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Insulated Panels
to the Powerof
For Temperature Controlled & Hygiene Safe ApplicationsControlled Environments
Insulated Panels Nov 2004
Certified ISO 9001 by
TGA-TRGERGEMEINSCHAFT
FR AKKREDITIERUNG GMBH
TGA-ZM-02-92-00
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The Kingspan insulated panel systemhas been designed for applications
and use on buildingsbetween 40 C and +60 C
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3
Chill Store, Food Processing and Hygiene ApplicationsTemperature Range 0 C to + 12 C
Product Reference Profile Application
KS1000 SM Roof slope 0.5
Roof & Wall Systems
Product Reference Profile Application
KS1000 TFVertical or Horizontal
Installed
Wall & Ceiling Systems
Product Reference Profile Application
KS1000 RW Roof slope 4
Roof Systems
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4
Cold Store ApplicationsTemperature Range 0 C to 40 C
Product Reference Profile Application
KS1000 TCVertical or Horizontal
Wall & Ceiling
Wall & Ceiling Systems
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5
Existing Buildings Refurbishment ApplicationsTemperature Range 0 C to + 12 C, and 0 C to 40 C
Product Reference Profile Application
KS1000 TFVertical or Horizontal
Wall & Ceiling
KS1000 TCVertical or Horizontal
Wall & Ceiling
Walls & Ceilings
Food Processing
Cold Store
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Food and Hygiene safe
Firesafe Property Protection
Provides a thermal barrier
Provides a vapour and airtight barrier
Resists moisture ingress
Suitable for wash and clean down
Walk-on ceilings
Lightweight construction
Low energy operating costs
Performance FeaturesThe wall and ceiling system must effectively perform
the following functions over the lifecycle of the building.
LPCB Certified
Wall & Ceiling System
Food & Hygiene Safe
Structural Integrity
Thermal Barrier
Vapour & Airtight Barrier
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Controlled EnvironmentInsulated Panel Systems
1. Introduction
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
System Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Thermal & fire properties
Thermal resistance . . . . . . . . . . . . . . . . . . . . . . . . 14
Fire resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3. Product Data
Panel specification . . . . . . . . . . . . . . . . . . . . . . . . 18
Wall panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
(KS1000 TC)
Roof panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
(KS1000 RW, KS1000 SM)
Standard Kingspan Coldstore Box . . . . . . . . . . . . . 20
Material specification . . . . . . . . . . . . . . . . . . . . . . 23
Technical specification . . . . . . . . . . . . . . . . . . . . . 24
4. Construction Details
Side laps:
Wall panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Roof panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Joints:
Ceiling to wall . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wall to wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Floor to wall . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Panel to panel . . . . . . . . . . . . . . . . . . . . . . . . . 35
Suspension of ceiling with PVC T-profile . . . . . . . . 36
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Introduction
Foreword
The Kingspan Group has been established for over
30 years and is a leading manufacturer and supplier
of construction systems and products for the global
building industry.
Kingspan designs, manufactures and supplies a full
range of insurance approved insulated panel systems
for the industrial, distribution, retail, leisure and
commercial building sectors.
This guide has drawn on our background of over
30 years of acquired knowledge and experience in
providing the global building industry with best practice
property investment and construction solutions.
It is intended that this guide will provide best practice
advise from which investors, designers, constructors
and others can select the designs, specifications,
solutions, materials and products which are the most
suitable for their projects.
Kingspan technical design and commercial services
are available to support investors, designers and
construction teams, through every stage of a project.
We hope that this guide emphasises our commit-
ment to supporting customers and to the improvement
of industry standards.
1.
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9
Introduction
Design, Specification & ConstructionTeamwork
A range of external and internal construction
solutions are available to provide temperature
controlled and food and hygiene safe solutions:
Internal Insulation System - Application: Wall and
ceiling system - box within a box.
External Insulation System - Application: External
wall and roof system which requires a single-ply
roof system.
Cladrack System - Application: Roof and wall
insulation supported by cladrack frame.
Coldstore Box Components
The Controlled Environment Insulated panel systems
can be used in the construction of any of the above
applications, all of which should be integrated as part
of the whole building and not elementally. This involvesintegrating the foundations, floor slab, underfloor
heating, main structure, cooling/chiller systems,
sprinklers/mist systems, racking systems, loading
docks and building envelope fabric on a project
specific building purpose basis.
It is therefore essential for the teams involved in the
design and construction process to work as a fully
informed and coordinated unit to ensure a successful
and cost-effective project.
Kingspan have considerable and proven know
how in this sector which is supported by successfully
completed projects for some of the largest brand
names who operate in the retail, food supply chain,
confectionery, distribution and logistic sectors.
