CPCB Questioner

CENTRAL POLLUTION CONTROL BOARD

[Questionnaire for Baseline surveyfor Pilot ETS]

Commentsp1:IndustryID: Page1

ContentsSection 1: General Section Section A: Survey Background Section B: Certificates Section C: Industry Description .......................................................................................... 5Section D: Industry Fuel Consumption .................................................................................. 8Section E: Product Outputs ............................................................................................. 15Section F: Ambient Air Monitoring ..................................................................................... 17Section G: DG Sets or Gas Based Alternate Energy Sources ....................................................... 18 Section I : Technical Details ............................................................................................ 21Section J: Stack Details ................................................................................................. 23 Section K: Stack Attachments (for each Parallel Chain) ......................................................... 26

Section L1: Boilers ..................................................................................................... 28Section L2: Furnaces .................................................................................................. 30Section L3: Thermopacks/Thermic Fluid Heaters ................................................................ 32Section M1: Gravity Settling Chamber ............................................................................. 33Section M2: Single Cyclone ........................................................................................... 34Section M3: Multi Cyclone ............................................................................................ 35Section M4: Bag filter ................................................................................................. 36Section M5: ESP ........................................................................................................ 39Section M6: Scrubber ................................................................................................. 41 **Section O1: Monitoring Data from sampling at Inlet ........................................................... 44**Section O2: Monitoring Data from sampling at intermediate sampling port ............................... 45**Section O3: Monitoring Data from sampling at Outlet ......................................................... 46

Section P: Stack Continuous Emissions Monitoring System ........................................................ 47**Section Q: Ringelmanns Measurement ............................................................................. 49




EmissionsTradingSchemeBaselineSurvey:I.GeneralSection

Tobefilledbytheenvironmentallaboratory.

ForOfficeUSEONLY

IndustryID |___|___|___|___|___|___| Reviewer'sname Dateofquestionnairereviewing(DD/MM/YY) |__|__|/|__|__|/|__|__|

Numberofmistakesfound |___|___|___|

Isfollowupneeded? Yes/No

GeneralinstructionsTheGeneralSectionshouldbefilledENTIRELYbytheSurveyorswithoutanyunjustifiedmissingvalues.ItshouldbenextreviewedbytheMonitor,BEFORELEAVINGTHEINDUSTRY.

EverythinginthequestionnaireshouldbewritteninUPPERCASEandNEATLY.Useblueinkpen.

Donotleaveblankswithoutjustification.AlwayswriteNotApplicable,etcifthequestionsdoesnotapplytothisindustryInthequestionnaire:Last12monthsreferstoTHEMOSTRECENT12monthperiodthattheindustrycanprovidegooddatafor.Themonthsshouldbeclearlyspecified.Donotwriteoutsidetheboxesgiven.Comments,exceptionscanbewrittenintheCommentsfieldoneachpageorintheadditionalpageattheendofthegeneralsection.

Leavetwodigitsbehindthedecimalpoint.Forexample,21.56302shouldbewrittenas21.56

WritedowntheIndustryIDonthefootofEVERYpage.

Thumbrulesshouldbeavoided.Ifmustuseit,writedowntheruleusedincommentsclearly

Alwayswritedowntheunitofmeasurement.

Allquestionsthatmustbeobservedormeasuredbythesurveyorstartwith**.Allotherquestionsrequireresponsesfromtheindustry.Ifanentiresectionismarked**,everyquestionrequiresmeasurement/observation.




SectionA:Surveybackground

**Time(24hr)Enter:|___|___|hrs|___|___|mins

Leave:|___|___|hrs|___|___|mins

**Date |___|___|/|___|___|/20|___|___|

**SurveyInstitution

IndustrynameandaddressOnrecord

District State Pincode

Telephonenumber EmailAddress

**GPSCoordinatesMarkGPSwaypointandrecorddetailsatfactorygate.

2.Latitude:N|___||___||___||___|.|___||___||___|

3.Longitude:E|___||___||___||___|.|___||___||___|

4.Elevation(ifavailable):_________________________




**SectionB:Certifications

Surveyteammembers

Name Designation1. 2. 3. 4. 5. 6.

SurveyorCertification

Asrepresentativeof______________________(surveyinstitution/lab),Icertifythattheinformationcollectedisreportedaccurately.Nameofsignatory Designationofsignatory Signature

FieldMonitorAsafieldmonitor,Icertifythattheinformationcollectedisreportedaccurately.Name:Signature:Date:|___|___|/|___|___|/2012

TheSurveyor/EnvironmentalLabpresentisconductingthissurveyonbehalfoftheCentralPollutionControlBoard.Thepurposeofthesurveyistostudyindustrialpollutionemissionsandmeasurestakentoabatetheseemissions. The survey informationwill be used by the Central Pollution Control Board to design futureprogrammesandwillbekeptconfidential.IndustryrespondentsPersonswhoansweredquestions

Name Designation ContactNumber

IndustryCertification

Asrepresentativeof______________________(industryname),Icertifythattheinformationprovidedhereinistrueandcorrect.Nameofsignatory Signatureofsignatory

Companystamp




Section C: Industry Description Wheneverpossible,pleasecheckdocumentstoverifyresponses.Notethatpast12monthsreferstothemost

recent12monthsforwhichthereisgooddata.C1.

Industryname

C2.

Industryaddress(fromindustryrecords/businesscard)Attachabusinesscardtothegeneralsection

Address:

Phone:

|__|__|__|__|__|__|__|__|__|__|__|__|

C3.

Isindustryoperating&innormalproductionatthetimeofsurveyvisit?ONLYconductsurveyandtakesamplesifinproductionthatwouldproducethelevelofemissionexpectedoftheindustryunderordinaryoperatingconditions

1. YesskiptoC5andcontinuesurvey2. No,poweroutage/powercycling3. No,seasonalclosure/monsoon4. No,industrypermanentlyclosed5. No,SPCBClosure6. No,notinnormalproductiondueto

7. No,notinproductiondueto

8. No,other(specify):

AnswerC4onlyandENDSURVEYwithouttakingsamples

C4.

Iftheindustryisnotinoperation,accordingtothemanager,onwhatdateistheindustryexpectedtobeoperating?

1. Daterange: 2. Industryclosedpermanently.

C5.Arethereotherindustrialunitsinthestateownedbythesameowner/parentgroupasthisindustry?

1. Yes,whoisthecommonowner/parentgroup

CommonOwnerORParentGroup

2. No99. Don'tknow

C6.CompanyIdentificationNumber(CIN#):[Example:U27200MH1973P]




C7.Isthisindustrypublicorprivatesector?

1. Publicsector(governmentowned)2. Privatesector(privatelyowned)

C8.

SectoroftheIndustry(Textiles,Cement,etc.)PleasefillintheNICcodeANDcheckonebox.Fillintheprimarysector,asrecordedontheenvironmentalconsent.

NICcode(ifavailable):|___|___|___|___|___|

1. Cement2. Chemicals3. Distilleries4. Dyemanufacturing5. Engineering6. FoodandBreweries7. Foundries8. IronandSteel9. MineralProcessing10. Paper11. Petrochemicals12. Pharmaceuticals13. Power14. Refinery15. RollingMill16. Textiles(dyeingand/orprinting)17. Other(specify)____________

C9.CategoryoftheIndustry(Pollutioncategory)

1. Red2. UltraRed3. Orange4. Green

C10.Size[basedontotalamountofcapitalinvestment]Asrecordedontheenvironmentalconsent.

1. Smallscale 2. Mediumscale 3. Large-scale

C11.NumberofShiftsinthePlant(Pleasefillinthetimingofeachshift,in24hrtime)

Noofshifts:|__|__|Timing:

1. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 2. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 3. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 4. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 5. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ]

C12. NumberofWorkdaysperyear |___|___|___|




C13.

