115" to .125" $7.00 each

ForedomPart No. Order No. Price

Set 440 09C-FRH5440 $4.00

ForedomPart No. Order No. Price

Set 600 09C-FRH5600 $2.00

The following collets are available but not included in 440 Collet Set

Nominal RecommendedForedom # Order # Cap Range Price

445 09C-FRH5445 3/16" .177" to .187" $7.0 each

446 09C-FRH5446 7/32" .208" to .218" $7.0 each

The following collet is available but not included in 600 Collet Set

Nominal RecommendedForedom # Order # Cap Range Price

605 09C-FRH5605 3 mm $7.00 each

440 Collet Set 600 Collet SetSet of 1 each of above for Set of 1 each of above for 8, 8D,

44T Handpiece and 5 Handpiece



8/21

CK-0 Chuck Key in plastic

molded handle

The comfortable plastic handle makes accessory

changes easier and the key more difficult to mis-place. Comes supplied with handpiece No. 30.

Order No. 09D-FRP1210 Price:$5.50

9

Sheath Cable Speed Controls

Variac Foot Rheostat

218

Foredom Sheath and Cable

Model No. R-28Order No. 09F-MTA1111

5 Amp 0-140 Volt

Variac for Hand Speed ControlPrice:$314.00

Model No. R-21Order No.09F-MTA11105-6 Amp Capacity

Heavy-Duty Foot RheostatPrice: $195.00

Rheostat

Falcon No. 98 Order No.09F-MTA1004 Square End Inner Cable for 00066 and Series EE motors ..........................................Price: $19.00 with FPH/R Heavy Duty Die Profiler (Use with No. 80 Outer Sheath above)

Foredom No. 80 Order No. 09F-MTA1003 Outer Sheath for 00066 and Series EE motors ............................................... ............Price: $14.00

Foredom No. 96A Order No. 09F-MTA1002 Inner Cable for 00066 and Series EE motors (Key both ends) ...................................Price: $10.00

Foredom No. 77 Order No. 09F-MTA1001 Outer Sheath for Series SR, TX, S, CC and R motors ............................................ ....Price: $14.00

Foredom No. 77N Order No. 09F-MTA1010 Flexible Neoprene Outer Sheath for Series L & LX Motor (Optional for others) .........Price: $18.00

Foredom No. 93 Order No. 09F-MTA1000 Inner Cable for Series SR, L, LX, TX, S, CC and R motors .......................................Price:$10.00

Foredom No. 93S Order No. 09F-MTA1009 Inner Cable same as above except has square end drive ............................. ............Price:$15.50

This is the same pedal

which has satisfied many

customers for many years.

The Variacautotransformer is an efficient, trouble-free device for controlling ac

voltage. Unlike most transformers, the Variac has a transformation ratio that can besmoothly and continuously changed so that the output of the unit can be controlled

from zero to line voltage or even higher. Because it is a transformer, the Variac is:

Efficient transforms power more efficiently

than rheostats

Heavy Duty Foot

Rheostat Standard value is 60 ohms

Unparalleled reliability Rugged construction Reliable contact mechanism

Metal oxide varistor protection

CFL Foot

ControlInexpensive,

economical,dependable carbon

resistance rheostat inmetal housing. Use with any universal

motor 1/10 HP or less. 115 or 230 Volt AC/DC.

Order No. 09F-MTA1104Price:NA



9/21

Foredom Bench Lathe


BL Bench Lathe 1/6 Horsepower

Lathe Accessories

BL Bench Lathe with Tapered SpindlesPowerful variable speed bench lathe in a compact size suitable for use

at the workbench. Its permanent magnet motor is extremely quiet andsmooth running with all the power and speed required for a variety of

polishing and buffing jobs. Cast iron base has suction cup feet for a

secure hold on the work surface. Lathe comes with the TM-5 (left hand)

and TM-6 (right hand) Tapered Spindles for holding buffs and brushesup to 4 (100mm) in diameter. Other lathe accessories are available

separately and shown below.

Order No. 09E-FRM6200 .......................................... ....... Price:$205.00

Tapered SpindlesFor left and right hand mounting of buffs and wheels up to 4 diameter.

Also for 3M Scotchbrite Radial Bristle Discs and FX Wheels with pre-mounted Spindle Adapters.

TM-5 left side for 5/16 shaftOrder No. 09E-FRM6201 ................................................. .. Price:$10.50

TM-6 right side for 5/16 shaftOrder No. 09E-FRM6202 ................................................. .. Price:$10.50

Collet Holder with

3 colletsCollet holder on arbor comes with 3/32,

1/8 and 1/4 collets, allen key, and

pin & wrench for mounting various sizeshank mandrels, sanding drums, etc.

For use only on right hand side.

CHA-5 right side for 5/16 shaft

Order No. 09E-FRM6206 ............................................ ....... Price:$30.00

Chuck ArborArbor adjusts to hold accessories withshank from 0-5/32. Comes with chuck

key. For use only on right hand side.

JCA-2 right side for 5/16 shaft

Order No. 09E-FRM6207 ................................................. .. Price:$47.00

Wheel MandrelsHold rubber bonded abrasive wheels, grinding stones, sanding drums,brushes and other accessories with 1/4 center mounting holes up to 3/4

thick.

WM-5 left side for 5/16 shaft


WM-6 right side for 5/16 shaft


Plastic SpindleFor left and right hand mounting of buffs andwheels up to 4 diameter with 3/8 arbor hole.

Also for 2 and 3 Scotchbrite Radial

Bristle Discs from 3M.