Kingspans technical and construction solutions
support is available to investors, design team(s) and
contractors on any project.
Technical Services: +420 800 119 911
Design PerformanceThe Controlled Environment Insulated panel system
has been designed for applications and use on
buildings within the following performance parameters:
Minimum Internal Temperature: 40 C
External Temperatures: - Summer + 40 C
- Winter 16 C
Panel Lengths - up to 15.000 mm Walls
Non-deleterious no airborne fibres
Warranty package available
Products
FOOD & HYGIENE SafeProducts
THERMAL SafeProducts
1.
The Kingspan insulated system is a range of roof, wall and ceiling solution which provides high
performance temperature controlled environments, for food manufacturing, storage, distribution, chill,
coldstore pharmaceutical, bio-technology industries and other applications where precise temperature
and hygiene safe performance is a requirement.
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10
Chill and Cold Store System Benefits
High specification and quality system providing
reliable thermal, structural, fire safe and hygiene
solutions.
Tested to authorized standards.
Conforms to current laws, regulations and
standards.
Suitable for application with various types of
supporting structures - steel, concrete, and existing
building refurbishment.
Panel joint methods prevent cold bridging and
condensation.
Airtightness Kingspan temperature controlled
systems can achieve airtightness below
0,5 m3/hr/m2@ 50 Pa, when installed to Kingspans
recommendations.
Property insurance companies rate the system
FIRE-safe.
Long-term service life up to 40 years.
Permits fast and safe installation.
The system is environment-friendly; it does not
contain CFCs and does not release any harmful
substances or pollutants during its service life
Internal surfaces are manufactured with hygiene
safe specification coating systems, which are
approved for food stores and processing, andsuitable for wash and clean down
Kingspan provides guarantees on project specific
basis
Kingspan can supply all necessary items
Kingspan provide high-level of technical and
commercial services to designers and constructors
Fibre-free System:
Closed-cell core with auto-adhesively bonded
metal facings
FOOD & HYGIENE Safeinsulation core resists
moisture ingress and any risk of toxic mould and
bacteria growth
No risk of buildings
or employers
liability insurance
cover exclusion for
presence of toxic
mould
No release of fugitive
fibres into internal
environment
Aspergillus
Niger mould
growth
Introduction1.
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Kingspan cold store panel systems providehigh performance environments
where precise temperature controland strict hygiene are required
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12
Thermal & fire properties
Thermal resistance
Insulated Kingspan sandwich panels with cores
made of rigid polyurethane foam show excellent and
almost constant thermal insulation properties over their
full service life.
Structural and thermal specification of the panel
joints:
when correctly installed, the system guarantees
complete gas and vapour tight seal (thus enabling
the system to be used in rooms with controlled
atmospheres)
ensures the absence of air gaps in the panel
structure
reduces thermal loss (gain), thus cutting down the
operational costs of the cooling process.
The thermal insulation and structural properties
and the wide range of panel thicknesses enables the
panels to be used for all types of applications (chill,
deep-freeze and food processing) which require
a controlled temperature environment (box in box
assembly).
On buildings with external roof and wall envelope,
the exterior face of the panels are exposed to direct
sunlight especially during the summer season.
Therefore the temperature of the panel surface rises
and it can reach between 55 C to 80 C dependent
on the colour of the panel. This causes a large heat
gradient between the exterior and interior face of the
panel, which must be taken into account in the thermal
design of the building. Such a large heat gradient also
implies significant stress within the sandwich panel,
which must be taken into account when designing the
load-bearing structure of the panel. It is recommended
that the designer seeks professional advice from
Kingspan when designing such a building.
The processes of cooling or thawing large amounts
of food stored in air-tight rooms causes considerable
changes in pressure due to the expansion/contraction
of the inner atmosphere. Such changes can cause
damage or, with self-contained boxes, even the
collapse of the insulated box system.
Therefore, especially with buildings run at negative
temperatures, compensatory pressure valves have
to be installed into the wall or ceiling of the jacket.
The dimensions and number of the valves shall be
determined by a specialist designer.
2.
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13
Fire resistance
Evaluation of thermal insulating panels from
the point of view of their flammability
Buildings fitted with Kingspan panels with
polyurethane foam cores (C3 class of flammability)
have been evaluated from the point of view of fire
and are classified as structures of the D3 type
(EN 13501-1). D3 type structures are those which
affect fire intensity during the specified fire-resistance
time.
