Economic, Efficient, Green District Low Temperature Hot Water

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Stanford University: Economic, Efficient, Green District Low Temperature Hot Water Big Ten & Friends Mechanical & Energy Conference| October 2016 Joe Brillhart Johnson Controls Nathan Cesarz AFFILIATED ENGINEERS

Transcript of Economic, Efficient, Green District Low Temperature Hot Water

Stanford University: Economic, Efficient, Green District Low Temperature Hot Water Big Ten & Friends Mechanical & Energy Conference| October 2016

Joe Brillhart Johnson Controls

Nathan Cesarz AFFILIATED ENGINEERS

Innovation: District Level Heat Recovery

Heating Cooling Heat

Recovery 93%

57%

Large scale deployment of heat recovery

Combining best heating and cooling technologies in Europe and North America

Energy Options Considered in 2011 (Present Value Cost)

$153

$435

$549 $579

$547

$449 $474 $546

$593

$477

$145

$312

$286 $284

$289

$214 $198

$220

$234

$188

$648

$570

$549 $491

$483

$242

$54

$54

$54

$58

$647

$39

$8 $45

$14 $466

$564 $456 $387

$411

$1,593

$1,356 $1,392 $1,399

$1,333 $1,371

$1,290 $1,276 $1,267

$1,134

-0.2

0.4

1.0

1.6

2.2

2.8

3.4

4.0

4.6

5.2

5.8

6.4

7.0

7.6

8.2

8.8

9.4

10.0

-$100

$200

$500

$800

$1,100

$1,400

$1,700

$2,000

1. Business As Usual 2. New Cogen(Steam)

3. New Cogen (HW) 4. Gas Power(Turbine) + Heat

Recovery

5. Gas Power (ICEngines) + Heat

Recovery

6. PG&E, No HeatRecovery

7. PG&E + HeatRecovery

8. PG&E + 20%Photovoltaic Power

+ Heat Recovery

9. PG&E + 33%Photovoltaic Power

+ Heat Recovery

DA + 53%Photovoltaic Power

+ Heat Recovery

GHG

(mill

ion

tons

); W

ater

(mill

ion

ccf)

PVC

2015

-205

0 (M

illio

ns)

Stanford UniversityCentral Energy Facility Replacement Options (August 2015 update)

Electricity

Natural Gas

O&M

Capital

Water

GHG

Steam Options Hot Water Options

Major Heat Recovery

On-site Gas Cogeneration Options Grid Power Options Grid + PV

Modest Heat Recovery

Actual

PG&E = Electricity from Pacific Gas & Electric Company

DA = Electricity from an Energy Service Provider under the California Direct Access program

Option Selected in 2011 Option

Enhancement as of 2015

Primary Benefits Reduce campus greenhouse gas

emissions by 68% (and growing)

Reduce campus drinking water use by an additional 15%

Save $420 million over business as usual case over next 35 years

Stanford Energy System Innovations (SESI) is a new sustainable energy program designed to meet the energy needs of Stanford campus through at least 2050. After four years of planning and three years of construction and implementation, SESI came online in late March 2015 via a new Central Energy Facility.

Stanford Energy System Innovations (SESI)

68% Greenhouse Gas Emissions Reduction (and Growing)

Stanford’s Renewable Energy Content in Purchased Electricity

Sources of Greenhouse Gas Emissions Reduction

50%: Reduction from efficiencies gained via Central Energy Facility 18%: Reduction from renewable energy content in purchased electricity

Greener than California Mix Stanford is initially supplying 65% of its electricity from renewable sources instead of the

minimum 33% renewables required by California Renewable Portfolio Standard (RPS) Additional direct renewable electricity purchases and increases in general grid renewables

through the state RPS will further increase the renewable content of Stanford’s energy

50%

12% 3%

35%

New 68MW solar PV plant (CA)

General California grid power -green

Onsite rooftop PVs (StanfordUniversity)

General California grid power

Greenhouse Gas Emissions

Carbon Impact • Standard Boiler • Combustion Turbine CHP • Heat Recovery

Greenhouse Gas Emissions

CO2 = 1.19 MMBTU * 117 # CO2 / 106 BTU CO2 = 138.1 # CONDENSING BOILER 90% EFF.