Werethereanymonthswhentheunitwasnotinproductioninthelasttwelvemonths?Ifso,notedownthemonthsthatwereclosed.

1. No,notclosedforanymonth2. Yes,closedfor|___|___|monthsoutofthelast

12months.Monthsclosedare:(ex.Jul2011;Jan2012)

C14.

Howmanystaffdidtheindustryemploydirectlyorcontract,onaverage,overthelast12months?(Fillinaverageemploymentbycategory.Iffiguresforlast12monthsnotknown,fillfiguresapplicabletolastfiscalyear.)

Stafftype Numberofstaff

ManagementstaffIncludeallactiveownersasmanagement.

Nonmanagementworkers&contractlabours

C15.

Whatisthetotalindustryinvestmentinplant&machinery&building,excludingland?(Fillindatafromthemostrecentdatepossible.Fillallfieldsforwhichdataisavailable)

BookValueoffixedassets(excludingland):Asofdate:|___|___|/|___|___|/||___||___||___||___|BEFOREtotaldepreciation(GROSSBLOCK):

Rs.:Lakh/Crore

AFTERtotaldepreciation(NETBLOCK):

Rs.:Lakh/CroreEstimatedMarketValue:Asofdate:|___|___|/|___|___|/|___||___||___||___|

Rs.:Lakh/Crore

C16.

Whatwasthegrosssalesrevenue(i.e.turnover)inthelastthreefinancialyears?(DraftfiguresacceptableforFY1112)

1. Financialyear0910:Rs.:Lakh/Crore



C17.TotalNumberofStacks(NOTincludingDGsetstacks)

C18.AgeofthePlant:WhatwasthefirstyearofIndustryOperation?

|___|___|___|___|

C19. IsindustryISO9001certified? 1. Yes 2. No

C20. IsindustryISO14001certified? 1. Yes 2. No

C21. Areaoftheindustry(insquareyards)




Section D: Industry Fuel Consumption

D1.Pleaselistallfuelsburntinthisindustryinthelast12months.Pleasecheckallthatapply.

1. Coal (Indian) 2. Coal (Imported) 3. Coke 4. Lignite 5. Pet Coke 6. Wood 7. Bagasse 8. Rice Husk 9. Biomass (Other) Specify ________________ 10. Other Solid Fuel (specify) ________ 11. Crude Oil 12. LDO (Light Diesel Oil) 13. Fuel Oil (Residual Fuel Oil) 14. Furnace Oil 15. Diesel (Diesel/High Speed Diesel) 16. LSHS (Low Sulphur Heavy Stock) 17. Other Liquid Fuel (specify) _________ 18. Gaseous Fuels (specify) ___________




D2.1InformationonFuel_____(1,2,3,4,etc)outof_______(totalnumberoffuels)

a. Whichfueliscoveredinthistable?(Tickonethatapplies.Iffuelisbiomassotherthanwood,filltypeofbiomass.)

1. No fuelSkip section D2.1 and proceed to Section E 2. Coal (Indian) 3. Coal (Imported) 4. Coke 5. Lignite 6. Pet Coke 7. Wood 8. Bagasse 9. Rice Husk 10. Biomass (Other) Specify ________________ 11. Other Solid Fuel (specify) ________ 12. Crude Oil 13. LDO (Light Diesel Oil) 14. Fuel Oil (Residual Fuel Oil) 15. Furnace Oil 16. Diesel (Diesel/High Speed Diesel) 17. LSHS (Low Sulphur Heavy Stock) 18. Other Liquid Fuel (specify) _________ 19. Gaseous Fuels (specify) ___________

b. Whichsuppliersdoyoupurchasethisfuelfrom?Pleaselistthethreemainsuppliersonly.

Name Address1.

2.

3. c. Ifyouhaveafuelanalysisreportfor

thisfuel,pleaseattachittothesurvey.

Attached(Circleone):Yes/No




d. Ifthefuelconsumptiondataisonlyavailableforamixtureoffuel,indicatewhatthedatabelowrepresents.Getseparatedataforeachfuelwheneverpossible

1. data below is for the fuel indicated above only (most of the time)

2. data below is for the above indicated fuel and another fuel

3. data below not filled because separate data for this fuel not available

e. Whatisthemonthwiseconsumptionofthisfuelforthelast12months?(Pleasewriteincommentswhetherthedataisofactualfuelconsumptionorfuelpurchase)UnitsofMeasurement Month/Year Consumption(Units)(Onlynumericvalues)

(|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) f. WhatistheANNUALconsumptionofthisfuelforthelastfouryears?

(Noteincommentsanyunusualeventsthatmightaccountforfluctuation,suchasmonthsclosed)

FormatoftheYear1. Calendar Year 2. Financial Year

Year

Consumption(Units)

UnitofMeasurement

TotalCost(Rs)

2012 2011 2010 2009








Name Address1.

2.

3.

c. Ifyouhaveafuelanalysisreportforthisfuel,pleaseattachittothesurvey.





d. Ifthefuelconsumptiondataisonlyavailableforamixtureoffuel,indicatewhatthedatabelowrepresents.Getseparatedataforeachfuelwheneverpossible




e. Whatisthemonthwiseconsumptionofthisfuelforthelast12months?(Pleasewriteincommentswhetherthedataisofactualfuelconsumptionorfuelpurchase)UnitofMeasurement

Month/Year Consumption(Units)(OnlyNumericValues)

(|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) f.

WhatistheANNUALconsumptionofthisfuelforthelastfourCALENDARyears?

FormatoftheYear

1. Calendar Year 2. Financial Year

Year Consumption(U it )

UnitofMeasurement TotalCost(Rs)

2012

2011

2010

2009








Name Address

1.

2.

3.

c. Ifyouhaveafuelanalysisreportforthisfuel,pleaseattachittothe





d Ifthefuelconsumptiondataisonlyavailableforamixtureoffuel,indicatewhatthedatabelowrepresents.Getseparatedataforeachfuelwheneverpossible




e. Whatisthemonthwiseconsumptionofthisfuelforthelast12months?(Pleasewriteincommentswhetherthedataisofactualfuelconsumptionorfuelpurchase)UnitofMeasurement Month Consumption(Units)(OnlyNumericValues)

(|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) f. WhatistheANNUALconsumptionofthisfuelforthelastfourCALENDARyears?

(Noteincommentsanyunusualeventsthatmightaccountforfluctuation,suchasmonthsclosed)FormatoftheYear 1. Calendar Year

2. Financial Year Year Consumption(Units) UnitofMeasurement TotalCost(Rs)2012 2011 2010 2009

Iftherearemorethanthreefuels,pleasefilloutandattachcopiesoftheSectionDExtension,availableintheGeneralSectionExtension.