Evaluation of fire resistance
The fire resistance values of Kingspan insulating
panels were acquired by testing performed in
accordance with the relevant EN and national
standards. According to the fire resistance standardsthe limiting states of fire resistance for individual
structures are defined as follows:
Fire resistance limiting states
R Bearing capacity
E Structural integrity
IInsulating abilities limiting temperatures on
non-heated surface
WInsulating abilities limiting the radiation of heat
from non-heated side
M Resistance to mechanical defects
These fire resistance limiting states are
applicable to all structures featuring separated fire
zones.
1. Non-supporting enclosure walls are evaluated as
follows:
Inside walls surfaces using the E+W criteria
(integrity and heat radiation)
Outside walls surfaces using the E+I criteria
(integrity and insulation)
2. Internal non-supporting fire-resistant walls are
evaluated using the E+I criteria (integrity and
insulation)
3. Roof paneling and ceilings are normally assessed
on their inside surfaces using the R+E+I criteria
(bearing, integrity, insulation). If the roof covering is
not designed as a structural member, it is assessed
using the E+I criteria only.
Further evaluation criteria
The panels were further evaluated from the followingpoints of view:
fire spreading through the roof no fire spreads
through the panels
flame spreading on the surface of building
materials no flame spread on the panel surface
panels KS1000 TC, DC, DF, RW in accordance with
the requirements of flame propagation tests
dripping and falling of burning and non-burning
substances from the panels substances are
neither dripping nor falling from the panels
Evaluation by insurance companiesProperty insurance companies class Kingspan
panels to be fire safe. The fire resistance of non-
supporting enclosure walls is tested in accordance
with standard EN 1364-1. The purpose of this test is
to define the ability of the sample to resist fire spread
from one side to the other.
The fire resistance of non-supporting enclosure
walls is defined in conditions of external and internal
fire loading, in accordance with standards EN 1363-1,
EN 1363-2, EN 1364-3 and EN 1364-4: Suspension
walls and entire assemblies and parts of assemblies.
The roof sheathing is evaluated from the upper(external) side in accordance with other tests in order
to define fire spread through the roof. The purpose of
these tests is to determine whether roof sheathing of
a specified slope, external thermal load and air flow
spreads fire or not:
a) in a fire-hazardous area test A
b) out of the fire-hazardous area test B
Fire resistance of the lower (internal) side of roof
sheathing is tested in accordance with EN 1365-2:
Fire resistance of supporting structures, Part 2:
Ceilings and Roofs.
The designated fire resistance of a building is based
on tests or calculations.
Thermal & fire properties 2.
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14
Testing of insulating panels for flame
spread on the surface of buildingmaterials
The images on the right show the effect of a high
intensity propane torch on exposed PIR after the
metal facings have been removed. The propane torch
generates a temperature of over 1000 C. The images
show the effect after 30 minutes exposure and are
a good demonstration of how the PIR forms a strong
carbonaceous char that protects the core foam from
ignition. When the burner is removed after 30 minutes
the core self extinguishes.
The section cut through the thickness of the panel
after 30 minutes exposure shows that the char occurs
only in the area of direct flame impingement and
there is no fire propagation.
Testing of thermal insulating panels fordripping and falling
Horizontal sandwich panels with a polyurethane
foam core, which are to be laid on roofs, were tested
in accordance with the latest fire safety regulations.
Evaluation of dripping of material from the panels
was made. The result was that no dripping or falling,
burning or non-burning material was observed.
Statutory fire safety legislation is primarily
concerned with the protection of people from
death or injury in fire.
However, a fire that causes no physical injuries
can still have potentially devastating effects on the
viability of a business in terms of:
loss of stock
direct damage to building
lost customers
loss of records
lost production
damage to public image
Therefore, where a fire has potential to have
a substantial impact on the viability of a business or
cause large financial losses, consideration should
be given to additional fire protection measures over
and above those necessary to satisfy the minimum
statutory requirements. Insurance premium discounts
may be available where a high standard of fire
protection is provided.
In some cases insurance cover may not be readily
available unless fire protection measures exceed theminimum requirements of building regulations.
The propane torch test demonstrates that PIR does
not ignite and the exposed core does not present a
fire hazard
Char occurs only in the area of direct flame
impingement and there is no fire propagation.
Minimal fire load contribution from the core material.
No spread of flame inside the panel between the
surface skins.
Thermal & fire properties
Fire resistance
2.
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Guidance is available for clients,designers and those managing
and carrying out construction workinvolving hygiene requirements
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16
Product Data
Panel Specification
Wall & Ceiling Systems
Product reference
External Roof & Wall Systems
*) TF indicates depth 40 100 mm with factory applied anti-condensation tape in joint
KS1000 TF/TC*
KS1000 RW
KS1000 SM
Trapez
PVCmembrane
MB (minibox)
3.