STANDARD BOILER (84%) GAS HOT WATER

1.19 MMBTU 1 MMBTU

Greenhouse Gas Emissions

Greenhouse Gas Emissions

CO2 = 1 MMBTU / HEAT * INPUT * # CO2 OF NG CO2 = 265.6 #

POWER PRODUCTION OFFSET (PPO) PPO = GRID CO2 * 1 MMBTU * ELEC. / THER. CO2 = REDUCTION OF 62.7 # CO2 VS BOILER

COMBUSTION TURBINE CHP

11,969 BTU/HR 5,228 BTU/HR

1 KWH GAS HOT WATER

ELECTRICITY

Greenhouse Gas Emissions

Greenhouse Gas Emissions

Subtract Chiller Input of 0.6 KW/T Net Input to Heat = 0.75 KW/T CO2 = 1 MMBTU / 16,600 BTU/HR * 0.75 KWH/T CO2 = REDUCTION OF 94.1 # CO2 VS BOILER

HEAT RECOVERY CHILLER

1.35 KWH/T OR 4,600 BTU/HR

16,600 BTU/HR

12,000 BTU/HR ELECTRICITY HOT WATER

CHILLED WATER

Greenhouse Gas Emissions

Greenhouse Gas Emissions

Waste Heat Discarded from Cardinal Cogeneration Plant

Energy can neither be created nor destroyed, but only changed from one form to another.

- First Law of Thermodynamics

0102030405060708090

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MM

btu

Hour of Day

Stanford UniversityHeat Recovery Potential at Central Energy Facility

Sample Date 7/23/2008

Heating

Cooling

Thermal Overlap

SUMMER

Heat Recovery

Stanford recovers 45% of the heat now discharged from the cooling system to meet 92% of campus heating demands on an annual basis.

Source: Stanford University, Draft Energy & Climate Plan (April 2009)

0102030405060708090

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MM

btu

Hour of Day

Stanford UniversityHeat Recovery Potential at Central Energy Facility

Sample Date 4/16/2008

Heating

Cooling

Thermal Overlap

SPRING & FALL

Heat Recovery

Why Heat Recovery is Possible We heat and cool buildings at the same time

Cooling is just the collection of unwanted heat

0102030405060708090

100110120130140150160170180190200210

MM

btu

Hour of Day

Stanford UniversityHeat Recovery Potential at Central Energy Facility

Sample Date 1/23/2008

Heating

Cooling

Thermal OverlapHeat Recovery

WINTER

Planning Aspects of the SESI Project

CENTRAL PLANT PIPING DISTRIBUTION

BUILDING CONVERSIONS SUBSTATION

SESI’s New Central Energy Facility

Gas Heating

Cooling Heat

Recovery 93% 57%

Thermal Energy Storage

Decoupling generation & load

Thermal battery system

Production Equipment

Final Solution: Schematic

HEAT RECOVERY PLANT

OSHPD PLANT

22

Basic Flow Diagram – Three Stage

Evaporator Condenser

Economizer

Compressor

Motor

Gear

Compressor for the Titan

27

28

Four temporary regional steam to hot water HX skids

Building Conversion & Thermal Distribution

Logstor Piping & Regional HXs

Shallow Bury

Self-Restrained

Direct Bury Valves

Eliminated Vaults

Chemical Free WT

Building Distribution

After Building Conversion

System Performance System Start-Up Challenges Hot Water Return Temperature & HRC

Large Bore Pipe Mixing Issues

Active Commissioning…

Operator Training for Heat Recovery System

Questions

Nathan Cesarz [email protected]

Joe Brillhart Joseph.M.Br i l lhart@jc i .com