Dyson Capabilities Presentation

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    09-Apr-2017
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Transcript of Dyson Capabilities Presentation

  • Holding the World Together Since 1884

  • 2

    Founded in 1884 by Joseph Dyson

    Located in Painesville, OH with additional facilities in Houston, TX

    Over 150 employees in two locations

    Industry leader in domestically-produced fasteners & forgings

    Dyson Overview

  • 3

    Key Markets

    Bridges Locks & Dams Marine/Military

    Nuclear &

    Renewable Energy

    Road

    ConstructionOil & Gas

  • 4

    Quality Organization

    Driven to meet the most stringent quality standards

    ISO 9001:2008 Compliant

    Self release delegation for major OEMs

    Dedicated team of inspectors and quality managers

    ensure the highest possible standards

    MIL & ASME Specifications

    NQA-1 - Nuclear Quality Assurance-1

    NCA3800 Quality management Process

    System

    MIL-I-45208A Military Inspections

    AASHTO & DIN Standards

  • 5

    Vertically-integrated manufacturing

    Cut, forge, machine, heat treat, test all in house

    Not restricted by size - we manufacture some of the largest fasteners in the industry

    Stocking of complete bolt & nut assemblies (blanks & finished product) for fast turnaround

    Dedicated internal resources for rapid response time on quotes and information requests

    Unsurpassed technical expertise in forging and large fasteners

    100% Made in USA

    What this means to our customers:

    Access to new markets

    Reduced supply base Dyson can be your one-stop shop for large nuts & bolts

    Increased market share due to availability of parts and competitive cost

    Greater profitability due to economies of scale

    Dysons Unique Value

  • 6

    Nuts

    Dyson currently stocks the following nuts in-house, ready for fast shipment

    1.25 dia. 2.50 dia hex and heavy hex nuts

    2H/DH UNC, Plain

    2H/DH 8TPI, Plain

    2H/DH, Hot Dip Galvanized

    2H/DH, Hot Dip Galvanized, Waxed & Dyed

    DH3/7, Plain

    Bolts

    Dyson currently stocks the following bolt blanks

    1.50 dia. Grade 8

    1.50 dia. Grade 5

    1.50 dia. A325

    1.75 2.25 dia. A449

    1.75 2.25 dia. A354BD

    Blanks will be stocked in 8, 12, & 16 lengths, cut and threaded to your specification

    Dyson Nut & Bolt Stocking Program

  • 7

    Dyson Corporation Product Mix

    Large Diameter Bolts Custom Forgings &

    Machined ProductsLarge Diameter Nuts

  • 8

    Large Diameter Nuts

    Diameters

    D-LOC (sealing lock nut/full/jam) 1 thru 6

    Various Sealing Systems thru 3

    Hex (jam/regular/heavy) thru 12

    Square (regular& heavy) thru 18

    Capnuts (hex or socket) thru 12

    Coupling RH/RH thru 12

    Sleeve RH/LH thru 12

    NUTS

  • 9

    Large Diameter Bolts

    Hex (regular/heavy) 1/2 thru 8 up to 60

    Square (regular/heavy) 1/2 thru 8 up to 60

    Liner/Taper (all styles) 1/2 thru 8 up to 60

    T-Head 1 thru 8 up to 60

    Eyebolts/Lifting Eyes 1 thru 8 up to 60

    U-Bolts 1 thru 6 up to 30

    Bolts Diameters Lengths

  • 10

    Customer Forgings & Machined Products

    Forged Bar Stock

    Transition Forgings

    Rings

    Plugs

    Flanges

    Valve Stems

    Axles

    Gear Blanks

    Bearing Races

    Turnbuckles & Clevises

    Custom Forged Parts

    Rod Ends

    Eyebolts

    Forged Blocks

    Much More!

    Diam: 1/2" (M12) thru 20" (M500)

    Lengths: up to 60 ft

  • 11

    Specifications

    Common Product

    Specifications ASTM-A193 (gr B7, B16, SS)

    ASTM-A194 (gr 2, 2H,7 & SS)

    ASTM-A307 (grades A & B)

    ASTM-A320 (gr L7 & L43)

    ASTM-A325

    ASTM-A354 (gr BC & BD)

    ASTM-A449

    ASTM-A490 (types 1 & 3)

    ASTM-A563 (gr A-C, DH & DH3)

    ASTM-A568 (8.8, 10.9 & 12.9)

    ASTM-A574

    ASTM-A615

    ASTM-A668 (all classes)

    ASTM-A709

    ASTM-A722

    SAE-J429 (grades 2, 5 & 8)

    SAE-J995 (grades 2, 5 & 8)

    Tool Steels

    DIN Standards

    ISO Standards

    Custom Requirements

    Materials Carbon

    Alloy

    Stainless

    Nitronic

    Monel

    K500 Monel

    Inconel

    Titanium

    Brass

    Bronze

    Copper

    Coatings Cadmium

    Phosphate

    Ceramic

    IVD

    Chrome

    Copper

    Flash

    Black Oxide

    MIL-C-87115

    Threads

    UNC, 8UN, UNF, UNR and UNJ

    Class 2, 3 & 5

    Chaser, Single Point,

    Rolled or Ground

    Standard, Metric,

    ACME and Specials

    Misc.

    Self Locking Fasteners

    Lockwire Holes

    Secondary Machining

    Special Machine Finishes

    Tight Tolerance Requirements

    Custom Testing and Inspection

    Special Assembly and Packaging

    Restricted Carbon Content of .35%

    Max Available

    NDT Testing (UT, MT &

    Radiograph

    Prolongation Testing Available

  • 12

    Manufacturing Capabilities

    All tooling is designed and

    produced in-house

    Extensive tooling inventory

    Custom tooling on request

    Final Inspection Department

    uses Ring and Tri-Roll gaging

    Meets System 21 and 22

    requirements.

  • 13

    High Speed Bolt Making

    Dyson has made substantial investments

    in state-of-the-art bolt making technology,

    including the recent addition of our new

    Etchells forging presses

    Capabilities include forging, thread

    cutting, rolling, drilling and tapping

    5/8 dia. through 5.0+, any length and

    virtually any material

    Wide range of bolts in stock

  • 14

    High Speed Nut Formers (DFT)

    Dyson utilizes (2) Waterbury Nut

    Formers to produce the finest medium to

    large diameter nuts in the industry

    Heats, cuts, forges, quench and tempers

    a nut in just seconds

    Produces nut blanks, ready for tapping

    Diameter range:1.25 to 2.50

  • 15

    Other Forging Capabilities

    Large mechanical and hydraulic forging

    presses for large and specialty forged

    products

    Hammer press allows Dyson to produce

    very large diameter nuts (5.0+)

    Most major forging technologies on-site

  • 16

    Full Machining Capabilities

    Dyson has a full range of machining

    capabilities to ensure we maintain control

    your project from beginning to end

    40,000 sq ft dedicated machine shop

    CNC and manual lathes up to 80 long

    CNC horizontal and vertical milling

    Trained and certified machine operators

    In-house EDM capabilities

  • 17

    (5) On-site quench and temper furnaces

    Up to 10,000 lbs & 16 long

    Draw furnace for high speed nut former

    Standalone heat treating available

    Dedicated heat treat supervisor

    Heat Treating

  • 18

    Your Preeminent Source for Large Fasteners and Custom Products