EXTERNAL FACING PROFILES
INTERNAL FACING PROFILES
B (box) E (euro) F (flat)
B (box) MB (minibox) F (flat)
Trapez
EXTERNAL FACING PROFILES
INTERNAL FACING PROFILES
EXTERNAL FACING PROFILES
INTERNAL FACING PROFILES
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Panel and Side Lap Details
Product Data
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18
ApplicationExternal
Coating
Insulation
Core
Internal
Coating
Thermal Performance D
Thickness
(mm)
Weight
kg/m2U(W/m2K) R(W/m2K)
Vertically or
Horizontally
Installed
polyester
plastisol
HPS200
PVDF
Celestia
PUR
polyester
HPS200
foodsafe
polyester
0.35
0.30
0.26
0.21
0.18
0.14
0.13
0.11
2.73
3.18
3.64
4.55
5.45
6.82
7.73
9.09
60
70
80
100
120
150
170
200
11.04
11.44
11.84
12.64
13.44
14.64
15.44
16.64
Roofslope
5.2% (3)
polyester
plastisol
HPS200
PVDF
PUR
polyester
HPS200
foodsafe
PVDF
0.77
0.50
0.41
0.35
0.30
0.26
0.21
0.18
1.14
1.82
2.27
2.73
3.18
3.64
4.55
5.45
25
40
50
60
70
80
100
120
9.34
9.94
10.34
10.74
11.14
11.54
12.34
13.14
Roofslope
1% (0.5)
For cylindrical roofs
Rmin - in longitudinal
direction - 50 mm
- in transversal
direction - 20 mm
PVC
membranePUR
polyester
HPS200
foodsafe
0.41
0.35
0.30
0.26
0.21
2.27
2.73
3.18
3.64
4.55
50
60
70
80
100
9.86
10.26
10.66
11.06
11.86
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20
Coldstore Box Components
Consumers today take fresh food for granted. Strict
EU directives determine the requirements for the
protection of food at controlled temperatures on their
way from manufacturers to consumers.
To meet these requirements Kingspan have
developed a range of cold box components suitable
for construction of small size cold storage boxes for
local retail and distribution use, including shops, pizza
huts, restaurants, hotels, health care facilities, etc.
The cold store box is assembled from a range
of component parts supplied by Kingspan and is
designed and constructed by specialist cold store
system constructors.
The Kingspan Cold store box facilitates rapidassembly, reduces energy operation costs and
provides precise temperature controlled internal
environment for storage of goods.
For project specific technical service support
contact: +420 800 119 911
Kingspan supplies all the necessary components for
a standard module cold store box:
Insulated sandwich PUR panels cut to required
dimensions
Wide range of cooling and refrigerator doors
including frame
Inside corner and hygienic strips
Sealing and connecting components
More demanding requirements can be met by
thicker PUR panels and door systems manufactured in
stainless steel.
Cold Store box sets are manufactured in the
following nominal dimensions: (length width height):
2.0 2.0 2.2 m
2.0 3.0 2.2 m
3.0 4.0 2.2 m
4.0 4.0 2.4 m 6.0 6.0 2.4 m
All other dimensional requirements and other issues
can be discussed with our Sales department.
For installation, Kingspan can supply contact details
of proven specialists from the cooling and refrigerator
industry.
width
height
1000
3. Product Data
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21
Hygienic PVC wall profile
Skin is cut away locallyto stop cold bridging
Site applied flexiblesealing bead
Site applied canisterPUR foam
Site applied flexiblesealing bead
Hygienic PVC wall profile
Site applied flexiblesealing bead
Site applied canisterPUR foam
Site applied flexiblesealing bead
U-profile
Hygienic PVC floor profile
length
3.Product Data
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Kingspans technical and design supportis available to investors, design teams and
contractors on any project
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23
Material Specification
Steel Substrate Options
The steel used for the skin of the panels conformsto EN 10147 and has a guaranteed minimum yield
strength of 320 MPa.
Hot-dip zinc coated with a total of 275 g/m2of zinc.
This can be finished with a number of coatings
polyester, PVDF, Plastisol and Plastisol Foodsafe.
Galvalloy (hot-dip coated with eutectic alloy of
approx. 95% Zn, 5% Al and other elements) for
coated steel HPS200 only.
Galvatite (hot-dipped) for coated steel Celestia only.
Substrate thickness
External skin: 0.50 0.70 mm
Internal skin: 0.40 0.60 mm
Other thicknesses can be supplied subject to
discussion with Kingspan.
External Coating Options
Plastisol 150 m Foodsafe
Plastisol 150 m Foodsafe is chemically inert
and safe for continuous contact with unpacked
foodstuff.