4562 left sideOrder No. 09E-FRM6203 ................................................ ..... Price:$2.10

4561 right side

Order No. 09E-FRM6204 ................................................ ..... Price:$2.10

Hub Adapter for Tapered SpindlesFor left and right hand mounting of FX Wheels from3M and other wheels with 1 arbor holes. Use on BL

lathe spindles and standard tapered spindles.

4568

Order No. 09E-FRM6205 .............................................. ....... Price:$5.30

Just 13 Wide . . . Perfect for Use at the Bench

1/6 HP High Torque Motor

125 Watts(continuous rating)

5/16 Dia. Motor Shaft

Ball Bearing

500-7,000 RPM

One Year Warranty

Weight: 7.5 lbs. (3.4 kg.)

Width: 13 (330mm) between

spindles

Height - overall: 5-1/8 (130mm)

Height of spindle center from

table surface: 3-3/4 (95mm)

1/4

1/8

3/32


10/21

Foredom Maintenance

Flexible Shaft

Handpiece

Motor Oil

Flexible Shaft Grease 1 Ounce Tube

Style No. 110

Order No. 09F-MTA13002 oz. Bottle Price:$3.00

Style No. 310 Order No. 09F-MTA1302 Price: $3.50

Motor Oil in a Refillable Hypodermic Dispenser

Style No. 210 Order No. 09F-MTA1301 Price: $4.00

220


9

Routine Maintenance for your Foredom Flex Shaft Machine

Foredom motors are durable and built to industrial standards. But like

many other quality machines, they require some basic maintenance to

keep them running at optimum performance. The procedures shown

here are described in more detail in your printed Owners Manual andon Foredoms website. Always unplug your power tool when conduct-

ing maintenance procedures!

Routine Cleaning of Motors

It is important to routinely clean your

Foredom Power Tool. Accumulation

of dirt and dust is the most common

cause of poor operation and excessive

wear.

Air should be blown through the motor

every 40 hours of use to remove dirt

and dust.

Replacement of MotorBrushes

The motor brushes should be checked

for wear periodically. When new, they

are approximately 3/4 (19mm) long.

Replace them when they have worn to

1/4 (6mm).

To remove brushes, disconnect motor

power cord and unscrew the brush

caps.

Routine Cleaning and Lubrication ofFlexible Shaft

The shaft should be checked, wiped clean, and re-lubed with grease

every 50 hours of use. With every 200 hours of use, the shaft shouldbe thoroughly cleaned with solvent and lubricated.

A. With the handpiece removed,

loosen the set screw and

slide sheath out of the motor

connector.

B. Apply a very light coating of

grease to the shaft. If too much

grease is applied, the excess

will work its way into the hand-

piece and eventually seep out.

For this reason, apply a bit less

near the handpiece end of the

shaft.

C. Replace and adjust sheath so

that shaft key tip extends 3/4

(19mm) from the sheath.

Retighten the set screw in

motor connector.

D. Clean exterior of sheath by

wiping with a cloth.

E. Hang and run the motor for about

10 minutes before

reattaching the handpiece to

allow enough time for the

grease to warm up, spreadand drain off. Wipe off any

excess grease at tip end of

the sheath.

Never run the motor with the outer sheath removed.


11/21

Die Profiler FPC/R Stone Holders


Falcon Polishing Stone HoldersFor die profiling machines 1/8 shank

For stones infollowing sizes: 1/16 3/32 1/8 3/16 1/4

Order No. 09G-DPF3000 09G-DPF3001 09G-DPF3002 09G-DPF3003 09G-DPF3004

Price Each $5.30 $5.30 $5.30 $5.30 $5.30

Fits square or rectangular shapes

Assorted Set of 5

Order No.09G-DPF3005 Price:$23.80

Swiss Needle Files

(see pages 20, 21)

Swiss Rifflers

(see pages 18, 19)

Mounted SquareFelts

(see page 204)

Diamond Files

(see pages 157,158 159)

Motors(see page 211-213)

Diamond RiffleFiles

(see page 162)

SteelFiles

(see pages 22, 23)

For the hundreds of different tools available for die profilers, see the pages listed above.

Model FPC/R Die Profiler

With Cushion Grip Protective Molded Case

Includes Wrench, Oil, Lathe Adapter Post

Weight: 20 oz.

0-120 Strokes per Second

0-6mm (1/4) Stroke Length

Compatible with all Falcon Tool Co. or Foredom StyleKeytype Drives

Operate at 5000-8000 RPM Maximum

Order No. 09G-DPF1001 Price:$1125.00

Model FPC/R Complete Kit

Includes Die Profiler Model FPC/R at left Series SR 1/6hp Ball Bearing Motor

Motor is Reversible for Other Grinding and PolishingTechniques

77 Outer Sheath

93 Keytype Inner Cable

FCT-1 Solid State Foot Control

Do Not Exceed 8000 RPM

Die Profiler Fitted with Ergonomic Cushion Grip

Order No. 09G-DPF1002 Complete Kit Price:$1343.00


12/21

New protective finger sleeves are available for use witheither classic Di-Profiler machine

The new Di-Profiler finger sleeves attach to theDi-Profiler hand-held reciprocating tool (Die Profiler).They improve the systems ergonomics by allowingfingers to guide the polishing / filing tool over the work-piece. Each finger sleeve comes with an extension rodfor longer tools as well as the standard rod. In additionto the sleeves, Die-Profilers have a rubbercushion grip surrounding the body of thetool to further absorb vibration.Finger sleeves are available foreither the Classic Di-Profiler, (1/8 tool holder), or the

Heavy Duty Classic Di-Profiler, (1/4 tool holder).

9

21A

Die Profiler


New! Protective Finger Sleeves Reduce Vibration!