Section E: Product Outputs E0. TotalNumberofProducts:|____|____|

Whatproductshastheindustryproducedinthelast12months,inwhatquantity?PleasefillouttheentiretableIftherearemorethan5products,ONLYLISTthetopthreeproductsintermsofannualsalesvalue.Fillfiguresforthemostrecent12months

E1.0 Latest12monthperiod: From:|___|___|/|2|0|_1_|___|to|___|___|/|2|0|1|___| Product1 Product2 Product3

E1.1. ProductName

E1.2. UnitsofQuantityforMeasuringthisProduct

E1.3. ProductioninMonth1(|___|___|/|1|___|) E1.4. ProductioninMonth2(|___|___|/|1|___|) E1.5. ProductioninMonth3(|___|___|/|1|___|) E1.6. ProductioninMonth4(|___|___|/|1|___|) E1.7. ProductioninMonth5(|___|___|/|1|___|) E1.8. ProductioninMonth6(|___|___|/|1|___|) E1.9. ProductioninMonth7(|___|___|/|1|___|) E1.10.ProductioninMonth8(|___|___|/|1|___|) E1.11.ProductioninMonth9(|___|___|/|1|___|) E1.12.ProductioninMonth10(|___|___|/|1|___|) E1.13.ProductioninMonth11(|___|___|/|1|___|) E1.14.ProductioninMonth12(|___|___|/|1|___|)




E2.0 WhatistheQuantityofAnnualProductioninlast4yearsE2.1 FormatoftheYear 1. Calendar Year 2. Financial Year Year/Product Product1 Product2 Product3

E2.2UnitsofQuantityforMeasuringthisProduct

E2.32012(NumericValueonly)




Emissions Trading Scheme Baseline Survey (Technical Section)

Commentsp17:IndustryID:StackID: Page17

Section F: Ambient Air Monitoring Notevaluesasrecordedbytheindustryinmostrecentambientairmonitoring.Ifanindustryhasnotrecordeda

particularvariable,writeNotApplicable/NA

F0.NumberofAmbientMonitoringLocations(onetimereadingsANDpermanentstations)

1. Zero Skip to the Section G 2. Other (specify) ____________ Fill in Section F

PleasefillinthemostrecentambientairdataforeveryAmbientAirMonitoringlocationintheindustry.Iftherearemorethan5locations,fillinandattachtheSectionFExtensionAdditionalPages.

No. Parameter Location1 Location2 Location3 Location4Location5

F1.

AmbientAirLocationIdentifier(ifany):

F1b.Permanentmonitoringstation?

Yes/No Yes/No Yes/No Yes/No Yes/No

F2.Dateofmonitoring

|___|___|/|___|___|/20___

|___|___|/|___|___|/20___

|___|___|/|___|___|/20___

|___|___|/|___|___|/20___

|___|___|/|___|___|/20___

F3.Timeofmonitoring

|___|___|hrs|__||___|mins

|___|___|hrs|___||___|mins

|___|___|hrs|__||___|mins

|___|___|hrs|__||___|mins

|___|___|hrs|___||___|mins

F4.TotalSPMconcentration(ifavailable)

F5. PM10conc. F6. PM2.5conc. F7. SO2conc. F8. NOXconc. F9. NO2conc. F10. COconc. F11. CO2conc.



Section G: DG Sets or Gas Based Alternate Energy Sources FillinthefollowingquestionsforallDGsetsintheindustry.

G0.NumberofDGsets

1. Zero Skip to the end of the General Section 2. One or more (specify) |__|__|Fill in Section G

PleasefillinthemostdataforeveryDGsetintheindustry.Iftherearemorethan4DGsets,fillinandattachtheSectionGExtensionintheAdditionalPages.

No. Parameter DGset1 DGset2 DGset3 DGset4 Units Preferred Unit G1. DGsetstackheight m

G2.DGsetstackdiameter

mm

G3. DGSetCapacity KVA or KW rating G4. DGSetFuel FuelName Fuel Name G5. DGSetfuelfeedrate kg/hr G6. Sulphur%infuel |__|__|% |__|__|% |__|__|% |__|__|% % %

G7.Hours/monthonavg.thisDGsetoperates

Hours/month

G8.YearthisDGSetwasinstalled

Year Year

G9.WhatistheBharatratingofthisDGSet?

N/ABharat Rating (ex. Bharat I, Bharat IV)

G10.Diesel/Fuelconsumptioninlast12months

Kg/year

G11.DGenergyproductioninlast12months

KW-h/year

G12.Last12monthsperiodinG10andG11

|__|__|/|1|__|to

|__|__|/|1|__|

|__|__|/|1|__|to

|__|__|/|1|__|

|__|__|/|1|__|to

|__|__|/|1|__|

|__|__|/|1|__|to

|__|__|/|1|__|

MM/YYtoMM/YY

MM/YY to MM/YY



EmissionsTradingSchemeBaselineSurvey:II.Technical/StackSection

Tobefilledbytheenvironmentallaboratory.ForOfficeUSEONLY

IndustryID |__|__|__|__|__|__| Reviewer'sname Dateofquestionnairereviewing(DD/MM) |__|__|/|__|__|/2013

Numberofmistakesfound |__|__|

GeneralinstructionsTheGeneralSectionshouldbefilledENTIRELYbytheSurveyorswithoutanyunjustifiedmissingvalues.ItshouldbenextreviewedbytheMonitor,BEFORELEAVINGTHEINDUSTRY.

EverythinginthequestionnaireshouldbewritteninUPPERCASEandNEATLY.Useblueinkpen.

Donotleaveblankswithoutjustification.AlwayswriteNotApplicable,etcifthequestionsdoesnotapplytothisindustryDonotwriteoutsidetheboxesgiven.Comments,exceptionscanbewrittenintheCommentsfieldoneachpageorintheadditionalpageattheendofthegeneralsection.

WritedowntheIndustryIDonthefootofEVERYpage.

Thumbrulesshouldbeavoided.Ifmustuseit,writedowntheruleusedincommentsclearly

Alwayswritedowntheunitofmeasurement.

Allquestionsthatmustbeobservedormeasuredbythesurveyorstartwith**.Allotherquestionsrequireresponsesfromtheindustry.Ifanentiresectionismarked**,everyquestionrequiresmeasurement/observation.



SectionH:SurveybackgroundSurveyAttempt:Sampling&Questionnaire

Time(24hr)Enter:|__|__|hrs|__|__|mins

Leave:|__|__|hrs|__|__|minsDate(mm/dd/yyyy) |__|__|/|__|__|/2013SurveyInstitution Industryname Telephonenumber EmailAddress

Section I :Technical Details I.1. NumberofStacksintheIndustrywithPMconsent |____|____|

I.2NumberofStacksintheIndustryforwhichPMconsentnotrequired

|____|____|

I.3. ForeachstackintheindustrycountedinI1(NOTincludingDGsetstacksornonPMprocessstacks),pleaselistthefollowing:

JPALStackID Howdoestheindustrydescribethisstack?Processstack/Combustionstack(circleone)

IfCombustionStack,mentionthetypeoffuel

a. S|0|1| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. GaseousFuel

b. S|0|2| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel

c. S|0|3| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel

d. S|0|4| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel

e. S|0|5| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel

f. S|0|6| Process/Combustion(Flue)

1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel

g. S|0|7| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel



h. S|0|8| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel

i. S|0|9| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel

j. S|1|0| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel



Section J: Stack Details StackdetailsshouldonlybefilledinforstacksburningSOLIDorLIQUIDfuels

J.1ThisSectionisbeingfilledoutforthestackwiththefollowingStackID:

S|____|____|

Unit(Specify) PreferredUnit

J.2 StackHeight(fromthegroundlevel) m

J.3 Numberofsamplingportsatthestackoutlet |____|____|samplingportsatstackoutlet

J.4 NumberofAPCDParallelChains |_____|____|APCDParallelChains



J.9

OverallStackDiagram(Pleaselabelallsamplingpointsclearly)

a.

ParallelChain1

b.ParallelChain2

S

T

A

C

K

Emissions Trading Scheme Baseline Survey (Ringelmanns Section)


Atthispoint,attachthenumberofstackattachmentsheets(SectionK)correspondingtothenumberofparallelchainslistedinJ.4.AfterfillingoutsectionKforeachparallelchainonthisstack,attachthenumberofequipmentsheetscorrespondingtothenumberandtypeofeachlistedinSectionK.Forexample,ifthisstackhas2parallelchainswith2APCDsand1IDfanoneach,thereshouldbetwostackattachmentsheets,twoIDfansheets,and4APCDsheets.Lastly,accordingtotheaboveprocedure,attachthenumberofrelevantsamplingportsheets

Emissions Trading Scheme Baseline Survey (Stack Attachment Section)


EmissionsTradingSchemeBaselineSurvey:IV.StackAttachmentSection


SectionK:StackAttachments(foreachParallelChain)K1.