Standard Polyester (PES) The standard surface used for manufacturing
sandwich panels is a 25 micrometre (nominal
thickness) polyester coating system with medium
term life for worldwide use.
PVDF
PVDF has a smooth, 25 micrometre (nominal
thickness) coating system which offers excellent
colour stability. The standard colour range includes
metallic silver. Whilst PVDF offers good corrosion
resistance in most environments worldwide, its
durability is generally less than that of HPS 200.
HPS200 (by Corus)
HPS200 is a premier painted architectural
product, tested in the laboratory and on site in
severe climates, for use worldwide. Its tought,
200 micrometre (nominal thickness) coating system
has the unigue Scintilla finish and is available in
bright or subtle hues, providing architects with an
wide palette of colours.
Plastisol 200 m
200 micron Plastisol is a 200 micrometre thick highperformance plastisol coating system with leather
grain finish.
Celestia (by Corus)
Celestia is a metallic-finish cladding steel
with 120 micrometre (nominal thickness) high
performance plastisol coating. The standard
product has a high-performance polyester coating
on the reverse side. The metallic finish captures light
and movement, giving depth and life to cladding
surface.
Internal Coating Options Steel for the internal surface is coated with
a polyester PES 15 micrometre (nominal thickness)
coating system for standard use. This is a medium
life term system which, being for internal use
only, is independant of the site location external
environment.
Plastisol 150 m Foodsafe
Plastisol 150 m Foodsafe is chemically inert
and safe for continuous contact with unpacked
foodstuff.
Insulation CoreThe standard panel core is made from closed cell
rigid polyurethane foam (PUR) which is CFC and HCFC
free and meets non-deleterous specifications.
Panel Joint SealingThe panel joints provide excellent thermal
insulation air tightness and comply with the strict
requirements of chill and coldstore plants. The joints
can accommodate upto four types of seals for fire
resistance, air and steam tightness, hygiene saferegulations and for thermal conductivity.
For external cladding application the external panel
joint incorporate an anti-condensation weather strip
which is applied during production or site installation.
Product Data 3.
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24
Heat Transmision (W/m2) Technical Specification(thermal conductivity factor for PUR foam =0,022 W/mK)
Panel thickness (mm) 60 80 100 120 150 170 200
Thermal Transmittance
(W/m2K)0.3452 0.2627 0.2121 0.1778 0.1431 0.1266 0.1080
Temperature difference
10 C 3.4515 2.6272 2.1207 1.7779 1.4310 1.2663 1.0798
15 C 5.1773 3.9408 3.1810 2.6669 2.1465 1.8994 1.6197
20 C 6.9030 5.2544 4.2414 3.5558 2.8620 2.5325 2.1596
25 C 8.6288 6.5679 5.3017 4.4448 3.5775 3.1656 2.6995
30 C 10.3546 7.8815 6.3621 5.3338 4.2930 3.7988 3.2394
35 C 12.0803 9.1951 7.4224 6.2227 5.0085 4.4319 3.7793
40 C 13.8061 10.5087 8.4827 7.1117 5.7239 5.0650 4.3192
45 C 15.5318 11.8223 9.5431 8.0006 6.4394 5.6982 4.8591
50 C 17.2576 13.1359 10.6034 8.8896 7.1549 6.3313 5.3990
55 C 18.9834 14.4495 11.6638 9.7786 7.8704 6.9644 5.9389
60 C 20.7091 15.7631 12.7241 10.6675 8.5859 7.5976 6.4788
65 C 22.4349 17.0767 13.7845 11.5565 9.3014 8.2307 7.0187
70 C 24.1607 18.3903 14.8448 12.4455 10.0169 8.8638 7.5587
80 C 27.6122 21.0174 16.9655 14.2234 11.4479 10.1301 8.6385
The recommended minimum insulation value for coldstores is 10 W/m2heat gain.
Product Data3.
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100% reliable thermal performanceand insulation continuity, no cavities,
no gaps, no cold bridgesor interstitial condensation risk
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26
Product Data3.