PFS-3.5 Finger Sleeve and Extension Rod

Part No. Order No. Description Price

PFS-3.5 09H-DPP1126 Protective Finger Sleeve for $230.15 Classic Standard Die Profiler

(1/8 tool holder)

PFS-6.4 09H-DPP1127 Protective Finger Sleeve for $248.45Classic Standard Die Profiler

Heavy Duty Model(1/4 tool holder)

PFS-6.4 Finger Sleeve and Extension Rod


13/21


FMH-3 09H-DPP1000 Spindle Drive Mounting $44.80

FMK-1 09H-DPP1125 Handle, Short $65.30

FMK-4 09H-DPP1001 Spindle End Cover $41.10

FMM-1 09H-DPP1002 Machine Body $162.20

FMM-3 09H-DPP1003 Machine Cover $44.80

FMM-7 09H-DPP1004 Replacement FNA-60 NA

FMM-9 09H-DPP1122 Cushioned Grip $81.60

FMM-15 09H-DPP1006 Main Spindle NA

FMM-16 09H-DPP1007 Spacer Tube $16.30

FMM-17 09H-DPP1008 Adjustable Eccentric $52.60

FMM-18 09H-DPP1009 Crank Pin $20.40

FMP-1 09H-DPP1010 Steel Reducing Bushing $21.60

FMP-2 09H-DPP1011 Steel Reducing Bushing $21.60

FMP-4 09H-DPP1012 Guide Block $73.15

FMS-2 09H-DPP1013 Connecting Sleeve $40.35

FMS-3 09H-DPP1014 Spindle Drive Mounting $42.15

FNA-H 09H-DPP1016 Ball Bearing Assembly $284.40

FNA-K 09H-DPP1017 Bottle of Oil $10.90

FNA-2 09H-DPP1018 Machine Cover $32.50

FNA-2A 09H-DPP1019 Replacement FNA-2 NA

FNA-4 09H-DPP1020 Stroke Adj Thimble $56.65

FNA-7 09H-DPP1021 Spindle End Cover $40.25

FNA-8 09H-DPP1022 Inner Race Retain Nut $38.90

9

Die Profiler Parts

222


The Die Profiler machine was introduced to

the world market around 1950. Since that

time, there have been several changes and

revisions to the original machine. To obtain

the correct parts for your machine, please

identify your model from the following list:

Standard Models (with key drive & 1/8 tool holder)FNC (Original model prior to 1977) Blue BodyFNC (After 1977) Blue BodyFMC (Serial No. under 1000) Black BodyFMC (Serial No. over 1000) Black BodyFPC (Current model)FPC/R (Current model with cushion grip)

Heavy Duty Models (with square drive & 1/4 tool holder)FNH (Early model) Blue BodyFNH (Revised early model) Blue Body

FMH (Serial No. under 1000) Black BodyFMH (Serial No. over 1000) Black BodyFPH (Current model)FPH/R (Current model with cushion grip)

Please call for help if needed in identifying your machine anda parts list will be faxed, mailed or included with your order.


