CNC TECHNOLOGY

wood loves Venture /// German Technology

inside

Venture 1MCNC-controlled processing centre for customized production of solid wood and similar work materials

Version 1.4-052007

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1. BASIC MACHINERigid steel frame constructionAdjustment of the axes in X, Y and ZPaint grey RDS �40 80 05Direct extraction at drilling block and routing spindle and separate connection for the extraction device (on site)

2. GUIDING SYSTEM AND DRIVE TECHNIQUE

Dust protected linear guiding systemRack gear in X-direction and ball bearing spindle in Y- and Z-direction

Travel range of the axes: X = 3860 mm Y = 154� mm Z1 = �50 mm Z� = 185 mm

Digital drive technique in X-, Y- and Z-direction (Sercos)

Axis speeds: Vector speed X/Y = 110 m/min Z = �0 m/min

Consisting of:maintenance free motors with high resolution optical encoders guarantee high accuracydigital drive control units guarantee high reliabilityfibre optic waveguides prevent failures

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Total View Venture 1M

Sealed linear guides Ball bearing spindle

Setting-up plan Venture 1M

Rack gear

Two Z-axes Two Z-axes

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3. CONSOLE TABLE WITH LASER POSITIONING SYSTEM

Tubeless vacuum clamping system for clamping of plate materialsPositioning of the workpiece supports via dust-protected high quality guidingsThe pneumatic clamping of the workpiece support is activated by push-button. The vacuum cups will be clamped by vacuum.

Working field: X = 3�50 mm (Length) Y = 1050 mm (Width) Z = 100 mm (Thickness)The max. workpiece thickness which can be processed depends on the length of the tool which is used.

Consisting of:6 workpiece consoles which can be infinitely

adjusted in X-direction, suitable for the tubeless positionable vacuum cups

8 pneumatically lowerable longitudinal stops incl. electr. surveillance of lower cylinder position.

1 pneumatically lowerable side stop guide for the working area on the right incl. electr. surveil-lance of lower cylinder position

1 pneumatically lowerable side stop guide for the working area on the left incl. electr. surveillance of lower cylinder position

4 controlled feeding rails for easy positioning of heavy workpieces

10 vacuum cups, manually tubeless positionable 114x160x100 mm (L/W/H)

4 vacuum cups, manually tubeless positionable 1�5x75x100 mm (L/W/H)

1 vacuum connection for connection of templates for the right hand and left hand working field

1 vacuum generator, rated capacity: 100 m3/h

LASER PIN FOR VACUUM CUP POSITIONINGBy means of a separate NC-program a laser beam (cross hairs) indicates the exact vacuum cup position. The laser is installed at the machine support.

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Vacuum cups Workpiece feeding rail

6 workpiece consoles

electr. surveillance of lower cylinder position

Console table with laser positioning system

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4. CONFIGURATIONV18, H4X/�Y, GS1 X-Y 90°, F1-HSK63-9 KW, TC6 REAR

V18 HIGH SPEED 7500incl. quick change system and spindle locking mechanismVertical drilling aggregate (separately activated with variable high speed range). Spindle clamping to achieve the drilling depth safelyWorking capacity: refer to separate layoutStroke Z-direction: 60 mmDrilling depth: max. 38 mm

(up to 55 mm for special borers)

Direction of rotation: right hand/left handSpeed: 1,500 - 7,500 1/min frequency controlledDrive: �.7 kWShaft diameter: d = 10 mm for quick

change systemTotal length of drill: 70 mmDrilling diameter: max. 35 mmDistance betw. spindles: 3� mmType of spindle: individually selectableArrangement: as per enclosed layout

H4X/2YHorizontal drilling block with 6 spindles which can be activated separately via programWorking capacity: refer to separate layout4 spindles: pitch 3� mm

� each in X-direction2 spindles: 1 each in Y-directionDrilling depth: max. 38 mmDrilling height Z-direction: 38 mm from upper

workpiece edgeDirection of rotation: right hand / left handSpeed: 1,500 - 7,500 1/min

frequency controlledShaft diameter: 10 mmTotal length of drill: 70 mmDrill diameter: max. �0 mmType of spindle: individually selectable

Vertical drilling aggregate

Horizontal drilling block

Configuration

Example of an application

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GS1 X-Y 90 degreesGrooving saw for processings in X-, Y-direction 90 degrees swivelling.Working capacity: refer to separate layoutCutting depth: 30 mmCross section: max. 70 mm�

Rotation speed: 1,500 - 7,500 1/min frequency controlled

Tool diameter: 1�5 mmBlade width: max. 5 mm

R1-HSK63-9 KWAutomatic tool change spindle in combination with tool change magazine.Working capacity: refer to separate layoutTool holder: HSK63Tool changing: automaticDirection of rotation: right hand / left handSpeed: 1,�50 - �4,000 1/min

stepless programmableDrive: frequency controlled AC-motorMax. capacity at the tool: up to 7.5/9 kW in

continuous and intermittent operation (S1/S6-50%)

Spindle lubrication: permanent grease lubrication

Cooling: air cooledBearing: hybrid bearing (ceramic),

little friction, higher stiffness and max. operating life

TC6 REARAutomatic tool change magazine for 6 places.Arrangement: moving with the

support in X-directionMagazine places: 6 tool placesTool weight: max. 5 kg incl. HSK

holderTool diameter: - max. 80 mm when

equipping with 6 routing tools, - 135 mm with empty places besides

Tool change time: approx. 1� - 18 sec.

