Controlled Environments

8/10/2019 Controlled Environments

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Insulated Panels

to the Powerof

For Temperature Controlled & Hygiene Safe ApplicationsControlled Environments

Insulated Panels Nov 2004

Certified ISO 9001 by

TGA-TRGERGEMEINSCHAFT

FR AKKREDITIERUNG GMBH

TGA-ZM-02-92-00


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The Kingspan insulated panel systemhas been designed for applications

and use on buildingsbetween 40 C and +60 C


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3

Chill Store, Food Processing and Hygiene ApplicationsTemperature Range 0 C to + 12 C

Product Reference Profile Application

KS1000 SM Roof slope 0.5

Roof & Wall Systems


KS1000 TFVertical or Horizontal

Installed

Wall & Ceiling Systems


KS1000 RW Roof slope 4

Roof Systems


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4

Cold Store ApplicationsTemperature Range 0 C to 40 C


KS1000 TCVertical or Horizontal

Wall & Ceiling



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5

Existing Buildings Refurbishment ApplicationsTemperature Range 0 C to + 12 C, and 0 C to 40 C


KS1000 TFVertical or Horizontal

Wall & Ceiling

KS1000 TCVertical or Horizontal

Wall & Ceiling

Walls & Ceilings

Food Processing

Cold Store


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Food and Hygiene safe

Firesafe Property Protection

Provides a thermal barrier

Provides a vapour and airtight barrier

Resists moisture ingress

Suitable for wash and clean down

Walk-on ceilings

Lightweight construction

Low energy operating costs

Performance FeaturesThe wall and ceiling system must effectively perform

the following functions over the lifecycle of the building.

LPCB Certified

Wall & Ceiling System

Food & Hygiene Safe

Structural Integrity

Thermal Barrier

Vapour & Airtight Barrier


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Controlled EnvironmentInsulated Panel Systems

1. Introduction

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

System Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2. Thermal & fire properties

Thermal resistance . . . . . . . . . . . . . . . . . . . . . . . . 14

Fire resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3. Product Data

Panel specification . . . . . . . . . . . . . . . . . . . . . . . . 18

Wall panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

(KS1000 TC)

Roof panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

(KS1000 RW, KS1000 SM)

Standard Kingspan Coldstore Box . . . . . . . . . . . . . 20

Material specification . . . . . . . . . . . . . . . . . . . . . . 23

Technical specification . . . . . . . . . . . . . . . . . . . . . 24

4. Construction Details

Side laps:

Wall panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Roof panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Joints:

Ceiling to wall . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Wall to wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Floor to wall . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Panel to panel . . . . . . . . . . . . . . . . . . . . . . . . . 35

Suspension of ceiling with PVC T-profile . . . . . . . . 36


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Introduction

Foreword

The Kingspan Group has been established for over

30 years and is a leading manufacturer and supplier

of construction systems and products for the global

building industry.

Kingspan designs, manufactures and supplies a full

range of insurance approved insulated panel systems

for the industrial, distribution, retail, leisure and

commercial building sectors.

This guide has drawn on our background of over

30 years of acquired knowledge and experience in

providing the global building industry with best practice

property investment and construction solutions.

It is intended that this guide will provide best practice

advise from which investors, designers, constructors

and others can select the designs, specifications,

solutions, materials and products which are the most

suitable for their projects.

Kingspan technical design and commercial services

are available to support investors, designers and

construction teams, through every stage of a project.

We hope that this guide emphasises our commit-

ment to supporting customers and to the improvement

of industry standards.

1.


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9

Introduction

Design, Specification & ConstructionTeamwork

A range of external and internal construction

solutions are available to provide temperature

controlled and food and hygiene safe solutions:

Internal Insulation System - Application: Wall and

ceiling system - box within a box.

External Insulation System - Application: External

wall and roof system which requires a single-ply

roof system.

Cladrack System - Application: Roof and wall

insulation supported by cladrack frame.

Coldstore Box Components

The Controlled Environment Insulated panel systems

can be used in the construction of any of the above

applications, all of which should be integrated as part

of the whole building and not elementally. This involvesintegrating the foundations, floor slab, underfloor

heating, main structure, cooling/chiller systems,

sprinklers/mist systems, racking systems, loading

docks and building envelope fabric on a project

specific building purpose basis.

It is therefore essential for the teams involved in the

design and construction process to work as a fully

informed and coordinated unit to ensure a successful

and cost-effective project.