ThisSectionisbeingfilledoutforthestackwiththefollowingStackID:

S|_____|_____|

K2.ParallelChainNumber

|_____|

K3. EmissionSources

a.EmissionSource1

1. Boiler 2. Thermic Fluid Heater/Thermopack 3. Furnace/Bhatti 4. Process emissions 5. Incinerator 6. DG Set 7. Gas Engine 8. Other(specify)___________

b.EmissionSource2

1. Boiler 2. Thermic Fluid Heater/Thermopack 3. Furnace/Bhatti 4. Process emissions 5. Incinerator 6. DG Set 7. Gas Engine 8. Other(specify)___________ 9. N/A (only 1 Emission Source)

c.EmissionSource3

1. Boiler 2. Thermic Fluid Heater/Thermopack 3. Furnace/Bhatti 4. Process emissions 5. Incinerator 6. DG Set 7. Gas Engine 8. Other(specify)___________ 9. N/A (less than 3 emission sources)



K4. AirPollutionControlDevices

a.

ForeachAPCDinthisparallelchain,tickthecorrespondingAPCDnamefromthecheckboxesbelow.

1. Gravity Settling Chamber

2. Single-Cyclone 3. Multi-cyclone 4. Bag Filter 5. ESP 6. Scrubber 7. Other (Specify)

____________



____________

8. N/A (only1APCD)



____________

8. N/A (lessthan3APCDs)



____________

8. N/A (lessthan4APCDs)

K5.AnnualOperatingandMaintenanceCostsforalltheAPCDsofthisParallelChain(incl.electricitycosts,maintenancecosts,andmaterialcosts).

K6. NumberofIDfans

1. ZeroSkiptoSectionL2. One3. Two4. Other(specify):_______________

APCD1 APCD2 APCD3 APCD4

Emissions Trading Scheme Baseline Survey (Boiler Section)

Commentsp28:

IndustryID:StackID: Page28

EmissionsTradingSchemeBaselineSurvey:L1BoilerSection


Section L1: Boilers L1.1 StackID S|___||___|

L1.2 ParallelChain

numbertowhichboilerisattached

|___|copycorrespondingentryfromK2forthestackIDlistedinL1.1

L1.3 EmissionsSourcenumber

|___|copycorrespondingentryfromK3forthestackIDlistedinL1.1

UnitofMeasurement

PreferredUnit

L1.4 ManualorAutomaticcontrol?

1. Manual Control 2. Automatic Control

Manual/Automatic

Manual/Automatic

L1.5 BoilerSteamGeneratingCapacity

Tons/hr

L1.6 FeedWaterConsumption

m3/hr

L1.7 OperatingSteamPressure

kg/cm2

L1.8 Nameallfuelsinuse

1. Coal(Indian)2. Coal(imported)3. Lignite4. Biomass/Husk5. Other (Specify ______________)

N/A NameofFuel(Coal/Biomass/etc)

L1.9 TypeofFuelFiring 1. Manual 2. Fluidized 3. Burner 4. Other (Specify) ____________

N/A Type(Manual/Fluidized/Burner/others)

L1.10 Fuelfeedrate |____||____||____| kg/hr

L1.11 **LoadontheboileratthetimeofMonitoring.Thisshouldbeobservednotasked

1. |____|____|%2. Notapplicable

% %

L1.12 Isthereaneconomizerinstalled?

1. Yes 2. No

N/A N/A

Emissions Trading Scheme Baseline Survey (Boiler Section)

Commentsp29:


L1.13 Isthereanairpreheaterinstalled?

1. Yes 2. No

N/A N/A

L1.14 Yearthisboilerwasinstalled

|____|____|____|____|

Year Year

L1.15 Numberofhoursadaythisboileroperates

|____||____|

Hours/day Hours/day

L1.16 Numberofdaysperyeartheboileroperates

|____||____||____|

Days/year Days/year

L1.17 Ratedefficiencyofboiler

|____|____|

% %

L1.18 Ifthereisanefficiencydisplay,whatisthereading?

1. |____|____|

2. No Efficiency Display Available

% %

L1.19 Ifthereisoxygenmonitoring,whatisthereading?

1. |____|____|

2. No Oxygen Reading Available

% %

L1.20 Totalpowerconsumptionofthisboiler

|____|____|

Kw

L1.21 GrossCalorificValueofFuelused(GCV)

Kcal/Kg Kcal/Kg

L1.22 NetCalorificValueoffuelused(NCV)

Kcal/Kg Kcal/Kg

L1.23 Whetherblendedfuelused?

1. Yes2. No

L1.24 Ifyes,whatisthepercentageofblend?

% %

Emissions Trading Scheme Baseline Survey (Furnace Section)

Commentsp30:


EmissionsTradingSchemeBaselineSurvey:L2FurnaceSection


Section L2: Furnaces L2.1 StackID S|___||___|

L2.2 ParallelChainNumbertowhichFurnaceisattached |___|copycorrespondingentryfromSectionK2forthestackIDlistedinL2.1

L2.3 EmissionSourceNumber

|___|copycorrespondingentryfromSectionK3forthestackIDlistedinL2.1

UnitofMeasurement

PreferredUnits

L2.4 TypeofFurnace N/A NameofType

L2.5 FurnaceProduction T/day

L2.6 AnnualProduction T/year

L2.7 FurnaceDiameter(D)/Dimensions mm

L2.8 CapacityofFurnace Tons/melt

L2.9 FurnaceCycleTime |____||____| hour/melt

L2.10 Nameallfuelsinuse

1. Electricity2. FuelOil3. LPG 4. Other(Specify) ________________

N/A

NameoftheFuel(Electricity/Oil/Coaletc)

L2.11 BurningLosses |____|____|% % %

L2.12 HoodDiameter mm

L2.13 HeightofHoodfromFurnace mm

L2.14 DiameterofPipeConnectedtoHood mm

L2.15

**CanYouseeSubstantiveFugitiveEmissionsfromthefurnace?Thisshouldbeobservedbythesurveyor

1. Yes 2. No

N/A N/A

L2.16

**Areanysharpbendsvisibleinthefurnaceducting?Thisshouldbeobservedbythesurveyor

1. Yes 2. No

N/A N/A

Emissions Trading Scheme Baseline Survey (Furnace Section)

Commentsp31:


L2.17

**Areanyofthehoodsconnectedtotheductingfromthesidesofthehoods?Thisshouldbeobservedbythesurveyor

1. Yes 2. No

N/A N/A

L2.18

**Canthehoodbeeasilyplacedandremovedfromthefurnaceduringoperation?Thisshouldbeobservedbythesurveyor

1. Yes 2. No

N/A N/A

L2.19 Numberofhoursadaythisfurnaceoperates |____||____| Hours/day Hours/day

L2.20 Numberofdaysperyearthisfurnaceoperates |____||____||____| Days/Year Days/Year

Emissions Trading Scheme Baseline Survey (Thermopack Section)

Commentsp32:


EmissionsTradingSchemeBaselineSurvey:L3ThermopackSection


Section L3: Thermopacks/Thermic Fluid Heaters L3.1 StackID S|___||___|

L3.2 ParallelChainnumbertowhichThermopack/ThermicFluidHeaterattached

|___|copycorrespondingentryfromSectionK2forthestackIDlisteninL3.1

L3.3 EmissionSourceNumber |___|copycorrespondingentryfromSectionK3forthestackIDlisteninL3.1

Unit(Specify) PreferredUnitL3.4 ManualorAutomatic

control?1. Manual Control 2. Automatic Control

Manual/Automatic

Manual/Automatic

L3.5 Whatisthethermopackcapacity?

mKcal

L3.6 NameallFuelsinuse 1. Coal(Indian)2. Coal(imported)3. Lignite4. Other (Specify): _______________

N/A NameofFuel(Coal/Biomass/etc)

L3.7 Fuelfeedrate kg/hr

L3.8 Numberofhoursadaythisthermopackoperates

|____||____| Hours/day Hours/day

L3.9 Numberofdaysperyearthisthermopackoperates

|____||____||____| Days/year Days/year

L3.10 Isthereaneconomizerinstalled?