KS100 TF/TC* Recommended Self Supporting Internal Wall & Ceiling Spans
Notes:
Structural loading parameters are based on the following:
WALL KS1000 TF panels, thickness range 60, 70, 80 and 100 mm
- Temperature gradient over panel 20 C
- Maximum deflection limit L/150
- Internal loading(internal pressure) 0,3 kN/m2
WALL KS1000 TC panels, thickness range 120, 150, 180 and 200 mm
- Temperature gradient over panel 50 C
- Maximum deflection limit L/150
- Internal loading(internal pressure) 0,3 kN/m2
CEILING KS1000 TF panels, thickness range 60, 70, 80 and 100 mm
- Temperature gradient over panel 20 C
- Maximum deflection limit L/200
- Loads: panel dead weight, a point load of 0,9 kN at mid-span, UDL of 0,25 kN/m2
CEILING KS1000 TC panels, thickness range 120, 150, 180 and 200 mm
- Temperature gradient over panel 50 C
- Maximum deflection limit L/200
- Loads: panel dead weight, a point load of 0,9 kN at mid-span, UDL of 0,25 kN/m2
For other applications with different loading parameters (loads, temperatures) please contact Kingspan Technmical Services
KS1000 TF 60 mm
Max. ceiling span 2,500 mm
Max. ceiling span 3,000 mm
Max. ceiling span 3,500 mm
Max. ceiling span 4,000 mm
Max. ceiling span 5,000 mm
Max. ceiling span 6,000 mm
KS1000 TF 70 mm
KS1000 TF 80 mm
KS1000 TF 100 mm
KS100 TC 120 mm
KS1000 TC 150 mm
KS1000 TC 170 mm
KS1000 TC 200 mm
Max. ceiling span 6,500 mm
Max. ceiling span 7,500 mm
Wallhe
ight4,5
00mm
Wallheight5,0
00mm
Wallheight5,5
00mm
Wallheight6,5
00mm
Wallheight6,0
00mm
Wallheight7,5
00mm
Wallheight8,0
00mm
Wallheight9,5
00mm
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27
KS1000 TC Ceiling Panel Technical Specification
Notes:
- The table contains only panel dead load, other dead loads must be considered sepa-
rately.
- The allowed sag considered in table values is L/200 for short-time and L/100 for
long-time effects.
- Tables also include the condition in which the temperature difference is zero, if this
condition is less favourable than the condition at the temperature gradient specified
in the header.
- The figures in these tables were calculated using methods described in European
Recommendations for Sandwich Panels 2000. If other conditions apply, contact
Kingspan.
- Temperature is considered a long-term load (i.e. including effects of postforming, if
these are unfavourable).
Product Data
LOAD SPAN TABLE
Maximum Uniformly Distributed Characteristic Loads (kN/m2)
Span L
in Metres
Panel Thickness (mm)
60 70 80 100
2.000 2.12 2.68 3.27 4.28
2.500 1.31 1.71 2.13 3.01
3.000 0.83 1.12 1.43 2.08
3.500 0.53 0.74 0.97 1.47
4.000 0.34 0.49 0.66 1.04
4.500 0.21 0.33 0.46 0.75
5.000 0.12 0.21 0.31 0.54
5.500 0.06 0.13 0.21 0.38
6.000 0.02 0.07 0.13 0.27
6.500 0.03 0.08 0.19
7.000 0.03 0.12
7.500 0.00 0.07
8.000 0.04
LOAD SPAN TABLE
Maximum Uniformly Distributed Characteristic Loads (kN/m2)
Span L
in Metres
Panel Thickness (mm)
120 150 170 200
2.000 4.29 4.28 4.27 4.26
2.500 3.41 3.40 3.39 3.38
3.000 2.78 2.81 2.81 2.79
3.500 2.01 2.39 2.39 2.37
4.000 1.47 2.08 2.07 2.06
4.500 1.08 1.63 1.83 1.82
5.000 0.80 1.24 1.56 1.62
5.500 0.59 0.95 1.21 1.46
6.000 0.44 0.73 0.94 1.29
6.500 0.32 0.56 0.73 1.03
7.000 0.23 0.43 0.57 0.82
7.500 0.16 0.32 0.44 0.65
8.000 0.11 0.24 0.34 0.51
Maximum deflection L/200
Temperature gradient over panel 20C
Maximum deflection L/200
Temperature gradient over panel 50C
3.
*Data in this table should be used as a guideline only. For exact specification please contact Kingspan.