Kingspan have considerable and proven know

how in this sector which is supported by successfully

completed projects for some of the largest brand

names who operate in the retail, food supply chain,

confectionery, distribution and logistic sectors.

Kingspans technical and construction solutions

support is available to investors, design team(s) and

contractors on any project.

Technical Services: +420 800 119 911

Design PerformanceThe Controlled Environment Insulated panel system

has been designed for applications and use on

buildings within the following performance parameters:

Minimum Internal Temperature: 40 C

External Temperatures: - Summer + 40 C

- Winter 16 C

Panel Lengths - up to 15.000 mm Walls

Non-deleterious no airborne fibres

Warranty package available

Products

FOOD & HYGIENE SafeProducts

THERMAL SafeProducts

1.

The Kingspan insulated system is a range of roof, wall and ceiling solution which provides high

performance temperature controlled environments, for food manufacturing, storage, distribution, chill,

coldstore pharmaceutical, bio-technology industries and other applications where precise temperature

and hygiene safe performance is a requirement.


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10

Chill and Cold Store System Benefits

High specification and quality system providing

reliable thermal, structural, fire safe and hygiene

solutions.

Tested to authorized standards.

Conforms to current laws, regulations and

standards.

Suitable for application with various types of

supporting structures - steel, concrete, and existing

building refurbishment.

Panel joint methods prevent cold bridging and

condensation.

Airtightness Kingspan temperature controlled

systems can achieve airtightness below

0,5 m3/hr/m2@ 50 Pa, when installed to Kingspans

recommendations.

Property insurance companies rate the system

FIRE-safe.

Long-term service life up to 40 years.

Permits fast and safe installation.

The system is environment-friendly; it does not

contain CFCs and does not release any harmful

substances or pollutants during its service life

Internal surfaces are manufactured with hygiene

safe specification coating systems, which are

approved for food stores and processing, andsuitable for wash and clean down

Kingspan provides guarantees on project specific

basis

Kingspan can supply all necessary items

Kingspan provide high-level of technical and

commercial services to designers and constructors

Fibre-free System:

Closed-cell core with auto-adhesively bonded

metal facings

FOOD & HYGIENE Safeinsulation core resists

moisture ingress and any risk of toxic mould and

bacteria growth

No risk of buildings

or employers

liability insurance

cover exclusion for

presence of toxic

mould

No release of fugitive

fibres into internal

environment

Aspergillus

Niger mould

growth

Introduction1.


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Kingspan cold store panel systems providehigh performance environments

where precise temperature controland strict hygiene are required


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12

Thermal & fire properties

Thermal resistance

Insulated Kingspan sandwich panels with cores

made of rigid polyurethane foam show excellent and

almost constant thermal insulation properties over their

full service life.

Structural and thermal specification of the panel

joints:

when correctly installed, the system guarantees

complete gas and vapour tight seal (thus enabling

the system to be used in rooms with controlled

atmospheres)

ensures the absence of air gaps in the panel

structure

reduces thermal loss (gain), thus cutting down the

operational costs of the cooling process.

The thermal insulation and structural properties

and the wide range of panel thicknesses enables the

panels to be used for all types of applications (chill,

deep-freeze and food processing) which require

a controlled temperature environment (box in box

assembly).

On buildings with external roof and wall envelope,

the exterior face of the panels are exposed to direct

sunlight especially during the summer season.

Therefore the temperature of the panel surface rises

and it can reach between 55 C to 80 C dependent

on the colour of the panel. This causes a large heat

gradient between the exterior and interior face of the

panel, which must be taken into account in the thermal

design of the building. Such a large heat gradient also

implies significant stress within the sandwich panel,

which must be taken into account when designing the

load-bearing structure of the panel. It is recommended

that the designer seeks professional advice from

Kingspan when designing such a building.

The processes of cooling or thawing large amounts

of food stored in air-tight rooms causes considerable

changes in pressure due to the expansion/contraction

of the inner atmosphere. Such changes can cause

damage or, with self-contained boxes, even the

collapse of the insulated box system.

Therefore, especially with buildings run at negative

temperatures, compensatory pressure valves have

to be installed into the wall or ceiling of the jacket.

The dimensions and number of the valves shall be

determined by a specialist designer.

2.


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13

Fire resistance

Evaluation of thermal insulating panels from

the point of view of their flammability

Buildings fitted with Kingspan panels with

polyurethane foam cores (C3 class of flammability)

have been evaluated from the point of view of fire

and are classified as structures of the D3 type

(EN 13501-1). D3 type structures are those which

affect fire intensity during the specified fire-resistance

time.