1. Yes 2. N0

N/A N/A

L3.11 Isthereanairpreheaterinstalled?

1. Yes 2. No

N/A N/A

L3.12 Yearthisthermopackwasinstalled

|____|____|____|____|

Year Year

Emissions Trading Scheme Baseline Survey (Gravity Settling Chamber Section)

Commentsp33:


EmissionsTradingSchemeBaselineSurvey:

M1GravitySettlingChamberSectionTobefilledbytheenvironmentallaboratory.

Section M1: Gravity Settling Chamber M1.1 StackID S|___||___|M1.2 ParallelChainNumbertowhich

GravitySettlingChamberattached

|___|copycorrespondingentryfromSectionK2forstackIDlistedinM1.1

M1.3 APCDIDnumber |____|copycorrespondingentryfromSectionK4forstackIDlistedinM1.1

M1.4 Whatistheannualoperatingandmaintenancecostofthisgravitysettlingchamber(s)?

1. Rupees 2. LakhsRupees3. CroresRupees

M1.5 Whichyearwasthisequipmentpurchased?

|____|____|____|____|

M1.6 WhatwasthecostofInstallationandCommissioning


M1.7 Hasthisequipmenteverundergonemajormodifications?

1. Yes 2. No Skip to Question M1.10

M1.8 Ifyes,whichyeardidthemodificationstakeplace?

|____|____|____|____|

M1.9 Ifyes,howmuchdidthemodificationscost?


M1.10 Manufacturer&ModelName M1.11 RatedEfficiencyoftheAPCD

accordingtomodel/manufacturer

|____|____|%

M1.12 SizeoftheGravitySettlingChamber

ParameterMeasurement

UnitofMeasurement

PreferredUnit

Length mmBreadth mmHeight mm

Emissions Trading Scheme Baseline Survey (Single Cyclone Section)

Commentsp34:


EmissionsTradingSchemeBaselineSurvey:

M2SingleCycloneSectionTobefilledbytheenvironmentallaboratory

Section M2: Single Cyclone M2.1 StackID S|___||___|

M2.2 Parallelchainnumbertowhichsinglecycloneisattached |___|copycorrespondingentryfromK2forstackIDlistedinM2.1

M2.3 APCDIDnumber |___|copycorrespondingentryfromK4forstackIDlistedinM2.1

M2.4Whatistheannualoperatingandmaintenancecostofthissinglecyclone(s)?


M2.5 Whichyearwasthisequipmentpurchased? |____|____|____|____|

M2.6 WhatwasthecostofInstallationandCommissioning 1. Rupees 2. Lakhs Rupees 3. Crores Rupees

M2.7 Hasthisequipmenteverundergonemajormodifications?1. Yes 2. NoSkiptoQuestionM2.10.

M2.8 Ifyes,whichyeardidthemodificationstakeplace? |___|___|___|___|

M2.9 Ifyes,howmuchdidthemodificationscost? 1. Rupees 2. LakhsRupees 3. CroresRupees

M2.10 Manufacturer&ModelName

M2.11 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer |____|____|%

UnitofMeasurement PreferredUnit

M2.12 CylindricalBodyDimensions:(Height) mmM2.13 CylindricalBodyDimensions:(Diameter ) mm

M2.14 CycloneConeDimensions:(verticalheight) mm

M2.15 CycloneConeDimensions:(bottomopeningdiameter) mm

M2.16 GroundClearance(Cyclonebottomtogroundlevel) mm

M2.17 AverageQuantityofDustCollectedperday kg/day

M2.18 FrequencyofDustCollection Nooftimes/month

M2.19 Doesthiscyclonehaveavalveoraflangeatthebottom? 1. Valve 2. Flange

M2.20 Ifthereisavalve,whattypeisit?

1. RotaryAirlock2. Butterflydamper3. Slidingdamper 4. Other(specify)

________

N/A

Typeofvalve(rotaryairlock/butterflydamper/slidingdamper/etc)

Emissions Trading Scheme Baseline Survey (Multi Cyclone Section)

Commentsp35:


EmissionsTradingSchemeBaselineSurvey:M3MultiCycloneSection


Section M3: Multi Cyclone M3.1 StackID S|___||___|M3.2 ParallelChainnumbertowhich

MultiCycloneisattached|___|copycorrespondingentryfromSectionK2forthestackIDlistedinM3.1

M3.3 APCDIDnumber |___|copycorrespondingentryfromSectionK4forthestackIDlistedinM3.1M3.4 Whatistheannualoperatingand

maintenancecostofthismulticyclone?1. Rupees2. LakhsRupees3. CroresRupees

M3.5 Whichyearwasthisequipmentpurchased?

|____|____|____|____|

M3.6 WhatwasthecostofInstallationandCommissioning

1. Rupees2. LakhsRupees3. CroresRupees

M3.7 Hasthisequipmenteverundergonemajormodifications?

1. Yes 2. No Skip to Question M3.10.

M3.8 Ifyes,whichyeardidthemodificationstakeplace?

|____|____|____|____|

M3.9 Ifyes,howmuchdidthemodificationscost?



M3.11 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer

|____|____|%

MeasurementUnit PreferredUnitM3.12 OuterCasingDimension(Length) mmM3.13 OuterCasingDimension(Breadth) mmM3.14 CylindricalBodyDimension(Diameter)of

cells/cyclonesmm

M3.15 No.ofcells(cyclones) Nos. Nos.M3.16 GroundClearance(MultiCyclonebottomto

GroundLevel)mm

M3.17 AverageQuantityofDustCollectedperday kg/dayM3.18 FrequencyofDustCollection Noof

times/monthM3.19 Doesthiscyclonehaveavalveoraflangeat

thebottom?1. Valve 2. Flange

M3.20 Ifthereisavalve,whattypeisit? 1. RotaryAirlock 2. Butterflydamper 3. Slidingdamper 4. Other(specify) _________

N/A

Emissions Trading Scheme Baseline Survey (Bag Filter Section)

Commentsp36:


EmissionsTradingSchemeBaselineSurvey:M4BagFilterSection


Section M4: Bag filter M4.1 StackID S|___||___|

M4.2 ParallelChainnumbertowhichBagFilterisattached |___|copycorrespondingentryfromSectionK2forthestackIDlistedinM4.1

M4.3 APCDIDnumber |___|copycorrespondingentryfromSectionK4forthestackIDlistedinM4.1

M4.4Whatistheannualoperatingandmaintenancecostofthisbagfilter?


M4.5 Whichyearwasthisequipmentpurchased? |____|____|____|____|

M4.6 WhatwasthecostofInstallationandCommissioning 1. Rupees2. LakhsRupees3. CroresRupees

M4.7 Hasthisequipmenteverundergonemajormodifications?1. Yes2. NoSkiptoQuestionM4.10.