FNA-13 09H-DPP1023 Guide Block Lock Pin $18.55

FNA-14 09H-DPP1024 Connecting Rod $26.15

FNA-15 09H-DPP1025 Semi Spherical Ball $15.40

FNA-16 09H-DPP1026 Spring Plug Insert $5.30

FNA-17 09H-DPP1027 Spring $7.15

FNA-18 09H-DPP1028 Inner Reciproc Sleeve $63.25

FNA-19 09H-DPP1029 Replacement FPP-19 NA

FNA-20 09H-DPP1030 Support Sleeve $119.35

FNA-21 09H-DPP1031 Retaining Nut $28.35

FNA-22 09H-DPP1032 Guide Sleeve $92.60

FNA-23 09H-DPP1033 Tool Retaining Screw $33.65

FNA-25 09H-DPP1034 Locating Pin $10.35

FNA-27 09H-DPP1035 Guide Block $59.15

FNA-29 09H-DPP1036 Spring Washer $2.10

FNA-30 09H-DPP1037 Screw $27.60

FNA-31 09H-DPP1038 Machine Support $30.75

FNA-33 09H-DPP1039 Extension Rod $36.60

FNA-34 09H-DPP1040 Locking Pin $3.55

FNA-35 09H-DPP1041 Guide Peg $11.00

FNA-36 09H-DPP1042 Air Hose Connector $14.30

FNA-38 09H-DPP1043 Tool Holder Cap $38.60

FNA-47 09H-DPP1044 Retaining Washer $10.15

FNA-59 09H-DPP1045 Replacement FPP-59 NA

Shown with optional

protective finger sleeve


14/21


FNA-60 09H-DPP1046 Retaining Screw $3.85

FNA-61 09H-DPP1047 Stroke Locking Screw $4.10

FNA-62 09H-DPP1048 Screw for Tool Holder $3.55

FNB-B 09H-DPP1049 Ball Bearing $58.15

FNB-2 09H-DPP1051 Steel Bushing $14.05

FNB-3 09H-DPP1052 Main Spindle NA

FNB-6 09H-DPP1053 Hex Key for FNA-60 $3.05

FNB-7 09H-DPP1054 Hex Key for Lock Screw $2.85

FNB-8 09H-DPP1055 Spindle End Cover NA

FNB-101 09H-DPP1056 Lower Ball Bearing $18.55

FNC-1 09H-DPP1057 Connecting Sleeve NA

FNC-2 09H-DPP1058 Spindle Drive Mounting $10.60

FNC-2A 09H-DPP1059 Spindle Drive Mounting NA

FNC-3 09H-DPP1060 Locking Spring $12.25 FNE-3 09H-DPP1061 Main Spindle $126.40

FNE-4 09H-DPP1062 Stroke Adj Thimble NA

FNE-9 09H-DPP1063 Counter weight NA

FNE-12 09H-DPP1065 Adjustable Eccentric NA

FNE-14 09H-DPP1066 Connecting Rod $20.95

FNE-28 09H-DPP1067 Spindle Drive Mounting $51.45

FNE-47 09H-DPP1068 Retaining Washer $2.30

FNE-60 09H-DPP1069 Locking Screw $2.30

FNE-61 09H-DPP1070 Stroke Locking Screw $2.55

FNE-102 09H-DPP1071 Needle Bearing $30.60

FNH-3 09H-DPP1073 Main Spindle $133.30

FNH-5 09H-DPP1074 Spacing Tube NA

FNH-6 09H-DPP1075 Connecting Sleeve NA

FNH-10 09H-DPP1076 Spring Washer 6 required $2.30

FNH-11 09H-DPP1077 Connecting Link $86.30

FNH-14 09H-DPP1078 Connecting Rod $44.40

FNH-16 09H-DPP1079 Spring Plug $9.95

FNH-17 09H-DPP1080 Spring $6.50

FNH-18 09H-DPP1081 Inner Reciprocating Sleeve $38.75

FNH-19 09H-DPP1082 Tool Holder $105.35

FNH-20 09H-DPP1083 Replace FNH-20A & FNH-29 NA


FNH-20A 09H-DPP1084 Supporting Sleeve $127.50

FNH-21 09H-DPP1085 Retaining Nut $26.75

FNH-22 09H-DPP1086 Guide Sleeve $121.60

FNH-23 09H-DPP1087 Tool Retaining Screw $42.15

FNH-27 09H-DPP1088 Guide Block $77.20

FNH-29 09H-DPP1089 Segment 6 pcs. Required $3.05

FNH-32 09H-DPP1090 Bearing Washer $12.10

FNH-32A 09H-DPP1091 Replace FPM-4 NA

FNH-36 09H-DPP1092 Air Hose Connector NA

FNH-37 09H-DPP1093 Nut for Tool Holder $24.95

FNH-38 09H-DPP1094 Tool Holder Cap $38.30

FNH-59 09H-DPP1095 Lubricating Felt $4.10

FNH-100 09H-DPP1096 Ball Bearing $23.05

FNH-101 09H-DPP1097 Ball Bearing $23.05 FNL-3 09H-DPP1098 Main Spindle $326.65

FNL-5 09H-DPP1100 Spacer NA

FPM-1 09H-DPP1114 Main Spindle $126.65

FPM-2 09H-DPP1115 Bushing $35.70

FPM-3 09H-DPP1116 Housing $167.45

FPM-4 09H-DPP1123 Washer $21.35

FPM-6 09H-DPP1117 Cylinder Pin NA

FPP-19 09H-DPP1119 Tool Holder $108.05

FPP-59 09H-DPP1120 Lubricating Felt $4.10

ST KULA 09H-DPP1106 Steel Ball for FNC-3 $1.60

STK-2.5 09H-DPP1105 Steel Ball for FNH-20 $3.30

STK-7/32 09H-DPP1104 Steel Ball for FNC-3 $1.65

41001 09H-DPP1108 Spring Washer 6 required $3.55

42053 09H-DPP1124 Retaining Screw $4.10

44021 09H-DPP1109 Ball Bearing $74.30

44022 09H-DPP1110 Ball Bearing $68.55

44029 09H-DPP1112 Ball Bearing (Upper) $20.55

44030 09H-DPP1113 Ball Bearing (Lower) $19.10

48026 09H-DPP1118 Air Connection 6700-3 $30.65


Die Profiler Parts

FMM-F 09H-DPP2000 Assembly $196.40

FMM-H 09H-DPP2001 Assembly $252.95

FMM-J 09H-DPP2002 Assembly NA

FMM-K 09H-DPP2003 Assembly $73.15

FNA-F 09H-DPP2005 Assembly NA

FNA-G2 09H-DPP2006 Assembly $183.60

FNB-A 09H-DPP2007 Assembly NA

FNB-D 09H-DPP2008 Assembly $167.65

FNC-C 09H-DPP2009 Assembly $195.00

FNE-E 09H-DPP2010 Assembly $40.60

FNE-F 09H-DPP2011 Assembly NA

FNE-L 09H-DPP2012 Assembly $155.45

FNH-A 09H-DPP2013 Assembly NA

FNH-G 09H-DPP2014 Assembly $179.50

FNH-L 09H-DPP2015 Assembly $135.10

FPP-G 09H-DPP2004 Assembly $185.65


15/21

9

24

Heavy Duty Profiler FPH/R


New! Heavy Duty Profiler Model FPH/R

Complete Set FPH/R Heavy Duty Die ProfilerIncludes All of the Following:

Holds Up To 1/4 Shank Tools

Order No. 09G-DPF2000 Price: $1,188.00

Square Drive Provides long lasting, positive drive.Ask about our adapters and inner cables for key-type

shaft motors.

Complete Set

Order No. 09G-DPF2001

$1,410.00

Sets may be assembledwith other motors andcontrols if preferred.

Please inquire.

FPH/R Heavy Duty

Profiler

FCT-1

Foot Control

AND

93S Square Drive

Inner Cable

77 Outer Sheath

Plastic Case for

FPH Head

See Page 211 for optional motor stand & speed controls

Features:

Fitted with ergonomic cushion grip for better comfort.

Variable speed of reciprocation from 0-14,000 strokes per minute.