Evaluation of fire resistance

The fire resistance values of Kingspan insulating

panels were acquired by testing performed in

accordance with the relevant EN and national

standards. According to the fire resistance standardsthe limiting states of fire resistance for individual

structures are defined as follows:

Fire resistance limiting states

R Bearing capacity

E Structural integrity

IInsulating abilities limiting temperatures on

non-heated surface

WInsulating abilities limiting the radiation of heat

from non-heated side

M Resistance to mechanical defects

These fire resistance limiting states are

applicable to all structures featuring separated fire

zones.

1. Non-supporting enclosure walls are evaluated as

follows:

Inside walls surfaces using the E+W criteria

(integrity and heat radiation)

Outside walls surfaces using the E+I criteria

(integrity and insulation)

2. Internal non-supporting fire-resistant walls are

evaluated using the E+I criteria (integrity and

insulation)

3. Roof paneling and ceilings are normally assessed

on their inside surfaces using the R+E+I criteria

(bearing, integrity, insulation). If the roof covering is

not designed as a structural member, it is assessed

using the E+I criteria only.

Further evaluation criteria

The panels were further evaluated from the followingpoints of view:

fire spreading through the roof no fire spreads

through the panels

flame spreading on the surface of building

materials no flame spread on the panel surface

panels KS1000 TC, DC, DF, RW in accordance with

the requirements of flame propagation tests

dripping and falling of burning and non-burning

substances from the panels substances are

neither dripping nor falling from the panels

Evaluation by insurance companiesProperty insurance companies class Kingspan

panels to be fire safe. The fire resistance of non-

supporting enclosure walls is tested in accordance

with standard EN 1364-1. The purpose of this test is

to define the ability of the sample to resist fire spread

from one side to the other.

The fire resistance of non-supporting enclosure

walls is defined in conditions of external and internal

fire loading, in accordance with standards EN 1363-1,

EN 1363-2, EN 1364-3 and EN 1364-4: Suspension

walls and entire assemblies and parts of assemblies.

The roof sheathing is evaluated from the upper(external) side in accordance with other tests in order

to define fire spread through the roof. The purpose of

these tests is to determine whether roof sheathing of

a specified slope, external thermal load and air flow

spreads fire or not:

a) in a fire-hazardous area test A

b) out of the fire-hazardous area test B

Fire resistance of the lower (internal) side of roof

sheathing is tested in accordance with EN 1365-2:

Fire resistance of supporting structures, Part 2:

Ceilings and Roofs.

The designated fire resistance of a building is based

on tests or calculations.

Thermal & fire properties 2.


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14

Testing of insulating panels for flame

spread on the surface of buildingmaterials

The images on the right show the effect of a high

intensity propane torch on exposed PIR after the

metal facings have been removed. The propane torch

generates a temperature of over 1000 C. The images

show the effect after 30 minutes exposure and are

a good demonstration of how the PIR forms a strong

carbonaceous char that protects the core foam from

ignition. When the burner is removed after 30 minutes

the core self extinguishes.

The section cut through the thickness of the panel

after 30 minutes exposure shows that the char occurs

only in the area of direct flame impingement and

there is no fire propagation.

Testing of thermal insulating panels fordripping and falling

Horizontal sandwich panels with a polyurethane

foam core, which are to be laid on roofs, were tested

in accordance with the latest fire safety regulations.

Evaluation of dripping of material from the panels

was made. The result was that no dripping or falling,

burning or non-burning material was observed.

Statutory fire safety legislation is primarily

concerned with the protection of people from

death or injury in fire.

However, a fire that causes no physical injuries

can still have potentially devastating effects on the

viability of a business in terms of:

loss of stock

direct damage to building

lost customers

loss of records

lost production

damage to public image

Therefore, where a fire has potential to have

a substantial impact on the viability of a business or

cause large financial losses, consideration should

be given to additional fire protection measures over

and above those necessary to satisfy the minimum

statutory requirements. Insurance premium discounts

may be available where a high standard of fire

protection is provided.

In some cases insurance cover may not be readily

available unless fire protection measures exceed theminimum requirements of building regulations.

The propane torch test demonstrates that PIR does

not ignite and the exposed core does not present a

fire hazard

Char occurs only in the area of direct flame

impingement and there is no fire propagation.

Minimal fire load contribution from the core material.

No spread of flame inside the panel between the

surface skins.

Thermal & fire properties

Fire resistance

2.


