Controlled Poultry Farming

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Advantages of Mechanisation of Poultry in

Pakistan through EnvironmentallyControlled Poultry Farming

Dr. Aamer Saleem

(Chief Executive)Member

Seminar & ExhibitionLivestock, Dairy, Fisheries & PoultrySind Board of Investment7 & 8 February, 2011Expo Center Karachi


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BRIEF INTRODUCTION

OF POULTRY

Poultry is the Cheapest Source of

Protein. White Meat as recommended by

doctors around the world.

Favourite of Children.

Fast Growth and Quick return.


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Poultry Meat contributes to 23.8% oftotal meat production in Pakistan

In Pakistan, poultry meat consumptionis 7 Kg per capita while in developedworld, it is 41 Kg per capita

So, it bears a lot of potential in Pakistanfor cheap meat source

Chicken Meat Consumption


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An Environmentally Controlled Broiler

Farming has made an exceptional progresssince 2002 and growing rapidly

The day old chicks (D.O.Cs) are raised for a

period of 5-6 weeks with final body weight of1.8 to 2.0 Kg

6-7 flocks can be raised within the same

house per year

EnvironmentallyControlled House

(E.C.H.)


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Around 3,500+/- E.C.H. have been

constructed in Pakistan where as 90%are in Punjab area while 10% are inother provinces.

There is a capacity of more than

7,000+ E.C.H. in Pakistan to meetwith challenges of immediate sourceof best and economical proteinavailable in Pakistan.

EnvironmentallyControlled House

(E.C.H.)


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What isEnvironmentally

ControlledPoultry House

(E.C.H.)?


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A Closed Building, LongitudinallyPreferably East to West, with

Big Exhaust Fans on West sidewhile

Evaporative Cooling Pads on Eastside along with

Automatic Feeding and Drinking

Systems Inside.


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To maintain the required temperature inwinter or summer for young birds as well asfor older birds.

To provide the heating for younger birds or toremove excess heat for older birds.

To place more birds (Increased Stocking

Density).

To minimize dust (Better Environment).

Aims of Climate Control:


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Minimal temperature fluctuations

UNIFORM air movement

BETTER feed conversion ratio (F.C.R.)

LOWER medication costs

LOWER mortality

To regulate the ventilation

Aims of Climate Control:


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VENTILATION AT A GLANCE:

Ventilation is

Moving FRESH AIRINTO a house and moving STALEAIR OUT of the house

Sending UNWANTED heat, EXCESS moisture,Ammonia OUT of the house

Limiting the buildup ofHARMFUL GASES; and

Providing OXYGEN for respiration


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House length = 400 ft.

House width = 45 ft.

Height = 09 ft.

House area = 18,000 sq.ft.Birds density = 0.6 sq.ft. / bird

Birds capacity = 30,000

Ideal Dimensionsof the E.C.H. alongwith Capacity:


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Tunnel Ventilation (EvaporativeCooling in E.C.H. for Hot Climate)


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AIR MOVEMENTS


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Requirement of Evaporative Cooling& Heating Systems

No of fans = (50 in.) Box 10/ Cone Fans 08No of pads = (2000+30) x 600 x 150 mm 50Controller = 01

Heater = (130,000 K.cal.) 01

Descriptions Qty


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CONE FAN >>


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Minimum Ventilation of ClosedHouse for Cold and Hot Climate


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Minimum Ventilation System:(also known as Cross Ventilation / Winter Ventilation)

No. of Variable Speed Fans 7or

Fixed Speed Fans 4No of Air Inlets (Vents = 1 x 0.4 M) 28Temperature Sensors 4/2

Humidity Sensor 1Static Pressure Sensor 1Controller 1


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FIXED SPEED

FAN VARIABLE SPEEDFAN


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AIR INLETS


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General Layout of Feeding andDrinking Systems


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Feeding

systemThere are 468 feedersfor 30,000 broilers which

means as there are 64birds/pan.


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Drinking system

There are 2400 nipples for

30,000 broilers which meansas there are 12.5 birds/nipple.