M4.8 Ifyes,whichyeardidthemodificationstakeplace? |____|____|____|____|

M4.9 Ifyes,howmuchdidthemodificationscost? 1. Rupees2. LakhsRupees3. CroresRupees


M4.11Inspection/MaintenanceSchedule:Refertothemaintenanceregisterifavailable

|____|____|____|timesperyear

M4.12 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer |____|____|%

M4.13LastInspection/MaintenanceDate:Refertothemaintenanceregisterifavailable

1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month : |__|__| Year : |__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedMaintenance5. Donotremember

M4.27. OperationofValve

1. Motorized2. Manual3. Other(Specify)

__________

Type(Motorized/Manual/Others)

M4.28. MethodofDustRemovalfromHopper

1. Manual2. Connuous3. Other(Specify)

__________

Type(Manual/Continuous/Other)

M4.29. ModeofDustCollection1. EmptyCementBags2. Trolley

Type(InEmptyCementBags/Trolley/


Commentsp37:


3. ScrewConveyor4. OnGround5. Other(Specify)

__________

ScrewConveyer/OnGround/Others)

M4.30.Ifdustisremovedmanually,whatisthefrequencyofdustremoval? Nosoftimes/day

M4.31.Ifdustisremovedmanually,quantity/removal

kg/removal

M4.32.Ifdustisremovedmanually,quantity/day

kg/day

M4.33. No,ofbagsofdustcollected/day Noofbags/day Noofbags/day

M4.34.No.oftrolleysofdustcollected/day Nooftrolleys/day Nooftrolleys/day

M4.35. QuantityofDustCollection kg/hour

M4.36.Totalno.ofFilterBagsfittedinsidebaghouse Nos. Nos.

M4.37. DiameteroffilterBag mmM4.38. Lengthoffilterbag mm

M4.39.No.ofRowsinBagFixingArrangement Nos. Nos.

M4.40.No.ofColumnsinBagFixingArrangement Nos. Nos.

M4.41. No.ofCells Nos. Nos.M4.42. No.ofRows/Cell Nos. Nos.M4.43. No.ofColumns/Cell Nos. Nos.M4.44. DesignedTotalFiltrationArea m2

M4.45.DesignedInletGasFlowQuantity? m3/hr

M4.46. DesignedInletDustLoading kg/hr

M4.47.DesignedInsideAngle/SlopeofHopper degree

M4.48. DesignedaircompressorHP? HP

M4.49.Istheaircompressordedicatedtothebagfilter?

1. Yes2. No

N/A N/A

M4.50.Designedaircompressorflowrate?

CubicFeetperMinute(cfm)

M4.51.Designedaircompressorpressure? kg/cm2

M4.52.Ifthisisapulsejetfilter,howmanypulsesperminute?

1. ________pulses/min2. N/A(notpulsejet) No.pulses/min Noofpulses/minute

M4.53.Howmanyreplacementbagsdidyoupurchaselastyear? Nos. Noofbags


Commentsp38:


SURVEYOROBSERVATIONOFBAGFILTERM4.54.

**Arethereairleakagesatthebottomofthehopper?Pleasefeelforairleakageswithyourhand

1. Yes 2. No

N/A N/A

M4.55.

**Ifthedustisremovedmanually,isdustpuffing(dustleakage)seen?

1. Yes 2. No

N/A N/A

M4.56.

**Foramotorizedvalve,isdustfallingcontinuously?

1. Yes 2. No

N/A N/A

M4.57.

**Whatisthepowerconsumptionofthecompressorofthebagfilter?Thisshouldbemeasuredwithaportablepoweranalyser.

KW

Emissions Trading Scheme Baseline Survey (ESP Section)

Commentsp39:


EmissionsTradingSchemeBaselineSurvey:M5ESPSection


Section M5: ESP M5.1 StackID S|___||___|M5.2 Parallelchainnumberto

whichESPisattached|___|copycorrespondingentryfromsectionK2forthestackIDlistedinM5.1

M5.3. APCDIDnumber |___|copycorrespondingentryfromsectionK2forthestackIDlistedinM5.1M5.4. Whatistheoperating

andmaintenancecostperannumofthisequipment,notincludingIDfancosts?Includethepowerconsumptioncosts.

1. Rupees 2. LakhsRupees3. Crores Rupees

M5.5. Whichyearwasthisequipmentpurchased?

|____|____|____|____|

M5.6. WhatwasthecostofInstallationandCommissioning


M5.7. Hasthisequipmenteverundergonemajormodifications?

1. Yes 2. No Skip to Question M5.10.

M5.8. Ifyes,whichyeardidthemodificationstakeplace?

|____|____|____|____|

M5.9. Ifyes,howmuchdidthemodificationscost?


M5.10. Manufacturer&ModelName


|____|____|%

M5.12. Inspection/MaintenanceScheduleRefertothemaintenanceregisterifitisavailable

|____|____|____|timesinayear

M5.13. LastInspection/MaintenanceDateRefertothemaintenanceregisterifitisavailable

1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month : |__|__| Year : |__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedMaintenance5. Donotremember

UnitofMeasurement PreferredUnitM5.14. TypeofESP Type(Parallelplate/Wire

Emissions Trading Scheme Baseline Survey (ESP Section)

Commentsp40:


1. Plate & Wire Type 2. Tabular ESP 3. WetESP4. TwoStagePrecipitator5. HotStagePrecipitator6. ColdStagePrecipitator

andplate/others)

M5.15. OverallESPDimensions:Width

mm

M5.16. OverallESPDimensions:Breadth

mm

M5.17. OverallESPDimensions:Height(AboveHopper)

mm

M5.18. No.offields Nos. Nos.M5.19. Nooffieldsinoperation Nos. Nos.M5.20. PlateCollectionArea m2M5.21. QuantityofDust

Collected/day kg/day

M5.22. Hours/dayESPisinoperation hrs/day hrs/dayM5.23. Days/yearESPisinoperation days/year days/yearM5.24. **Whatisthepower

consumptionoftheESP?Thisshouldbemeasuredwithaportablepoweranalyser.

KW

Emissions Trading Scheme Baseline Survey (Scrubber Section)

Commentsp41:


EmissionsTradingSchemeBaselineSurvey:M6ScrubberSection


Section M6: Scrubber M6.1 StackID S|___||___|M6.2 Parallelchainnumberto

whichScrubberisattached

|___|copycorrespondingentryfromsectionK2forthestackIDlistedinM6.1

M6.3. APCDIDnumber |___|copycorrespondingentryfromsectionK4forthestackIDlistedinM6.1M6.4. Whatistheoperatingand

maintenancecostperannumofthisequipment,excludingIDfancosts?Includetheoperatingcostsofthepump


M6.5. Whichyearwasthisscrubberpurchased?

|____|____|____|____|

M6.6. WhatwasthecostofInstallationandCommissioning


M6.7. Hasthisscrubbereverundergonemajormodifications?

1. Yes 2. NoSkip to Question M6.10.

M6.8. Ifyes,whichyeardidthemodificationstakeplace?

|____|____|____|____|

M6.9. Ifyes,howmuchdidthemodificationscost?


M6.10. Manufacturer&ModelName


|____|____|%

M6.12. Inspection/MaintenanceScheduleRefertothemaintenanceregisterifitisavailable

|____|____|timesinayear

M6.13. LastInspection/MaintenanceDateRefertothemaintenanceregisterifitisavailable

1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month:|__|__|Year:|__|__|__|__| 3. Year|__|__|__|__| 4. DoesntNeedMaintenance 5. Donotremember

UnitofMeasurement

PreferredUnit


Commentsp42:


M6.14. TypeofScrubber 1. Simple

2. Spray3. PackedBed4. Impingement5. Venturi6. Dry7. Other(Specify):_________

Type(Simple/Spray/PackedBed/Impingement/Venturi/Dry/Other)

M6.15. Isthescrubberroundorrectangular? 1. Round2.Rectangular

M6.16. Ifthescrubberisround,whatisthediameter?