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KS1000 RW Roof & Wall Panel Technical Specification
LOAD SPAN TABLE* (kN/m2), max. sag L/200
Outer sheet Inner sheet
Type RW Type MB
tn(mm) 0.5 t
n(mm) 0.4
colour 1
SINGLE SPAN
Panel th. (mm) Span (m) 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.28 - - -
Suction (kN/m2) 3.64 2.50 1.84 1.41 1.11 0.90 0.71 - - -
50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.25 - -
Suction (kN/m2) 4.27 3.03 2.27 1.76 1.35 1.04 0.83 0.68 - -
60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.59 0.48 0.36 0.23 0.13
Suction (kN/m2) 4.92 3.57 2.72 2.11 1.54 1.18 0.94 0.77 0.65 0.55
70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.87 0.71 0.58 0.47 0.32 0.21
Suction (kN/m2) 5.58 4.13 3.18 2.36 1.73 1.33 1.06 0.87 0.73 0.62
80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.42 0.29
Suction (kN/m2) 6.25 4.69 3.65 2.63 1.92 1.48 1.18 0.96 0.81 0.69
100Pressure (kN/m2) 3.10 2.36 1.89 1.55 1.29 1.08 0.90 0.77 0.64 0.47
Suction (kN/m2) 7.59 5.84 4.59 3.15 2.31 1.78 1.41 1.16 0.97 0.83
a, min (mm) 40 40 40 40 40 40 40 40 40 40
DOUBLE SPAN
Panel th. (mm) Span (m) 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.29 0.23 0.18 0.14
Suction (kN/m2) 2.19 1.38 0.98 0.76 0.63 0.51 0.44 0.40 0.37 0.33
50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.31 0.25 0.20
Suction (kN/m2) 2.29 1.50 1.10 0.84 0.69 0.61 0.52 0.46 0.41 0.38
60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.57 0.45 0.36 0.29 0.23
Suction (kN/m2) 2.47 1.63 1.18 0.91 0.75 0.63 0.56 0.50 0.46 0.42
70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.83 0.65 0.51 0.42 0.34 0.26
Suction (kN/m2) 2.65 1.70 1.27 1.07 0.84 0.69 0.61 0.55 0.50 0.46
80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.47 0.36
Suction (kN/m2) 2.87 1.96 1.52 1.31 1.03 0.92 0.75 0.67 0.59 0.51
100Pressure (kN/m2) 3.10 2.36 1.70 1.34 1.11 0.93 0.79 0.71 0.63 0.51
Suction (kN/m2) 2.98 2.35 1.80 1.46 1.21 1.06 0.90 0.81 0.73 0.67
a, min (mm) 40 40 40 40 40 40 40 40 40 40
Product Data
Notes:
- The calculations have been made in accordance with European standards and recommendations ECCS 66 1991
- The table contains allowed standard values for variable load of the given span
- Consult with Kingspan for the table values of other profiles, as well as dark colors
- Allowed deflection considered in the table values is L/200. If required otherwise, special calculation must be made
- The table to be applied for common, short, variable loads (for instance wind) and considers influences of common winter and summer temperatures. Provided
other ways of load (long-term loads, special thermal load - for instance cold stores) are applicable, special calculation must be made
- The minimum support width bmin has been determined upon presumption of using one screw of 6.3 mm diameter for the support width. If arranged otherwise,
this width is to be adjusted accordingly.
- The above-mentioned calculations apply to panels with a guaranteed minimum yield strength of 220 MPa.
* Data in this table should be used as a guideline only. For exact specification please contact Kingspan.
3.
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Product Data
KS1000 SM Roof Panel Technical Specification
LOAD SPAN TABLE* (kN/m2), max. sag L/200
Outer facing Inner sheet
Type PVC Type SP
tn (mm) 1.2 tn (mm) 0.6
Panel th. (mm) Span (m) 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
SINGLE SPAN
0,5Pressure (kN/m2) 4.44 1.53 0.92 0.58 0.38 0.25 0.16 0.10 0.06 0.02
Suction (kN/m2) 3.12 1.42 1.06 0.79 0.59 0.46 0.37 0.31 0.26 0.23
0,6Pressure (kN/m2) 5.39 1.87 1.14 0.72 0.47 0.32 0.21 0.13 0.08 0.04
Suction (kN/m2) 4.22 1.92 1.36 0.95 0.70 0.54 0.43 0.36 0.31 0.27
0,7Pressure (kN/m2) 6.34 2.22 1.35 0.86 0.57 0.38 0.26 0.17 0.11 0.06
Suction (kN/m2) 5.41 2.45 1.59 1.11 0.82 0.63 0.50 0.41 0.35 0.31
a, min (mm) 40 40 40 40 40 40 40 40 40 40
DOUBLE SPAN
0,5Pressure (kN/m2) 2.95 1.26 0.90 0.67 0.51 0.39 0.31 0.25 0.18 0.12
Suction (kN/m2) 4.60 2.08 1.55 1.20 0.96 0.73 0.57 0.47 0.39 0.33
0,6Pressure (kN/m2) 4.04 1.74 1.25 0.93 0.72 0.56 0.45 0.33 0.23 0.16
Suction (kN/m2) 5.57 2.52 1.87 1.45 1.16 0.87 0.68 0.55 0.46 0.39
0,7Pressure (kN/m2) 5.22 2.26 1.63 1.22 0.94 0.74 0.55 0.40 0.29 0.20
Suction (kN/m2) 6.53 2.95 2.19 1.69 1.35 1.02 0.80 0.64 0.53 0.45
a, min (mm) 40 40 40 40 40 40 40 40 40 40
Notes:
- The calculations have been made in accordance with European standards and recommendations ECCS 66 1991
- The table contains allowed standard values for variable load of the given span
- Consult with Kingspan for the table values of other profiles, as well as dark colors
- Allowed deflection considered in the table values is L/200. If required otherwise, special calculation must be made
- The table to be applied for common, short, variable loads (for instance wind) and considers influences of common winter and summer temperatures. Provided
other ways of load (long-term loads, special thermal load - for instance cold stores) are applicable, special calculation must be made
- The minimum support width bmin has been determined upon presumption of using one screw of 6.3 mm diameter for the support width. If arranged otherwise,
this width is to be adjusted accordingly.