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Guidance is available for clients,designers and those managing

and carrying out construction workinvolving hygiene requirements


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16

Product Data

Panel Specification


Product reference

External Roof & Wall Systems

*) TF indicates depth 40 100 mm with factory applied anti-condensation tape in joint

KS1000 TF/TC*

KS1000 RW

KS1000 SM

Trapez

PVCmembrane

MB (minibox)

3.

EXTERNAL FACING PROFILES

INTERNAL FACING PROFILES

B (box) E (euro) F (flat)

B (box) MB (minibox) F (flat)

Trapez






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17

Panel and Side Lap Details

Product Data


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18

ApplicationExternal

Coating

Insulation

Core

Internal

Coating

Thermal Performance D

Thickness

(mm)

Weight

kg/m2U(W/m2K) R(W/m2K)

Vertically or

Horizontally

Installed

polyester

plastisol

HPS200

PVDF

Celestia

PUR

polyester

HPS200

foodsafe

polyester

0.35

0.30

0.26

0.21

0.18

0.14

0.13

0.11

2.73

3.18

3.64

4.55

5.45

6.82

7.73

9.09

60

70

80

100

120

150

170

200

11.04

11.44

11.84

12.64

13.44

14.64

15.44

16.64

Roofslope

5.2% (3)

polyester

plastisol

HPS200

PVDF

PUR

polyester

HPS200

foodsafe

PVDF

0.77

0.50

0.41

0.35

0.30

0.26

0.21

0.18

1.14

1.82

2.27

2.73

3.18

3.64

4.55

5.45

25

40

50

60

70

80

100

120

9.34

9.94

10.34

10.74

11.14

11.54

12.34

13.14

Roofslope

1% (0.5)

For cylindrical roofs

Rmin - in longitudinal

direction - 50 mm

- in transversal

direction - 20 mm

PVC

membranePUR

polyester

HPS200

foodsafe

0.41

0.35

0.30

0.26

0.21

2.27

2.73

3.18

3.64

4.55

50

60

70

80

100

9.86

10.26

10.66

11.06

11.86


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20

Coldstore Box Components

Consumers today take fresh food for granted. Strict

EU directives determine the requirements for the

protection of food at controlled temperatures on their

way from manufacturers to consumers.

To meet these requirements Kingspan have

developed a range of cold box components suitable

for construction of small size cold storage boxes for

local retail and distribution use, including shops, pizza

huts, restaurants, hotels, health care facilities, etc.

The cold store box is assembled from a range

of component parts supplied by Kingspan and is

designed and constructed by specialist cold store

system constructors.

The Kingspan Cold store box facilitates rapidassembly, reduces energy operation costs and

provides precise temperature controlled internal

environment for storage of goods.

For project specific technical service support

contact: +420 800 119 911

Kingspan supplies all the necessary components for

a standard module cold store box:

Insulated sandwich PUR panels cut to required

dimensions

Wide range of cooling and refrigerator doors

including frame

Inside corner and hygienic strips

Sealing and connecting components

More demanding requirements can be met by

thicker PUR panels and door systems manufactured in

stainless steel.

Cold Store box sets are manufactured in the

following nominal dimensions: (length width height):

2.0 2.0 2.2 m

2.0 3.0 2.2 m

3.0 4.0 2.2 m

4.0 4.0 2.4 m 6.0 6.0 2.4 m

All other dimensional requirements and other issues

can be discussed with our Sales department.

For installation, Kingspan can supply contact details

of proven specialists from the cooling and refrigerator

industry.

width

height

1000

3. Product Data


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21

Hygienic PVC wall profile

Skin is cut away locallyto stop cold bridging

Site applied flexiblesealing bead

Site applied canisterPUR foam


Hygienic PVC wall profile




U-profile

Hygienic PVC floor profile

length

3.Product Data


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Kingspans technical and design supportis available to investors, design teams and

contractors on any project


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23

Material Specification

Steel Substrate Options

The steel used for the skin of the panels conformsto EN 10147 and has a guaranteed minimum yield

strength of 320 MPa.

Hot-dip zinc coated with a total of 275 g/m2of zinc.

This can be finished with a number of coatings

polyester, PVDF, Plastisol and Plastisol Foodsafe.

Galvalloy (hot-dip coated with eutectic alloy of

approx. 95% Zn, 5% Al and other elements) for

coated steel HPS200 only.

Galvatite (hot-dipped) for coated steel Celestia only.

Substrate thickness

External skin: 0.50 0.70 mm

Internal skin: 0.40 0.60 mm

Other thicknesses can be supplied subject to

discussion with Kingspan.