1. ________mm2.NA(rectangular)

M6.17. Ifthescrubberisrectangular,whatisthelength?

1. _________mm2.NA(round)

M6.18. Ifthescrubberisrectangular,whatisthebreadth?

1. _________mm2.NA(round)

M6.19. ScrubberTotalHeight MM6.20. Waterrequirement(Freshwateror

causticsolution) m3/hr

M6.21. PumpSize HPM6.22. PumpPressure kg/cm2M6.23. QuantityofWastewaterdischarged

fromScrubberm3/day

M6.24. QuantityofDustCollectedperday(intheformofcake)

kg/day

M6.25. Sludgesettlingarrangementprovided(ifany)

M6.26. Typeoftreatmentgiventoslurry/wastewater(ifany)

M6.27. Hours/daythescrubberisinoperation

Hrs/day Hrs/day

M6.27a. Days/yearthescrubberisinoperation

Days/year Days/year

M6.28. **Whatisthepowerconsumptionofthescrubberpump?Thisshouldbemeasuredwithaportablepoweranalyser.

Kw

M6.29. DesignedDeltapressureforthisscrubber?

Changeinmmwc

M6.30. DesignedPumpFlow


Commentsp43:


EmissionsTradingSchemeBaselineSurvey:NIDFanSection


SectionN:IDFans(FillthissectionforeachIDFan)N1 StackID S|___||___|N2. ParallelchainnumbertowhichIDFanis

attached |____|

N3.

WhereistheIDfanlocated? 1. BeforethefirstAPCD

2. BetweenfirstandsecondAPCDs

3. BetweensecondandthirdAPCDs

4. BetweenthirdandfourthAPCDs

5. AfterallAPCDs

6. Other(specify)_________________

UnitofMeasurement PreferredUnitN4. WhatistheratedHPoftheIDfan?

HP

N5. **WhatisthestaticpressureattheINLEToftheIDfan?Measurethestaticpressureattheinlet.Thisquestioncanbefilledinafterthesamplingiscomplete.

mmwc

N6. **WhatisthestaticpressureattheOUTLEToftheIDfan?Measurethestaticpressureattheoutlet.Thisquestioncanbefilledinafterthesamplingiscomplete.

mmwc

N7. WhataretheannualoperatingcostsoftheIDfan?

Rs.

N8. **WhatisthepowerconsumptionofthisIDfan?Useaportablepoweranalysertomeasurethepowerconsumption.

KW

N9. DesignedRPM(rotationsperminute)oftheIDfan?(UsuallytheRPMatmaxpoweroutput)

RPM

N10.

IsthereaVariableFrequencyDriveinstalledforthisIDfan?

1. Yesthecurrentfrequencyis|____|____|%ofthedesignedRPMinquestionN8.

2. No


Commentsp44:


EmissionsTradingSchemeBaselineSurvey:SectionO1InletSampling


**Section O1: Monitoring Data from sampling at Inlet StacksamplingwilloccuratonlyONEstack.Foreachparallelchainatthatstack,fillTableO1,basedonthecompletestackmonitoringatinletsampling

location.Alsoattachthecompletesamplingreport,whichshouldbeclearlylabeledSectionS:P1BeforeAllAPCDsandIDFan.

O1.1 StackIDwherestacksamplingtakingplace

S|___||___|

O1.2. Parallelchainnumberonwhichinletsamplingportislocated

|____|

O1.3. Isthereasamplingportatthislocation?(circleone)

1. Yes complete Section O1 2. Noskip to Section O2

O1.4. Isthecompletesamplingreportattached?

1. Yes 2. No (Specify Why) ______________________________

O1.5. DateofSampling |__|__|/|__|__|/2013

O1.6. TimeofSampling(24hour) |__|__|hrs|__|__|mins

UnitofMeasurement PreferredUnitO1.7. Istheductcrosssectionroundor

rectangular?1. Round 2. Rectangular

O1.8. Iftheductcrosssectionisround,whatistheinternaldiameter?

1. ________ 2. NA (rectangular)

mm

O1.9. Iftheductcrosssectionisrectangular,whatisthelength(internal)?

1. _________ 2. NA (round)

mm

O1.10. Iftheductcrosssectionisrectangular,whatisthebreadth(internal)?

1. _________ 2. NA (round)

mm

O1.11. Distanceofsamplingportfromthenearestbendinupstream

mm

O1.12. Distanceofsamplingportfromthenearestbendindownstream

mm

O1.13. Diameteroftheport mm

O1.14. Collarlengthattheport mmO1.15. AverageCO2% %O1.16. AverageO2% %O1.17. AverageCO% PPMO1.18. AverageMoisture% %O1.19. AverageFlueGasTemperature DegCelsiusO1.20. GasMolecularWeight MgO1.21. StaticPressure mmwcO1.22. AverageVelocityMeasurement m/secO1.23. AveragePMConcentration mg/Nm3O1.24. AverageGasFlow Nm3/hrO1.25 DustLoading kg/hr

Emissions Trading Scheme Baseline Survey (Intermediate Sampling Port Section)

Commentsp45:


EmissionsTradingSchemeBaselineSurvey:SectionO2IntermediateSamplingPort


**Section O2: Monitoring Data from sampling at intermediate sampling port

StacksamplingwilltakeplaceononlyONEstack.Foreachsamplingportoneachparallelchainonthatstack,fillTableO2withgasflowandstaticpressurereadingsfromsamplinglocation(Refertothesurveyormanualforlocationofsamplingpoints,oriftherearemore

than4intermediatepoints.)Alsoattachthecompletegasflowandstaticpressuremonitoringreport

O2.1. StackIDwherestacksamplingtakingplace

|___|

O2.2 ParallelChainnumber |___|

O2.3 SamplingportSequencenumber(e.g.1forfirstportfrominlet,2forsecondport,etc.)

|___|

O2.4. Isthereasamplingpinholeatthislocation?

1. Yes complete Section O2 2. No, there are less than two APCDs & ID fans skip to Section O3

3. No, there are two or more APCDs & ID fans but no port hereskip to Section O3

UnitofMeasurement

PreferredUnit

O2.5. Istheductcrosssectionroundorrectangular?

1. Round 2. Rectangular

O2.6. Iftheductcrosssectionisround,whatisthediameter?


mm

O2.7. Iftheductcrosssectionisrectangular,whatisthelength?

1. _________ 2. NA (round)

mm

O2.8. Iftheductcrosssectionisrectangular,whatisthebreadth?

1. _________ 2. NA (round)

mm

O2.9. AverageFlueGasTemperature

DegCelsius

O2.10. StaticPressure Mmwc

O2.11 AverageVelocityMeasurement

m/sec

O2.12. AverageGasFlow Nm3/hr



EmissionsTradingSchemeBaselineSurvey:SectionO3OutletSamplingPort


**Section O3: Monitoring Data from sampling at Outlet StacksamplingwilltakeplaceatonlyONEstack.FillTableO3forthatstack,basedonthecompletestackmonitoringatoutletsampling

location,afterallAPCDsandaftertheIDfan.Alsoattachthecompletesamplingreport,whichshouldbeclearlylabeledSectionT:P2AfterAllAPCDs.

O3.1 StackIDwherestacksamplingtakingplace

S|___||___|

O3.2. Isthereasamplingportatthislocation?(circleone)

1. Yes complete Section O3 2. Noskip to Section P

O3.3. Isthecompletesamplingreportattached?