Length of stroke adjustable from 0 to 1/4 inch.

Spring cushioned to prevent damage to work piece, tool or Die-Profiler.

Sturdy construction for long trouble-free operation.

Easy adjustments for fast, precise work.

Completely versatile, parts are easily interchangeable.

Advantages:

Vibration-free operation assures perfect

control for intricate operations. Eliminates tedious hand labor.

Fast, easy to use.

Light weight eliminates operator fatigue.

Series SR MotorMotor is reversible

18,000 RPM Motor

For: Filing, Honing, Deburring, Lapping, Polishing, or reworking hardenedmaterials, finishing complicated dies and molds, and other similar jobs.

The Die Profiler FPH/R is an all-new Die-Profiler that will accept up to1/4 shank tools. The new unit features larger sealed bearings, a massive

new-design connecting rod and front end. Guiding surface area has beenmore than tripled. Repair costs and downtimes are dramatically reduced

without sacrificing any of the ultra smooth, lightweight features of our present

machine. With plastic fitted case.

Shown with optional

protective finger sleeve

Shown withoptional

protective finger

sleeve


16/21


Dumore Hand Grinders

The advanced design Dumore motor is more efficient,

conserves power and runs cooler, with two sealedgrease lubricated ball bearings. Precision chucks allow

fast changeover and minimize runout. Rear mountedon-off switch provides additional operator safety.

1/10 HP universal motor

22,000 RPM grinder

1 max. diameter wheel capacity

now available in a handy, all-in-one kit

Dumore Series 10 Deluxe Hand GrinderThis is the industrys most popular grinder

for precision tool and die and all-around use

Series 10 Hand Grinder with 5/32 capacity Jacobs chuck

Order No. 09I-DUG2000 Series 10-321 .................................................................... $339.00

Series 35 Hand Grinder 35-171

Order No. 09I-DUG4000 ................................................................... $625.00

Dumore

Brass

Reducing Collet

1/4 x 1/8

Part No. 503-0012Order No. 09I-DUG3100

............................. $9.60

Series 10 Deluxe Hand Grinder Kit

#10-355 with Series 10-351 GrinderContains both 1/4 and 1/8 precision chucks, 8 mounted wheelsfor grinding and deburring, dressing stone, 1 diameter cut-off

wheel with arbor, wrenches, carrying case.

Order No. 09I-DUG1100 ..............................................$319.00

Series 35 1/4 HP Grinder Dumore 35-171

For continuous duty with mounted wheels on all industrial applications

35,000 RPM, Dumore manufactured motor provides

ample power to handle grinding applications usingrotary files. Three precision grease lubricated bear-

ings give rigid spindle support for extended use andminimal run-out. Rear mounted on-off switch pre-

vents accidental tripping. Die-cast aluminum hous-

ing is lightweight, yet strong and durable. Two-piececollet for quick tool change.

Motor: 1/4 HP Universal

Speed: 35,000 RPM

Chuck: 1/4 collet type with 1/8 reducing sleeve

Spindle: 7/16 - 32 threaded Wheel Capacity: One-inch diameter grinding wheel

Weight: Net 3 lbs., 8 oz., Ship. Wt. 5 lbs.

Diameter: Major 2-3/4, chuck end 1-1/4

Length: 11

Power Source: 115 V, AC/DC

Kit price is less than

cost of grinder alone!!

Super

Saver

Deal!


17/21

9

Dumore No. Description Order No. Price

*6-051 Replacement Motor 09I-DUG5101 $415.00

*6-214 Flexible Shaft Assembly 09J-DUP1000 $200.00

**717-0014 Flexible Shaft Sheath 09J-DUP1046 $157.95 **R635-0004 Flexible Shaft Liner 09J-DUP1047 $ 56.71 **R712-0013 Flexible Shaft Cable 09I-DUG5400 $ 37.00 **R766-0368 Thrust Washer 09J-DUP1048 $ 6.75 *2-206 Handpiece with 1/8 & 1/4

Collets, Wrench & Pin 09I-DUG5500 $395.00

*#R503-0020 1/8 Collet for 2-206 09I-DUG5600 $ 70.00

*#R503-0021 1/4 Collet for 2-206 09I-DUG5700 $ 70.00

*#R788-0069 Collet Wrench for 2-206 09J-DUP1049 $ 15.10

*2-248 Foot Rheostat 09I-DUG5800 $164.00

*1-310 Manual Control 09I-DUG5801 $285.00

Dumore Flexible Shaft Grinder

26


Series 6 1/4 HP

Intended for heavy-duty metal

removal with larger mounted wheels

or rotary files. Powerful permanentmagnet motor maintains speed

under load.

Dumore built 1/4 HP permanent magnet ball bearing motorsupplies 15,000 RPM under full load. 14-ounce precision

handpiece runs cool, has grease sealed bearings to resist

abrasive dust. Flexible shaft has metal clad ends to resistmoisture, oil and grease. Wrench and pin collet removal

provides quick tool changes. Swivel plate allows bench,stationary, or hang mounting.

Motor: 1/4 HP Permanent Magnet

Speed: 15,000 RPM Full Load

Chuck: 1/8 and 1/4 collets Weight: Net 9 lbs., 8 oz., Ship. Wt. 11 lbs.

Power Source: 115 V, AC/DC

Complete Set Dumore 6-411

Order No. 09I-DUG5000 ......................................... $935.00

High speed (26,000 RPM) version of above also available

from Dumore as 6-511 Flexible Shaft Grinder.