External Coating Options

Plastisol 150 m Foodsafe

Plastisol 150 m Foodsafe is chemically inert

and safe for continuous contact with unpacked

foodstuff.

Standard Polyester (PES) The standard surface used for manufacturing

sandwich panels is a 25 micrometre (nominal

thickness) polyester coating system with medium

term life for worldwide use.

PVDF

PVDF has a smooth, 25 micrometre (nominal

thickness) coating system which offers excellent

colour stability. The standard colour range includes

metallic silver. Whilst PVDF offers good corrosion

resistance in most environments worldwide, its

durability is generally less than that of HPS 200.

HPS200 (by Corus)

HPS200 is a premier painted architectural

product, tested in the laboratory and on site in

severe climates, for use worldwide. Its tought,

200 micrometre (nominal thickness) coating system

has the unigue Scintilla finish and is available in

bright or subtle hues, providing architects with an

wide palette of colours.

Plastisol 200 m

200 micron Plastisol is a 200 micrometre thick highperformance plastisol coating system with leather

grain finish.

Celestia (by Corus)

Celestia is a metallic-finish cladding steel

with 120 micrometre (nominal thickness) high

performance plastisol coating. The standard

product has a high-performance polyester coating

on the reverse side. The metallic finish captures light

and movement, giving depth and life to cladding

surface.

Internal Coating Options Steel for the internal surface is coated with

a polyester PES 15 micrometre (nominal thickness)

coating system for standard use. This is a medium

life term system which, being for internal use

only, is independant of the site location external

environment.

Plastisol 150 m Foodsafe

Plastisol 150 m Foodsafe is chemically inert

and safe for continuous contact with unpacked

foodstuff.

Insulation CoreThe standard panel core is made from closed cell

rigid polyurethane foam (PUR) which is CFC and HCFC

free and meets non-deleterous specifications.

Panel Joint SealingThe panel joints provide excellent thermal

insulation air tightness and comply with the strict

requirements of chill and coldstore plants. The joints

can accommodate upto four types of seals for fire

resistance, air and steam tightness, hygiene saferegulations and for thermal conductivity.

For external cladding application the external panel

joint incorporate an anti-condensation weather strip

which is applied during production or site installation.

Product Data 3.


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24

Heat Transmision (W/m2) Technical Specification(thermal conductivity factor for PUR foam =0,022 W/mK)

Panel thickness (mm) 60 80 100 120 150 170 200

Thermal Transmittance

(W/m2K)0.3452 0.2627 0.2121 0.1778 0.1431 0.1266 0.1080

Temperature difference

10 C 3.4515 2.6272 2.1207 1.7779 1.4310 1.2663 1.0798

15 C 5.1773 3.9408 3.1810 2.6669 2.1465 1.8994 1.6197

20 C 6.9030 5.2544 4.2414 3.5558 2.8620 2.5325 2.1596

25 C 8.6288 6.5679 5.3017 4.4448 3.5775 3.1656 2.6995

30 C 10.3546 7.8815 6.3621 5.3338 4.2930 3.7988 3.2394

35 C 12.0803 9.1951 7.4224 6.2227 5.0085 4.4319 3.7793

40 C 13.8061 10.5087 8.4827 7.1117 5.7239 5.0650 4.3192

45 C 15.5318 11.8223 9.5431 8.0006 6.4394 5.6982 4.8591

50 C 17.2576 13.1359 10.6034 8.8896 7.1549 6.3313 5.3990

55 C 18.9834 14.4495 11.6638 9.7786 7.8704 6.9644 5.9389

60 C 20.7091 15.7631 12.7241 10.6675 8.5859 7.5976 6.4788

65 C 22.4349 17.0767 13.7845 11.5565 9.3014 8.2307 7.0187

70 C 24.1607 18.3903 14.8448 12.4455 10.0169 8.8638 7.5587

80 C 27.6122 21.0174 16.9655 14.2234 11.4479 10.1301 8.6385

The recommended minimum insulation value for coldstores is 10 W/m2heat gain.

Product Data3.


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100% reliable thermal performanceand insulation continuity, no cavities,

no gaps, no cold bridgesor interstitial condensation risk


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26

Product Data3.