Processing – Cantilever

Grooving saw, 90° swivelling

Tool changer spindle *

Tool changer *

Free space control

* Quote without tools

90°

Example of an application

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4.1 TOOL CHANGE ASSISTANCE DEVICEDevice for automatic feeding of the tool changer.

5. power control PC85TModern control system which bases on Windows PC.

HardwarePLC control according to international standard IEC 61131Operating system Windows XP (US) embeddedPC with min. � GHz and 51� MByte RAM17 Inches TFT-flat screen1 hard disk with min. 40 GByte3 1/� inc diskette driveCD-RW-drive for reading and writing of CD`s (no dust protection guarantee)USB connection at the operating paneldigital drive technique by fibre optic cabledecentral, digital fieldbus systemEtherNet connection 10/100 MBIT RJ45 (without switch)Provision teleservice capability Comprises the general provision of teleservice capability of the machine incl. modem and use of teleservice features within the guarantee period. After the guarantee period a corresponding teleservice contract has to be signed for the use of the teleservice.UPS (INTERRUPTION-FREE POWER SUPPLY) Protects the computer against damages in case of mains interruption, overload and short circuit. In case of mains interruption the computer is powered down after one minute to avoid loss of dataRemote terminal with potentiometer and emergency stop switch.

SoftwarePC85T CNC-core with:

path control in all axis and parallel sequences by multi-channel technologylook-ahead-function for optimal speed at the transitionsdynamic pre-control for top precise accuracy of the contour

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Tool pick-up station * * Quote without tools

Electrical switch cabinet

Teleservice

Remote terminal

UPS

1. USB Connection2. Control on3. Reset4. Emergency stop5. Control off6. Hand terminal

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PC85T software package with graphical operating programs:

woodWOP zfor graphical, dialogue-oriented generation of CNC-programsgraphical tool data baseproduction list administrationCNC-operationgraphical presentation of work zonesclear text error messagingSchuler MDE Basic for machine data recordingSoftware function: Moving of a programm With this software extension woodWOP programs can be mirrored differently in their location than pre-determined for the target location.3D NC-Simulation and time calculation (1 license)

graphical simulation of the CNC-program in ‚3D‘time calculation with an accuracy of +/- 10%Display of error messagesDisplay and checking of the vacuum cup positions Note: Not for supports with motorized adjustmentSimulation of all processings in X/Y/Z and with restrictions - for the C-axis (if available)Copy protection: license server

Software package for external PC:woodWOP for graphical, dialogue-oriented generation of CNC-programsDXF-postprocessor Basic for the data exchange from �D-CAD-programs to woodWOP

import of �D-DXF-filesconversion is effected acc. to fixed profiles (rules)display of geometry, layer and drawing elementsgeneration of the woodWOP-program

3D woodDesign Software with modern 3D surface for the inter-active design of carcase furniture with output of woodWOP-programs with components for the individual step by step processing

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woodWOP DXF Basic

MCC

woodDesign

3D CNC-Simulator

MDE

woodWOP

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6. CE-SECURTIY- AND SAFETY UNITSSafety fences in the lateral and rear areas.The front saftey mat is divided in 3 areas for feeding of workpieces in the area which is not active.

7. WEEKE QUALITY PACKAGEThe energy supply cables (cable tow) in X-,Y- and Z-direction are supplied in sealed execution.The linear guides in X- and Y-direction are delivered with a metal protection cover.

8. TOOL BOX „STARTER KIT“

- DOWEL HOLE DRILLS3 dowel hole drills for quick change system

HW d = 5 mm (-R)3 dowel hole drills for quick change system

HW d = 5 mm (-L)5 dowel hole drills for quick change system

HW d = 8 mm (-R)5 dowel hole drills for quick change system

HW d = 8 mm (-L)

- TOOL HOLDERS� HSK-F63 tool holders 1 collet d = �5 mm 1 collet d = 10 mm1 HSK-F63 tool holder incl. 16 mm collet measured and mounted with 1 spiral rough-cut router HW/D16/NL55/S16/GL110/Z3/RE1 HSK-F63 tool holder incl. 16 mm collet measured and mounted with 1 spiral finish cut router HW/D16/NL55/S16/GL110/Z3/RE1 HSK-F63 shrink tool holder Thermo Grip measured and mounted with 1 replaceable

insert router HW/D18/NL50/S�5x60/L1�5/RE

- GROOVING SAW BLADE Diameter 1�5 mm Flat tooth groover D = 1�5 mm / W = 3.� mm

9. DOCUMENTATIONDocumentation in printed form and as CD-ROM incl. spare-parts catalog and switch plan.

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Sealed linear guidesSealed cable tow

Security- and safety units

Starter Kit Starter Kit

Documentation

Example of an application