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Difference between Open House andEnvironmentally Controlled House

Farming

OPEN HOUSE Less Space per bird

i.e., 1-1.5 sq.ft. / bird(In 18,000 sq.ft.,18,000 +/- birds canbe placed)

Due to extremeweather inSummer/Winter, birdsare sold after 50 days

CONTROLLED HOUSE More Space per bird

i.e., 0.6-0.7 sq.ft. /bird (In 18,000 sq.ft.,30,000 +/- birds canbe placed)

Due to controlledenvironment, birds aresold between 35-40days


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OPEN HOUSE

Difficult to manage the

environment /uncomfortableenvironment

Less Weight gain

Weight at disposal 1.6Kg. +/-

Laborious FeedDistribution

Feed Wastage

Poor F.C.R.

Uneven Flock

CONTROLLED HOUSE

Controlled environment /

comfortable environment More Weight gain

Weight at disposal 1.8 -2.0 Kg. +/-

Automatic FeedDistribution

No Feed Wastage

Better F.C.R. Uniform Flock


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OPEN HOUSE

Bio-Security

None More Disease

prevalence

Mortality ratio - High

(10-20%) More Environmental

Stress

Less Hygienic Meat

More Labour

Less Yield per annum

CONTROLLED HOUSE

Bio-Security -

Manageable Less Disease

prevalence

Mortality ration - Low(5% +/-)

No EnvironmentalStress

More Hygienic Meat Less Labour

More than doubleYield per annum from

same space


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REQUIREMENTS TOESTABLISH

AN ENVIRONMENTALLYCONTROLLED

POULTRY HOUSE


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Required landAlmost 3 acres of land is required for 2 x 30,000

broiler houses (60,000 capacity)While

Almost 6 acres of land is required for 4 x 30,000broiler houses (120,000 capacity)


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Selection of site

Isolation Approach

Power supply Water quality


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Isolation and Approach for site

No poultry farm in surroundings at least within 3-km. No factory in surrounding especially rice mill. Proper way from farm to main road.


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Insulation


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Powersupply

Electric load on farm = 35 Amp.

Transformer = 35 KVA

Generator = 50 KVA


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Summary of Farm Equipment

Pan Feeding System

Spark Nipple Drinking System

Evaporative Cooling Pads

Exhaust Fans (Box / Cone)

Variable speed fans (or Small Exhaust Fans) Air Inlets (Vents)

Controller

Diesel/Gas heater

Generator


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Project cost (Rs.) +/-

Machinery& Equipments = Rs. 4,500,000.00

Generator = Rs. 1,000,000.00

Wapda and Electrification = Rs. 950,000.00

Buildings @ 475/sq.ft = Rs. 8,550,000.00

Miscellaneous = Rs. 500,000.00

Total = Rs. 15,500,000.00


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Running cost (Rs.) +/-D.O.C. Cost (30,000 birds)

@ Rs. 45.00 = Rs. 1,350,000.00Feed Cost (105,000 Kg.)

@ Rs. 34.20/kg. = Rs. 3,591,000.00

Disinfection/Medication/ Vaccination @ Rs. 10.00/bird = Rs. 300,000.00

Electricity /Diesel etc

@ Rs. 7/bird = Rs. 210,000.00

Administrative Cost

@ Rs. 35/bird = Rs. 1,050,000.00

Total: = Rs. 6,501,000.00


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Marketing

No. of Chicks placed = 30,000F.O.C. Chicks @ 2% = 600

Total Chicks = 30,600

Mortality @ 5% = 1,530

Balance Chicks = 29,070

Weight at Disposal @ 1.9 Kg. = 55,233 Kg.

Selling Price @ Rs. 135.00/Kg.= Rs. 7,456,455.00


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Profit or loss? (Rs.) +/-

Total Running Cost= Rs. 6,501,000.00Net Sale Price = Rs. 7,456,455.00Profit = Rs. 955,455.00

x7 Flock/year = Rs. 6,688,185.00


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THANKS

Sind Board of Investment

Pakistan Poultry Association(Southern Zone)

Controlled Poultry Farming

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