KS100 TF/TC* Recommended Self Supporting Internal Wall & Ceiling Spans

Notes:

Structural loading parameters are based on the following:

WALL KS1000 TF panels, thickness range 60, 70, 80 and 100 mm

- Temperature gradient over panel 20 C

- Maximum deflection limit L/150

- Internal loading(internal pressure) 0,3 kN/m2

WALL KS1000 TC panels, thickness range 120, 150, 180 and 200 mm



- Internal loading(internal pressure) 0,3 kN/m2

CEILING KS1000 TF panels, thickness range 60, 70, 80 and 100 mm



- Loads: panel dead weight, a point load of 0,9 kN at mid-span, UDL of 0,25 kN/m2

CEILING KS1000 TC panels, thickness range 120, 150, 180 and 200 mm



- Loads: panel dead weight, a point load of 0,9 kN at mid-span, UDL of 0,25 kN/m2

For other applications with different loading parameters (loads, temperatures) please contact Kingspan Technmical Services

KS1000 TF 60 mm

Max. ceiling span 2,500 mm






KS1000 TF 70 mm

KS1000 TF 80 mm

KS1000 TF 100 mm

KS100 TC 120 mm

KS1000 TC 150 mm

KS1000 TC 170 mm

KS1000 TC 200 mm



Wallhe

ight4,5

00mm

Wallheight5,0

00mm

Wallheight5,5

00mm

Wallheight6,5

00mm

Wallheight6,0

00mm

Wallheight7,5

00mm

Wallheight8,0

00mm

Wallheight9,5

00mm


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27

KS1000 TC Ceiling Panel Technical Specification

Notes:

- The table contains only panel dead load, other dead loads must be considered sepa-

rately.

- The allowed sag considered in table values is L/200 for short-time and L/100 for

long-time effects.

- Tables also include the condition in which the temperature difference is zero, if this

condition is less favourable than the condition at the temperature gradient specified

in the header.

- The figures in these tables were calculated using methods described in European

Recommendations for Sandwich Panels 2000. If other conditions apply, contact

Kingspan.

- Temperature is considered a long-term load (i.e. including effects of postforming, if

these are unfavourable).

Product Data

LOAD SPAN TABLE

Maximum Uniformly Distributed Characteristic Loads (kN/m2)

Span L

in Metres

Panel Thickness (mm)

60 70 80 100

2.000 2.12 2.68 3.27 4.28

2.500 1.31 1.71 2.13 3.01

3.000 0.83 1.12 1.43 2.08

3.500 0.53 0.74 0.97 1.47

4.000 0.34 0.49 0.66 1.04

4.500 0.21 0.33 0.46 0.75

5.000 0.12 0.21 0.31 0.54

5.500 0.06 0.13 0.21 0.38

6.000 0.02 0.07 0.13 0.27

6.500 0.03 0.08 0.19

7.000 0.03 0.12

7.500 0.00 0.07

8.000 0.04

LOAD SPAN TABLE

Maximum Uniformly Distributed Characteristic Loads (kN/m2)

Span L

in Metres

Panel Thickness (mm)

120 150 170 200

2.000 4.29 4.28 4.27 4.26

2.500 3.41 3.40 3.39 3.38

3.000 2.78 2.81 2.81 2.79

3.500 2.01 2.39 2.39 2.37

4.000 1.47 2.08 2.07 2.06

4.500 1.08 1.63 1.83 1.82

5.000 0.80 1.24 1.56 1.62

5.500 0.59 0.95 1.21 1.46

6.000 0.44 0.73 0.94 1.29

6.500 0.32 0.56 0.73 1.03

7.000 0.23 0.43 0.57 0.82

7.500 0.16 0.32 0.44 0.65

8.000 0.11 0.24 0.34 0.51

Maximum deflection L/200

Temperature gradient over panel 20C

Maximum deflection L/200

Temperature gradient over panel 50C

3.

*Data in this table should be used as a guideline only. For exact specification please contact Kingspan.


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29

KS1000 RW Roof & Wall Panel Technical Specification

LOAD SPAN TABLE* (kN/m2), max. sag L/200

Outer sheet Inner sheet

Type RW Type MB

tn(mm) 0.5 t

n(mm) 0.4

colour 1

SINGLE SPAN

Panel th. (mm) Span (m) 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.28 - - -

Suction (kN/m2) 3.64 2.50 1.84 1.41 1.11 0.90 0.71 - - -

50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.25 - -

Suction (kN/m2) 4.27 3.03 2.27 1.76 1.35 1.04 0.83 0.68 - -

60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.59 0.48 0.36 0.23 0.13

Suction (kN/m2) 4.92 3.57 2.72 2.11 1.54 1.18 0.94 0.77 0.65 0.55

70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.87 0.71 0.58 0.47 0.32 0.21

