EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must...

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National Seminar on Awareness and Implementation of ISO 50001 in Oil & Gas Sector EnMS Monitoring & Measurement 19 th Jan 2015

Transcript of EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must...

National Seminar on

Awareness and Implementation

of ISO 50001

in Oil & Gas Sector

EnMS Monitoring

&

Measurement

19th Jan 2015

Some Important concepts

in ISO 50001:2011related to m &m

• Significant Energy Use

• Baseline

• Objectives & Targets

• Monitoring & Analysis of Deviation

Basic Underlying assumption

What cannot be measured,

Cannot Be Improved.

En Performance measurement

&/or Offers scope for

En Performance Improvement.

Significant Energy Use (SEnUse)

Energy use, which accounts for

substantial Energy consumption

Baseline

• Nominal– e.g. Previous year consumption

• Seasonal/Geographical etc.

• Discounting for volume growth

Benefits of scale of opn.

En

Consumption

Output volumes

Baseload

Baseline should take

into Consideration

this curve.

En Planning

Top Management

En Policy

En Review

En Baseline

EnPI

En Objectives & Targets

En Mgmt Team

Action Plan

Monitor EnPI & target achievement

What to Monitor

• Obligatory Monitoring

• Monitoring as Managerial function

• Monitoring EnCon Projects

Obligatory Monitoring

• Statutory /mandatory monitoring e.g.

power factor as requirement of Dist. Co.

• Towards CDM Verification e. g. Windmill

installed with Carbon credit

• Towards Corporate Social Responsibility

• &

• For Annual Report to shareholders

Monitoring EnCon Projects

Purely a Finance function

• Against ROI calculations

• Before & After scenario

• Judicious Techno-commercial Monitoring

Monitoring as Managerial function

Traditionally Managers are monitoring

Only Gross consumption

e.g. Electricity bill

Need to monitor

Efficiency related indices

Some En Performance Indicators

Pharma: kWh/kg of bulk drugs

kWh/ million tablets packed

Car Mfg: Energy per sqcm of body paint

Foundry: Furnace oil Lt/Kg of casting

Monitoring as Managerial function

Top level indices

• Exploration

• Oil Extraction

• Refining

• Transportatio

n

• Lt. of Diesel/m of drilling

• kWh/Ton of crude or J/Barrel

• Yield in k-calories

• kWh/(kL X km)

Monitoring as Managerial function

Mid- level indices

Process-related indices

• For Water-injection

kWh/m4

• For Gas-compression

• Refining—kWh/Ton of

crude

• CNG Storage cost

Equipment efficiency

• Pump

• Compressor

• Motor

• Cooling Tower

• Etc.

Lower level Key Process variables

Ratio indicators

En

Consumption

Output volumes

Baseload

Without EnMS

Expected savings

From actions

Actual

Energy Measurement Plan

IndicesDesired frequency

of reportingDesired accuracy

of reporting

Need for instruments, SCADA,

Linking with ERP, Networking

etc.

Energy Measurement

Plan

En Measurement Plan

• Shall be defined and implemented

• Must support monitoring of EnPI

• From simple meters to software controlled

network

• Shall define & periodically review

measurement needs

Establish

Information Flow

• From Instruments to server

• From middle management to Plant head

• & Above

• Frequency of reports

• Formats of reporting

• Accuracy/integrity of data

GMP

EnMS Monitoring & Measurement must

• Integrate with Business MIS

• Integrate indices & targets with KPI/KRA

• Norms for Accountability & Timeframes

• Demand timely Analysis of Deviations &

Corrective measures

GMP

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91-9869264192

[email protected]

[email protected]

S. P. Damle