1. Yes 2. No (Specify Why) ______________________________

O3.4. DateofSampling |__|__|/|__|__|/2013

O3.5. TimeofSampling(24hour) |__|__|hrs|__|__|mins

UnitofMeasurement PreferredUnitO3.6. Isthestackcrosssectionround

orrectangular?1. Round 2. Rectangular

O3.7. Ifthestackcrosssectionisround,whatisthediameter?


mm

O3.8. Ifthestackcrosssectionisrectangular,whatisthelength?

1. _________ 2. NA (round)

mm

O3.9. Ifthestackcrosssectionisrectangular,whatisthebreadth?

1. _________ 2. NA (round)

mm

O3.10. Distanceofsamplingportfromthenearestbendinupstream

mm

O3.11. Distanceofsamplingportfromthenearestbendindownstream

mm

O3.12. Diameteroftheport mmO3.13. Collarlengthattheport mmO3.14. AverageCO2% %O3.15. AverageO2% %O3.16. AverageCO% PPMO3.17. AverageMoisture% %O3.18. AverageFlueGasTemperature DegCelsiusO3.19. GasMolecularWeight mgO3.20. StaticPressure mmwcO3.21. Avg.VelocityMeasurement m/secO3.22. Avg.PMConcentration mg/Nm3O3.23. AverageGasFlow Nm3/hrO3.24. DustLoading kg/hr



Section P: Stack Continuous Emissions Monitoring System P.1 StackID: S|____||____|

P.2Whatexistingcontinuousemissionsmonitoringsystemisinplace?(CheckAllthatApplies)

1. NoneskiptoSectionU2. CEMSforPM3. CEMSforNOX4. CEMSforNo25. CEMSforSox6. CEMSforSO27. CEMSforCO8. CEMSforCO29. CEMSforVOC10. CEMSforOtherGases

(Specifypollutantsmonitored___________________

P.3 IsthereaCEMSforPM?1. YesGoto P.2 2. NoGoto Part III, Ringlemann Section

P.4 WhatwastheinstallationcostforthisSPMCEMS? 1. Rupees 2. Lakhs3. Crores

P.5 WhichyearwasthisSPMCEMSinstalled? |____|____|____|____|

P.6 Whatistheoperatingcostperannum? 1. Rupees 2. Lakhs3. Crores

P.7 ManufacturerNameoftheSPMCEMS P.8 ModelNumber/NamefortheSPMCEMS P.9 AnnualMaintenanceContractSigned 1. Yes / 2. No P.10 MaintenanceSchedule |____|____|____|peryear

P.11 Whenwastheinstrumentcalibratedlast?

1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month:|__|__|Year:|__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedCalibration5. Donotremember

P.12 Whenwastheinstrumentinspectedlast?Refertothemaintenanceregisterifitisavailable

1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month: |__|__|Year:|__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedMaintenance5. Donotremember



EmissionsTradingSchemeBaselineSurvey:III.RingelmannsSection

TobefilledbytheFieldMonitor.

ONECOPYOFSECTIONIIIMUSTBEFILLEDINFOREACHSTACK

ForOfficeUSEONLY

SurveyID|______|____|______|____|______|

Reviewer'sname

IndustryID Dateofquestionnairereviewing(DD/MM)

|______|____|/|______|____|/2013

Numberofmistakesfound |______|____|



**Section Q: RingelmannsMeasurement ThepurposeoftheRingelmannsProcedureistocomparethecolourofsmokefromastacktoanestablishedscaleofgreyness.Steps:

1) Stand in the line between the stack and the sun. The sun should be behind you and the stack directly ahead.

2) Hold the Ringelmann Chart on a level with your eye, and in line with the top of the chimney. Get assistance if needed.

3) Look at the smoke and identify which slice of the chart is the closest shade of grey. 4) Each slice has a number from 0-6, note the number of the matching slice down in Table G 5) Take TEN observations every THREE minutes over a period of 30 minutes. 6) Complete Table G

Q1. StackID S|___||___|Q2. Date |______|____|/|______|____|/2013

Q3.Isthesunbehindyouandthestackinfrontofyou?

1.Yes2.NoIndicatewherethesunisrelativetoyouandstack,ifyouareatthecenterofaclockdialandthestackisatpositionofhour12.Positionofthesunisat:|______|____|

Q4.MeasurementNumber:

Time(24hr): ObservedRingelmannNumber:

1 |____|____|hrs|____|____|mins 2 |____|____|hrs|____|____|mins 3 |____|____|hrs|____|____|mins 4 |____|____|hrs|____|____|mins 5 |____|____|hrs|____|____|mins 6 |____|____|hrs|____|____|mins 7 |____|____|hrs|____|____|mins 8 |____|____|hrs|____|____|mins 9 |____|____|hrs|____|____|mins 10 |____|____|hrs|____|____|mins

Q5.SumofObservedRingelmannNumbers:

|____|____|____|

Q6. AverageNumber(Sum/10) |____|____|

Q7.AverageSmokeDensity(%)(AverageNumber*20)

|____|____|%

Q8.Whatistheweatherliketoday

1. Sunny 2. Cloudy 3. Raining

Emissions Trading Scheme Baseline Survey (Backcheck Sheet)


EmissionsTradingSchemeBaselineSurveyBackcheckSheet:Tobefilledbytheenvironmentallaboratory

StackID S|___||___|ParallelChain1 Parallelchain2 Parallelchain3

Equipment Count Attachmentsection

Equipment Count Attachmentsection

Equipment Count AttachmentsectionStackAttachmentSheet 1 K StackAttachmentSheet 1 K StackAttachmentSheet 1 KEmissionSource EmissionSource EmissionSourceBoiler L1 Boiler L1 Boiler L1ThermicFluidHeater/Thermopack

L2 ThermicFluidHeater/Thermopack

L2 ThermicFluidHeater/Thermopack

L2

Furnace/Bhatti L3 Furnace/Bhatti L3 Furnace/Bhatti L3TotalESattachmentsheets TotalESattachmentsheets Total ESattachmentsheets APCD/IDfan APCD/IDfan APCD/IDfanGravitySettlingChamber M1 GravitySettlingChamber M1 GravitySettlingChamber M1SingleCyclone M2 SingleCyclone M2 SingleCyclone M2Multicyclone M3 Multicyclone M3 Multicyclone M3BagFilter M4 BagFilter M4 BagFilter M4ESP M5 ESP M5 ESP M5Scrubber M6 Scrubber M6 Scrubber M6IDfan N IDfan N IDfan NTotalAPCD/IDfanattachmentsheets

TotalAPCD/IDfanattachmentsheets

TotalAPCD/IDfanattachmentsheets

SamplingPorts SamplingPorts SamplingPortsInlet 1 O1 Inlet 1 O1 Inlet 1 O1Intermediate O2 Intermediate O2 Intermediate O2Totalsamplingattachmentsheets

Totalsamplingattachmentsheets

Totalsamplingattachmentsheets

TotalAttachmentSheetsforParallelChain1



Section C: Industry DescriptionSection D: Industry Fuel ConsumptionSection E: Product OutputsSection F: Ambient Air MonitoringSection G: DG Sets or Gas Based Alternate Energy SourcesSection I :Technical DetailsSection J: Stack DetailsSection L1: BoilersSection L2: FurnacesSection L3: Thermopacks/Thermic Fluid HeatersSection M1: Gravity Settling ChamberSection M2: Single CycloneSection M3: Multi CycloneSection M4: Bag filterSection M5: ESPSection M6: Scrubber**Section O1: Monitoring Data from sampling at Inlet**Section O2: Monitoring Data from sampling at intermediate sampling port**Section O3: Monitoring Data from sampling at Outlet

Section P: Stack Continuous Emissions Monitoring System**Section Q: RingelmannsMeasurement

CPCB Questioner

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