Suction (kN/m2) 5.58 4.13 3.18 2.36 1.73 1.33 1.06 0.87 0.73 0.62

80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.42 0.29

Suction (kN/m2) 6.25 4.69 3.65 2.63 1.92 1.48 1.18 0.96 0.81 0.69

100Pressure (kN/m2) 3.10 2.36 1.89 1.55 1.29 1.08 0.90 0.77 0.64 0.47

Suction (kN/m2) 7.59 5.84 4.59 3.15 2.31 1.78 1.41 1.16 0.97 0.83

a, min (mm) 40 40 40 40 40 40 40 40 40 40

DOUBLE SPAN

Panel th. (mm) Span (m) 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.29 0.23 0.18 0.14

Suction (kN/m2) 2.19 1.38 0.98 0.76 0.63 0.51 0.44 0.40 0.37 0.33

50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.31 0.25 0.20

Suction (kN/m2) 2.29 1.50 1.10 0.84 0.69 0.61 0.52 0.46 0.41 0.38

60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.57 0.45 0.36 0.29 0.23

Suction (kN/m2) 2.47 1.63 1.18 0.91 0.75 0.63 0.56 0.50 0.46 0.42

70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.83 0.65 0.51 0.42 0.34 0.26

Suction (kN/m2) 2.65 1.70 1.27 1.07 0.84 0.69 0.61 0.55 0.50 0.46

80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.47 0.36

Suction (kN/m2) 2.87 1.96 1.52 1.31 1.03 0.92 0.75 0.67 0.59 0.51

100Pressure (kN/m2) 3.10 2.36 1.70 1.34 1.11 0.93 0.79 0.71 0.63 0.51

Suction (kN/m2) 2.98 2.35 1.80 1.46 1.21 1.06 0.90 0.81 0.73 0.67

a, min (mm) 40 40 40 40 40 40 40 40 40 40

Product Data

Notes:

- The calculations have been made in accordance with European standards and recommendations ECCS 66 1991

- The table contains allowed standard values for variable load of the given span

- Consult with Kingspan for the table values of other profiles, as well as dark colors

- Allowed deflection considered in the table values is L/200. If required otherwise, special calculation must be made

- The table to be applied for common, short, variable loads (for instance wind) and considers influences of common winter and summer temperatures. Provided

other ways of load (long-term loads, special thermal load - for instance cold stores) are applicable, special calculation must be made

- The minimum support width bmin has been determined upon presumption of using one screw of 6.3 mm diameter for the support width. If arranged otherwise,

this width is to be adjusted accordingly.

- The above-mentioned calculations apply to panels with a guaranteed minimum yield strength of 220 MPa.

* Data in this table should be used as a guideline only. For exact specification please contact Kingspan.

3.


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30

Product Data

KS1000 SM Roof Panel Technical Specification

LOAD SPAN TABLE* (kN/m2), max. sag L/200

Outer facing Inner sheet

Type PVC Type SP

tn (mm) 1.2 tn (mm) 0.6

Panel th. (mm) Span (m) 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

SINGLE SPAN

0,5Pressure (kN/m2) 4.44 1.53 0.92 0.58 0.38 0.25 0.16 0.10 0.06 0.02

Suction (kN/m2) 3.12 1.42 1.06 0.79 0.59 0.46 0.37 0.31 0.26 0.23

0,6Pressure (kN/m2) 5.39 1.87 1.14 0.72 0.47 0.32 0.21 0.13 0.08 0.04

Suction (kN/m2) 4.22 1.92 1.36 0.95 0.70 0.54 0.43 0.36 0.31 0.27

0,7Pressure (kN/m2) 6.34 2.22 1.35 0.86 0.57 0.38 0.26 0.17 0.11 0.06

Suction (kN/m2) 5.41 2.45 1.59 1.11 0.82 0.63 0.50 0.41 0.35 0.31

a, min (mm) 40 40 40 40 40 40 40 40 40 40

DOUBLE SPAN

0,5Pressure (kN/m2) 2.95 1.26 0.90 0.67 0.51 0.39 0.31 0.25 0.18 0.12

Suction (kN/m2) 4.60 2.08 1.55 1.20 0.96 0.73 0.57 0.47 0.39 0.33

0,6Pressure (kN/m2) 4.04 1.74 1.25 0.93 0.72 0.56 0.45 0.33 0.23 0.16

Suction (kN/m2) 5.57 2.52 1.87 1.45 1.16 0.87 0.68 0.55 0.46 0.39

0,7Pressure (kN/m2) 5.22 2.26 1.63 1.22 0.94 0.74 0.55 0.40 0.29 0.20

Suction (kN/m2) 6.53 2.95 2.19 1.69 1.35 1.02 0.80 0.64 0.53 0.45

a, min (mm) 40 40 40 40 40 40 40 40 40 40

Notes:

