DIGITAL “ADCA” SAVES ENERGY UPTO 60% · ADCA, a sensor based controller thatAutomatically...

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SAVES ENERGY UPTO 60% ! ENERGY SAVER ENERGY SAVER COOL ARTS-SB DIGITAL “ADCA” Payback period - 30 to 45 days Savings Verified & Monitored by In-built Hour Meters Completely Automatic Operation Digital Display of Actual Water Temperature Independently Settable Motor ON/Motor OFF / Hooter Temp. Built-in 2 level Water Level Controller DIN Standard ABS case in Sturdy Wall Mounting Metal Body 4~20mA Output Safety Time Interlock to avoid frequent Start/Stops

Transcript of DIGITAL “ADCA” SAVES ENERGY UPTO 60% · ADCA, a sensor based controller thatAutomatically...

  • SAVES ENERGY UPTO 60% !ENERGY SAVERENERGY SAVER COOL ARTS-SB

    DIGITAL “ADCA”

    Payback period - 30 to 45 days

    Savings Verified & Monitored by In-built Hour Meters

    Completely Automatic Operation

    Digital Display of Actual Water Temperature

    Independently Settable Motor ON/Motor OFF / Hooter Temp.

    Built-in 2 level Water Level Controller

    DIN Standard ABS case in Sturdy Wall Mounting Metal Body

    4~20mA Output

    Safety Time Interlock to avoid frequent Start/Stops

  • Product improvement is a continuous process at Data given in this publication is, therefore, subject to revision.Cogent Controls

    ABOUT ADCA

    PRINCIPLE OF "ADCA" OPERATION

    WHO CAN USE ‘ADCA’?

    HOW THE SAVINGS ARE AFFECTED?

    ADCA, a sensor based controller that Automatically switches the FAN motor situated on the top of the Cooling Tower ON/OFF, with respect to the temperature ofthe water. This temperature is sensed with a RTD sensor fitted onto the water tank below the cooling tower.

    A Cooling Tower works on the principle of forced Fan Cooling(Incuced Draft).The water in the cooling tower is made to flow with a lot of resistance (thru fiberpacks/fills). During that flow the Fan motor sucks the heat out thereby cooling the water to maximum of 1-2 degrees below the external ambient temperature. Afterthe water has cooled to this temperature, the Fan motor continues to run uselessly, as further cooling of water is not possible. It is at this point that ADCA stops theFan motor and restarts only after the temperature of water has increased.

    Any Industry using a Cooling Tower for any application, of any Make, of any Capacity, Internally or Externally mounted, with D.O.L or Star Delta Starter Director Gear driven Fan, etc.Our clients include from : Pharma, Chemical, Plastic, Foundaries, Agro, FMCG, Centrallised Air Conditioning / Refrigeration, Textiles,

    Cement Plants, Fertiliser Plants, 5 Star Hotels, etc.

    The Fan motor runs for the required time only.

    The unnecessary running of the FAN motor is thus avoided, thereby saving a lot of ENERGY / POWER & WATER.This results in recurring savings for your company, without sacrificing the cooling efficiency.These are to the tune of up to 60% whereby you recover the cost of ADCA in just 30-45 days !!!

    These savings particularly increase during Night shifts, Winter Season, when the load on the Cooling Tower is less etc.

    In Industrial enviroments our customers have clocked up to 70% of Electricity savings.Please refer the savings chart for Electricity saved with ADCA.

    S A V I N G S C H A R T *

    COOL ARTS-SB DIGITAL “ADCA” HELPS YOU SAVE ON YOUR ELECTRICITY

    BILLS TO THE TUNE OF UPTO 60% WITH A PAYBACK PERIOD OF JUST 30-45 DAYS

    COOL ARTS-SB DIGITAL “ADCA” HELPS YOU SAVE ON YOUR ELECTRICITY

    BILLS TO THE TUNE OF UPTO 60% WITH A PAYBACK PERIOD OF JUST 30-45 DAYSCOOL ARTS-SB DIGITAL “ADCA” HELPS YOU SAVE ON YOUR ELECTRICITY

    BILLS TO THE TUNE OF UPTO 60% WITH A PAYBACK PERIOD OF JUST 30-45 DAYS

    COOL ARTS-SB DIGITAL “ADCA” HELPS YOU SAVE ON YOUR ELECTRICITY

    BILLS TO THE TUNE OF UPTO 60% WITH A PAYBACK PERIOD OF JUST 30-45 DAYS

    METHOD OF REFERRING THE ABOVE CHART :For e.g. Consider the case of 5 h.p motorNormal consumption of units in 26 days (24 hrs) Rs.9,312.00

    Units Consumed in 26 days (24Hrs) 932 unitsAmount @Rs. 4/- per unit (932 X 4) Rs.3,728.00

    These figures indicated are am approximate guide line and under testconditions, the savings may vary from case to case basis

    With ADCA and savings @60%

    Nett Amount saved (9312 - 3728) Rs.5,584.00*

    F O R C O N T I N U O U S R U N N I N G O F M O T O R F O R 2 4 H O U R S F O R 2 6 D A Y SMOTOR

    CAPACITY

    (H.p.)

    MOTOR

    CAPACITY

    (H.p.)