- The above-mentioned calculations apply to panels with a guaranteed minimum yield strength of 220 MPa.
* Data in this table should be used as a guideline only. For exact specification please contact Kingspan.
3.
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Kingspan systems provide certaintyof specification and construction performance
over the buildings lifetime
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Construction Details
Fire safe sealant(if required)
Site appliedsealing bead(if required)
INTERIOR
Side lap KS1000 TC - Wall and ceiling panels
Vapour-resistant sealant(site applied)
EXTERIOR
Site applied adhesiveon the PUR base
Side lap KS1000 RW Roof and wall panels
Module
Side laps
Anti-condensation tape(factory applied)
Side lap stitching fastener(at 500 mm)
PVC sealing tape (factory applied)or Butyl sealing tape (site applied)
Roof purlin
6 mm dia. vapour seal whenrequired (site applied)
Note: Self-adhesive sealant tape PE 20 5to be continuously applied between liner andsteel support only at ridge/eaves/end laplocations where the internal junction requiressealing.
Side lap KS1000 SM Roof panel
Fill the drilled hole with the drilledcore or site applied PUR foamafter fastening panel
Membrane side lap coverstrip hot air welded
Roof framework/purlinFastener
Site applied anti-condensation tape
Butyl sealing tape (site applied)or PVC sealing tape (factory applied)
4.
D
Module
Module
Module
Module Module
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Site applied canisterPUR foam
Inside corner PVC profilefor hygiene
Inside corner PVC profilefor hygiene
Wall to wall joint Cold store
COLD STORE CHILL STORE
Wall to wall joint Chill store/cold store
4.
The skin is cut awaylocally to stop coldbridging
Site applied canisterPUR foam
Inside corner PVC profilefor hygiene
Construction Details
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Construction Details 4.
Floor to wall joint Cold store
Concrete
Membrane
Membrane
Heating concrete
Membrane
Foam polystyrene
Membrane A400/HScreed
Reinforced concrete pad
Floor
Hygienic PVCfloor profile
The skin is cut away locallyto stop cold bridging
Rivet or screw
Threaded rod PVC + PVC nut + cap
U-profile
Site applied canisterPUR foam
INTERIOR EXTERIOR
Rivet
Flashing
External wall
Note:
The structure of the floor depends on the building design.
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Construction Details
Suspended ceiling panel to panelbutt joint Cold store
Channel
Pipe ring saddle
Nut
Hexagon nut M10
Beam clamp
Channel endcap
Threaded rod M10
Connector
For cold store:
Threaded rod PVC + nut cap PVC
ALU bitumen tape
Site appliedcanister
PUR foam
For chill store:
Threaded rod hot dip zinc plated + nut + cap PVC
Rivet
FlashingRivet
4.
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Construction Details 4.
Suspended ceiling butt joint with PVC T-profile Cold store
Threaded rod M10
Fixing grip for threaded rod
PVC T-profile
Suspended ceiling butt joint with PVC OMEGA profile Chill strore
Threaded rod M10
Rivets
Site applied canisterPUR foam
Plastic sealant
Covering flashing
Silicone sealant Silicone sealant
Rivet
Nut M10
Thrust washer 40 40 12 mm (steel)
PVC OMEGA profile
Site applied canisterPUR foam
Plastic sealant
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A range of external and internalconstruction solutions are available to
provide temperature controlled hygienicsolutions for food
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Wall systems
FH FR TF SF TC DF DC RW
Roof systems
RW SM SX SR RM RW/GRP/MK1 RW/GRP/MK3 FF
Kingspan a.s.
Vn 465, Hradec Krlov, 500 03 Czech Republic,
Tel.: +420 495 866 111, Fax: +420 495 866 100
E-mail: [email protected], www.kingspan.cz
Hot line: 800 119 911
Kingspan offers a complete system solution
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