- The calculations have been made in accordance with European standards and recommendations ECCS 66 1991

- The table contains allowed standard values for variable load of the given span

- Consult with Kingspan for the table values of other profiles, as well as dark colors

- Allowed deflection considered in the table values is L/200. If required otherwise, special calculation must be made

- The table to be applied for common, short, variable loads (for instance wind) and considers influences of common winter and summer temperatures. Provided

other ways of load (long-term loads, special thermal load - for instance cold stores) are applicable, special calculation must be made

- The minimum support width bmin has been determined upon presumption of using one screw of 6.3 mm diameter for the support width. If arranged otherwise,

this width is to be adjusted accordingly.

- The above-mentioned calculations apply to panels with a guaranteed minimum yield strength of 220 MPa.

* Data in this table should be used as a guideline only. For exact specification please contact Kingspan.

3.


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Kingspan systems provide certaintyof specification and construction performance

over the buildings lifetime


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32

Construction Details

Fire safe sealant(if required)

Site appliedsealing bead(if required)

INTERIOR

Side lap KS1000 TC - Wall and ceiling panels

Vapour-resistant sealant(site applied)

EXTERIOR

Site applied adhesiveon the PUR base

Side lap KS1000 RW Roof and wall panels

Module

Side laps

Anti-condensation tape(factory applied)

Side lap stitching fastener(at 500 mm)

PVC sealing tape (factory applied)or Butyl sealing tape (site applied)

Roof purlin

6 mm dia. vapour seal whenrequired (site applied)

Note: Self-adhesive sealant tape PE 20 5to be continuously applied between liner andsteel support only at ridge/eaves/end laplocations where the internal junction requiressealing.

Side lap KS1000 SM Roof panel

Fill the drilled hole with the drilledcore or site applied PUR foamafter fastening panel

Membrane side lap coverstrip hot air welded

Roof framework/purlinFastener

Site applied anti-condensation tape

Butyl sealing tape (site applied)or PVC sealing tape (factory applied)

4.

D

Module

Module

Module

Module Module


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Inside corner PVC profilefor hygiene


Wall to wall joint Cold store

COLD STORE CHILL STORE

Wall to wall joint Chill store/cold store

4.

The skin is cut awaylocally to stop coldbridging





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35

Construction Details 4.

Floor to wall joint Cold store

Concrete

Membrane

Membrane

Heating concrete

Membrane

Foam polystyrene

Membrane A400/HScreed

Reinforced concrete pad

Floor

Hygienic PVCfloor profile

The skin is cut away locallyto stop cold bridging

Rivet or screw

Threaded rod PVC + PVC nut + cap

U-profile


INTERIOR EXTERIOR

Rivet

Flashing

External wall

Note:

The structure of the floor depends on the building design.


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Suspended ceiling panel to panelbutt joint Cold store

Channel

Pipe ring saddle

Nut

Hexagon nut M10

Beam clamp

Channel endcap

Threaded rod M10

Connector

For cold store:

Threaded rod PVC + nut cap PVC

ALU bitumen tape

Site appliedcanister

PUR foam

For chill store:

Threaded rod hot dip zinc plated + nut + cap PVC

Rivet

FlashingRivet

4.


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Construction Details 4.

Suspended ceiling butt joint with PVC T-profile Cold store

Threaded rod M10

Fixing grip for threaded rod

PVC T-profile

Suspended ceiling butt joint with PVC OMEGA profile Chill strore

Threaded rod M10

Rivets


Plastic sealant

Covering flashing

Silicone sealant Silicone sealant

Rivet

Nut M10

Thrust washer 40 40 12 mm (steel)

PVC OMEGA profile


Plastic sealant


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A range of external and internalconstruction solutions are available to

provide temperature controlled hygienicsolutions for food


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Wall systems

FH FR TF SF TC DF DC RW

Roof systems

RW SM SX SR RM RW/GRP/MK1 RW/GRP/MK3 FF

Kingspan a.s.

Vn 465, Hradec Krlov, 500 03 Czech Republic,

Tel.: +420 495 866 111, Fax: +420 495 866 100

E-mail: [email protected], www.kingspan.cz

Hot line: 800 119 911

Kingspan offers a complete system solution


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Controlled Environments

Documents

Transcript of Controlled Environments