    Normal Consumption

    (@ Rs. 4/- Unit)

    Normal Consumption

    (@ Rs. 4/- Unit)

    Consumption with ADCA

    @ 50% savings (@ Rs. 4/- Unit)

    Consumption with ADCA

    @ 50% savings (@ Rs. 4/- Unit)

    Consumption with ADCA

    @ 60% savings (@ Rs. 4/- Unit)

    Consumption with ADCA

    @ 60% savings (@ Rs. 4/- Unit)

    UNITS AMOUNT UNITS UNITSAMOUNT AMOUNTSAVINGS SAVINGS

    1.0

    5.0

    7.5

    10.0

    20.0

    466

    2328

    3491

    4655

    9310

    1,864.0

    9,312.0

    13,964.0

    18,620.0

    37,240.0

    233

    1164

    1746

    2328

    4655

    932.0

    4,656.0

    6,984.0

    9,312.0

    18,620.0

    932.0

    4,656.0

    6,984.0

    9,312.0

    18,620.0

    744.0

    3,724.0

    5,584.0

    7,448.0

    14,896.0

    1,118.0

    5,587.0

    8,378.0

    11,172.0

    22,344.0

    186

    931

    1396

    1862

    3724

    The Actual Savings with ADCA can be Monitored & Calculated with built-in Motor ON / Motor OFF Hours meters* The Actual Savings with ADCA can be Monitored & Calculated with built-in Motor ON / Motor OFF Hours meters*

    SALIENT FEATURES OF DIGITAL ADCA :Completely Automatic Operation

    Continuous Digital Display of Actual Water Temperature

    Individually settable MOTOR ON & MOTOR OFF temp. (0-80°C)

    (This feature customises ADCA to your system)

    Independently settable Hooter(warning) temp. (0-80°C)

    (In actual temp. overshoots, the set Hooter temp.its relay operates)

    Built-in Water Level Controller for 2 levels ( Upper & Lower)

    (Connect to your makeup water pump to control water level)

    MOTOR ON & MOTOR OFF Hour meters provided

    (Hour meters help you Calculate ,Verify cum Monitor the savings)

    Can be connected to Motor of any capacity, with any kind of starter.

    Automatic switch over to Manual mode in Emergency(By pass)

    RTD sensor with extension rod and fixing brackets provided

    Can be fixed with your existing MOTOR & STARTER

    DIN Instrument in Sturdy Metal body to suit Industrial environment

    Optional 4~20mA O/p. and Motor Time Interlock for additional safety

    configeration

    Completely Automatic Operation

    Continuous Digital Display of Actual Water Temperature

    Individually settable MOTOR ON & MOTOR OFF temp. (0-80°C)

    (This feature customises ADCA to your system)

    Independently settable Hooter(warning) temp. (0-80°C)

    (In actual temp. overshoots, the set Hooter temp.its relay operates)

    Built-in Water Level Controller for 2 levels ( Upper & Lower)

    (Connect to your makeup water pump to control water level)

    MOTOR ON & MOTOR OFF Hour meters provided

    (Hour meters help you Calculate ,Verify cum Monitor the savings)

    Can be connected to Motor of any capacity, with any kind of starter.

    Automatic switch over to Manual mode in Emergency(By pass)

    RTD sensor with extension rod and fixing brackets provided

    Can be fixed with your existing MOTOR & STARTER

    DIN Instrument in Sturdy Metal body to suit Industrial environment

    Optional 4~20mA O/p. and Motor Time Interlock for additional safety

    configeration

    TECHNICAL SPECIFICATIONS

    Auxiliary Supply : 230 VAC/110 VAC, 50Hz ±15%

    Power Consumption : 13.8 VA (max.)

    Temp. Display : 1.0”, 7 segment LED, (3 Digits)

    Display Accuracy : ± 1 Digit

    Setting Range : 0-80°C

    O/p Relay Ratings : 5A @ 230 VAC (Resistive)

    Sensor for Temp. : RTD - Pt100 - 3 wire

    Sensor for WLC : SS 304 prods

    Time Interlock : Adjustable 0-18 minutes - optional

    4-20mA O/p. : 4mA ~ 0°C and 20mA ~ 50°C - optional

    Mounting :Panel(96*96) / Wall mounting

    Weight : 2600 gms.

    Dimensions (mm) : 200 (h) x 200(d) x145 (w)

    S1REDS1

    RED

    1 2 3 4 5 6 7 8 9

    NO4 C4

    WATER PUMPWATER PUMP

    SENSOR - RTD -Pt100SENSOR - RTD -Pt100

    AUX. SUPPLYAUX. SUPPLY

    L N E NC3C1 C3NC1

    10 11 12 13 14 15 16 17 18

    HOOTER/OVERLOADHOOTER/

    OVERLOAD

    NO2 NC2

    H/MOFFH/MOFF

    H/MONH/MON

    C.T-FAN

    230V

    S2WH.S2

    WH.S3

    WH.S3

    WH.P1

    REFP1

    REFP2L.LP2L.L

    P2U.LP2U.L

    WATER LEVEL SENSORSWATER LEVEL SENSORS

    NC4

    + –+ –4 - 20mA O/p.4 - 20mA O/p.

    Manufactured by :

    Cogent Controls205, Vinay Industrial. Estate., Chincholi Bunder Link Road,Malad-W, Mumbai - 400 064 Tel: 28750421/20Email: [email protected] /[email protected] : www.cogentcontrols.com

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