Misc. Dumore Parts for Series 6 Grinder Misc. Dumore Parts for Series 10 Grinder

Equipment included:

6-031 motor

6-214 flexible shaft 2-206 handpiece

Chuck wrench

Chuck locking pin

Swivel base

8 ft. cord with 3-prong plug

Optional accessories:

Foot rheostat Cat. No. 2-248

Manual speed control Cat. No. 1-310

Dumore No. Description Order No. Price

408-0738-210 Armature 09J-DUP1002 NA

408-1030-210 Armature 09J-DUP1004 NA

426-0306 Ball Bearing 09J-DUP1007 $ 5.50

426-0345 Ball Bearing 09J-DUP1009 $ 28.80

456-0127 Brush Plug 09J-DUP1013 $ 1.30

457-0837 Carbon Brush with Spring 09J-DUP1016 $ 4.75

487-0010 Chuck Old Style 1/8 09J-DUP1019 $ 37.40

487-0066 Chuck 1/8 Capacity 09J-DUP1020 $ 35.98

487-0067 Chuck 1/4 Capacity 09J-DUP1021 $ 45.45

490-0020 Collet Sleeve for 487-0066 09J-DUP1023 $ 11.10

503-0012 Brass Reducing Collet

1/8 x 1/4 09I-DUG3100 $ 9.60

517-0115 Cord Assembly 09J-DUP1026 $ 14.35

517-0251 Cord Assembly 09J-DUP1027 $ 18.35

751-0139 Switch 09J-DUP1037 $ 16.29

788-0077 Wrench 3/8 x 7/16Double End 09J-DUP1043 $ 11.55

Dumore

PowerTool

CatalogAvai

lable

uponrequest

* Included in the 6-214 assembly#Included with the 2-206 handpiece


18/21

DOTCO No. Description Order No. Price 102 3/32 Collet 09L-DOP1001 $27.30

103 1/16 Collet 09L-DOP1265 $110.00

45-6002 2 Over Hose 09L-DOP1289 $21.30

45-6001 4 Over Hose 09L-DOP1288 $36.30

14-0834 Bench Wrench 09L-DOP1287 $25.80

04-0020 Rebuild Kit 09L-DOP1293 $86.00

DOTCO No. Description Order No. Price 100 1/8 Collet 09L-DOP1000 $27.30

45-6013 Complete Hose Assy. 09L-DOP1270 $48.10

45-0948 5 Air Hose 09L-DOP1226 $27.20

45-6003 1 Over Hose w/Spring 09L-DOP1260 $11.90

6061 Over Hose Spring Only 09L-DOP1146 $7.00

14-0803 3/16 Collet Wrench 09L-DOP1172 $5.50

14-0822 11/32 Spindle Wrench 09L-DOP1178 $6.50

1830 Collet Guard (10R0401) 09L-DOP1112 $10.90

DOTCO No. Description Order No. Price

100 1/8 Collet 09L-DOP1000 $27.30

45-1307 7 Air Hose 09L-DOP1232 $24.30

45-0211 Filter w/Cartridge 09L-DOP1217 $30.90

45-0212 Repl. Cartridge 09L-DOP1218 $11.80

14-0803 3/16 Collet Wrench 09L-DOP1172 $5.50

14-0804 1/4 Spindle Wrench 09L-DOP1173 $6.50


102 3/32 Collet 09L-DOP1001 $27.30

103 1/16 Collet 09L-DOP1265 $110.00

14-1280 Collet Guard 09L-DOP1180 $27.80

DOTCO OrderNo. No. Weight Length Price

10R0400A-18 09K-DOG1041 3-3/4 oz. 5-3/4 $463.00

10R0401A-18 09K-DOG1042 3-3/4 oz. 5-3/4 $463.00

Dotco Pencil and Turbine Air Grinders


Precision-built to do more work at high speed for super-finish work. Minimum

runout and freedom from vibration for micro finishes without operator fatigue.

Used with diamond wheels and points, carbide burs to 1/8 diameter, and small

mounted wheels. Precision collet.

The DOTCO 2-stage turbine grinder is a high-speed, precision power package with

a dependable DOTCO air motor, which is recognized as unexcelled for construction

and durability. For fine die finishing, deburring and close-tolerance removal of work-piece materials. With the ultra-precision spindle, this tool will yield fine micro finishes.

CAUTION: Use dry air at 90psi (maximum): Do not lubricate, lubrication will bedetrimental to the operation and life of this tool.

DOTCO Order RPM Spindle No. No. @90 psi Weight Length Offset Price

10R9000-08 09K-DOG1043 100,000 9 oz. 5 9/16 $550.00

60,000 RPM Rear Exhaust Low Noise Silk-Smooth Spindle High Power

Model 10R0400A(Without Collet Guard), Order No.09K-DOG1041

Pencil Grinder Features:

Rear Exhaust with flexible overhose for ultra-quiet operation (78 dBA) and

safety (no blow back of chips and dust).

60,000 RPM for micro finishes. Precision collet for silk-smooth operation, long cutter life and minimum fatigue.

Small size for minimum fatigue, ultimate control and easy access to confined

areas.

Rotary vane motor for maximum power.

Stainless steel and brass construction for protection against corrosion.

Precision stainless steel ball bearings are shielded type for long life.

Roll throttle for variable-speed control.

Use with: Carbide burs and diamond pins up to 1/4 diameter with 1/8 or 3/32shanks. Mounted wheels should have a safe speed rating of 60,000 R.P.M. or

higher.

Standard Equipment Included with Grinder:

1/8 collet is included, 3/32 may be substituted on request.

Turbine Grinder 100,000 RPM Front Exhaust Oil Free

1/8 Collet is included, 3/32 Collet may be substituted on request

Optional Equipment Available at Extra Cost:

Standard Equipment Included With Grinder:

Optional Equipment Available at Extra Cost:

Model 10R0401A(Includes Collet Guard), Order No.09K-DOG1042

Note: Models prior to 1/1/95 have old style throttle valve assy and overhose.

Metric collets available from factory stock.

Pencil Grinder rebuild kit includes bearings. rotor blades, spacers, etc. for onecomplete rebuild.

Applications:

Designed for continuous duty precision die grinding. Intricate deburring of

machined parts, production grinding of small castings and for precise weldremoval.

9/16 Diameter Stainless Steel Housing


19/21

9

FEATURES: DOTCO Series 10-10 motors are compactlight in weightgiants in power. These rugged motors outperform in power and accuracy any

pneumatic tool of comparable size and weight. The rotary vane air motors run

cool, quiet and vibration freeand have adjustable speed control. Spindlerun-out is held to .0005 maximum for true-running operation. Erickson colletsmaintain minimum runout under load. Patented contour design with machined

serrations make it easy to grip even with oily handsfor less operator fatigue.

Sealed front ball bearings and micro-bronze muffler-filter keep out dirtprotectmotor. The housing is machined from solid bar stock of high alloy aluminum

for minimum wear and distortion. Air inlet is 1/4 female N.P.T.F.

Lever Speed Erickson Off-SetThrottle Order RPM @ Collet (Side to Air

Model No. No. 90 psi Series Weight Length Center) Exhaust Price

10L1000A-36 09K-DOG1018 30,000 300 12 ozs. 4-3/4 21/32 Front $410.00

10L1001A-36 09K-DOG1020 34,000 300 12 ozs. 4-3/4 21/34 Front $410.00

10L1003A-36 09K-DOG1021 25,000 300 12 ozs. 4-3/4 21/32 Front $410.001/4 collet is included. Any series 300 collet 3/32 thru 7/32 may be substituted on request.

Locking button throttle, rear exhaust and ergonomic models are available from factory stock.

DOTCO Air Grinders

28


FEATURES:DOTCO Series 10-11 Motors are similar to DOTCO Series10-10 Motors except that they have extended spindles with two additional

precision ball bearings in the extension housing. The outside diameter ofthe extension housing is only 3/4, which permits grinding and deburring

in small diameter holes. Spindle run-out is held to .0005 maximum for

true-running operation. Patented contour design with machined serrationsmakes it easy to grip even with oily handsfor less operator fatigue.

Sealed front ball bearings keep out dirtprotect the motor. Motor hous-ing is machined from solid bar stock of high alloy aluminum. Extension

housing is chrome-plated steel. Air inlet is 1/4 female N.P.T.F.

Speed Erickson Off-SetLever Throttle RPM @ Collet (Side to

Model No. Order No. 90 psi Series Weight Length Center) Price

10L1100B-36 09K-DOG1024 28,000 300 16 oz. 7-5/8 21/32 $654.00

10L1101B-36 09K-DOG1025 28,000 300 18 oz. 9-5/8 21/32 $673.00

10L1111B-36 09K-DOG1026 25,000 300 16 oz. 7-5/8 21/32 $654.00

10L1112B-36 09K-DOG1027 25,000 300 18 oz. 9-5/8 21/32 $673.00

1/4 collet is included. Any series 300 collet 3/32 thru 7/32 from page 230 may be substituted on request.Locking button throttle, rear exhaust and ergonomic models are available from factory stock.

Medium Duty .3 HP Front Exhaust Grinder

Medium Duty .3 HP Front Exhaust Extension Grinder

Part 1058Part 1053

Standard & Optional Equipment


14-0807 7/16 Wrench 09L-DOP1175 $5.50

14-0811 11/16 Wrench 09L-DOP1247 $6.70

1053 Collet Chuck Nosepiece 09L-DOP1070 $31.40


1058 Collet Chuck Cap 09L-DOP1073 $16.70

1020 Long Collet Guard 09L-DOP1062 $26.70

14-2188 Noise Suppressor Guard 09L-DOP1278 $21.00

DOTCO Tools are

Quality Certified

to ISO 9001.


20/21

DOTCO Heavy Duty .6 HP Front and Side Exhaust Grinders

Right Angle Grinder .3 HP Front Exhaust Grinders

DOTCO Air Grinders


Lever Throttle RPM @ Erickson Weight Angle HeadModel No. Order No. 90 psi Collet Series Ozs. Length Height Price

10L1200B-36 09K-DOG1029 12,000 300 15 4-7/8 2-29/32 $622.00

10LF201-36 09K-DOG1030 20,000 300 15 4-7/8 2-29/32 $622.00

Features

Compact, rugged and extremely easy to use fordeburring, blending and contouring fits the hand

like a glove providing excellent control and high-est productivity with minimum fatigue. Compact

for finishing hard-to-reach areasfor example,

maintenance of dies without removal from press.Air inlet 1/4 female NPTF. Use 1/4 I.D. hose, or

larger.

Use with:

Sanding discs up to 3 diameter in 12,000 RPM

models--up to 2 in 20,000 RPM models. Also,small mounted wheels, carbide burrs up to 1/2,

cartridge rolls, felt bobs, etc.

FEATURES: Dotco Series 10-20 Motors are larger and morepowerful than the Series 10-10 Motors. These rugged motors out-perform in power and accuracy any pneumatic tool of comparable

size and weight. The rotary vane air motors run cool, quiet and

vibration-freeand have adjustable speed control. Spindle run-outis held to .0005 maximum for true-running operation. Erickson

collets maintain minimum run-out under load. Patented contour

design with machined serrations make it easy to grip even with oilyhandsfor less operator fatigue. Sealed front ball bearings and

micro-bronze muffler-filter keep out dirtprotect the motor. The

housing is machined from solid bar stock of high alloy aluminum forminimum wear and distortion. Air inlet is 1/4 female N.P.T.F.

1/4 collet is included. Other collets from page 230 may be substituted on request.Locking button throttle, rear exhaust and ergonomic models are available from factory stock.

1/4 collet is included. Other collets from page 230 may be substituted on request.Locking button throttle, rear exhaust and ergonomic models are available from factory stock.

Lever Speed Erickson Off-SetThrottle RPM @ Collet (Side to Air

Model No. Order No. 90 psi Series Weight Length Center) Exhaust Price

10L2000C-01 09K-DOG1032 25,000 200 20 oz. 5-3/4 13/16 Front $489.00

10L2005C-01 09K-DOG1034 20,000 200 20 oz. 5-3/4 13/16 Front $489.00

10L2008C-01 09K-DOG1035 25,000 200 20 oz. 5-3/4 13/16 Side $508.00

10L2000C-36 09K-DOG1033 25,000 300 20 oz. 6-7/16 13/16 Front $512.00(was 10L2015)

Model 10L2000C-01and 10L2005C-01

Model10L2008C-01Side Exhaust withOptional Collet Guard

Model10L2000C-36with Extended Collet Chuckfor Series 300 Collets

Standard & Optional Equipment

DOTCO No. Order No. Description Price

45-1982 09L-DOP1240 Plastic Grease Gun $15.40

45-0980 09L-DOP1230 Gear Lube $5.00

DOTCO No. Order No. Description Price

14-0807 09L-DOP1175 7/16 Wrench $5.50

14-0811 09L-DOP1247 11/16 Wrench $6.70

45-0982 09L-DOP1231 Metal Grease Gun $25.70

DOTCO Tools are

Quality Certified

to ISO 9001.


21/21

Style No. Order No. Description Hose Size Length Fittings Price

45-1408 09L-DOP1233 Original Equipment Flexible Air Hose 1/4 8 1/4 x 1/4 $29.50 with Braided Cover

45-1408A 09L-DOP1248 Durable Heavy Duty Replacement 1/4 8 1/4 x 1/4 $29.50 Rubber Hose

Model Order Shank Dia. Motor Speed Horse Net Wt. Erickson Collet No. No. A @ 90 psi Power Lbs. Series B C D E F G H J Price

11Q1002 09K-DOG1046 3/4 30,000 0.3 HP 2 300 15/16 4-13/16 1-1/4 3/4 11/16 1 1/2 11/16 $683.00

11Q2000 09K-DOG1047 1/2 25,000 0.6 HP 3 200 $775.00

11Q2001 09K-DOG1048 5/8 25,000 0.6 HP 3 200 15/16 6-1/4 1-1/8 13/16 13/16 1 13/16 1-1/8 $775.00

11Q2002 09K-DOG1049 3/4 25,000 0.6 HP 3 200 $775.00

Pipe Lubricator MaximumStyle No. Order No. Description Size Capacity CFM Price

45-0200 09L-DOP1254 Lubricator 1/4 7.1 oz. 35 $65.50

45-0210 09L-DOP1255 Filter 1/4 30 $52.60

45-0220 09L-DOP1256 Filter-Lubricator 1/4 7.1 oz. 30 $120.20

45-0230 09L-DOP1257 Reg.-Gage 1/4 $67.95

45-0240 09L-DOP1258 Filter-Lubricator-Regulator-Gage 1/4 7.1 oz. 30 $193.20

275Y-160 09L-DOP1259 Gage only 1/4 0-125 psi $13.75

DOTCO Precision Hole Grinder

and Accessories

High-speed drilling & grinding of hardened alloys

Fine cutting of thin wall sections

Materials too fragile for conventional methods

Use on lathes, grinders, mills, or drills presses forstraightline machining

Insert in a boring head for offset jig grinding

Mount permanently for special applications

DOTCO Precision Hole Grinder

Dimensions in Inches

Collets

Filter-Regulator-Lubricator

Flexible Air Hose

Style Capacity No. Order No. Size Min. Max. Price

204 09L-DOP1006 1/8 3/32 1/8 $21.30

205 09L-DOP1007 5/32 1/8 5/32 $20.80

206 09L-DOP1008 3/16 5/32 3/16 $21.30

207 09L-DOP1009 7/32 3/16 7/32 $21.30

208 09L-DOP1010 1/4 7/32 1/4 $21.30

209 09L-DOP1011 9/32 1/4 9/32 $21.30

210 09L-DOP1012 5/16 9/32 5/16 $20.80

211 09L-DOP1013 11/32 5/16 11/32 $21.30 212 09L-DOP1014 3/8 11/32 3/8 $21.30

Erickson Series 200 Collets

Style Capacity No. Order No. Size Min. Max. Price

301 09L-DOP1015 3/64 1/64 3/64 $51.00

302 09L-DOP1016 5/64 3/64 5/64 $51.00

303 09L-DOP1017 3/32 1/16 3/32 $21.30

304 09L-DOP1018 1/8 3/32 1/8 $20.80

305 09L-DOP1019 5/32 1/8 5/32 $20.80

306 09L-DOP1020 3/16 5/32 3/16 $20.80

307 09L-DOP1021 7/32 3/16 7/32 $20.80

308 09L-DOP1022 1/4 7/32 1/4 $20.80

Erickson Series 300 Collets

Standard Air Line Units for Medium and Heavy-Duty Air Tools

9

Falcon Die Profiler

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