COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION...

16
SEMINÁRIO DE ENGENHARIA DE PETRÓLEOS 22 Maio 2014 Instituto Superior Técnico WELL COMPLETION Luis Morgado

Transcript of COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION...

Page 1: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

SEMINÁRIO DE ENGENHARIA DE PETRÓLEOS

22 Maio 2014 Instituto Superior Técnico

WELL COMPLETION

Luis Morgado

Page 2: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

WHAT IS COMPLETION?

“COMPLETION BEGINS WITH THE

FIRST TURN OF THE BIT”

22 Maio 2014 Instituto Superior Técnico

Page 3: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

WHAT IS COMPLETION?

Before we start drilling, we must design the completion, and after that, drill the well based on that assumptions.

Once the well is drilled to the desired depth (reservoir), the formation is tested and evaluated to determinate, if the well is going to be completed for production, or plugged and abandoned.

6/2/2014 Instituto Superior Técnico

Page 4: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

COMPLETION DESIGN

• WELL PURPOSE: Exploration, Appraisal or Development.

• ENVIRONMENT: Location, Onshore, Offshore.

• DRILLING: Drilling and Casing Program, Cemeting and Well Profiles

(Vertical, Horizontal)

• RESERVOIR: Pressures, Temperature, Productive Layers, Rock

Proprieties and Fluid Type.

• PRODUCTION: Safety, Maintenance and Operations Conditions.

• EQUIPMENT: Surface Equipment, Downhole Equipment.

6/2/2014 Instituto Superior Técnico

Page 5: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

COMPLETION DESIGN

The well completion modes are basically divided into

two main categories: openhole completion and

perforated completion.

6/2/2014 Instituto Superior Técnico

Source: Schlumberger Source:ENSPM Formation Industrie

Page 6: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

COMPLETION START

6/2/2014 Instituto Superior Técnico

Surface Casing is started in

drilling to prevent the colapse of

the well

The diameter of the well is

smaller as we are going more

deeper.

Cementing is done most often

beetween casings

The production casing is the last

to be installed, before the liner.

Source: Schlumberger

Page 7: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

COMPLETION PHASES

• CHECKING AND CONDITIONING THE BOREHOLE

• SETTING SURFACE AND INTERMEDIATE

CASING

• CEMENTING

• INSTALL THE WELL HEAD, CHRISTMAS TREE

• SETTING PRODUCTION CASING

• PERFORATING

• INSTALL THE DOWNHOLE EQUIPMENT

6/2/2014 Instituto Superior Técnico

Page 8: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

COMPLETION EQUIPMENT

SURFACE EQUIPMENT – WELL HEAD

• CASING HEAD • TUBING HEAD

• CHRISTMAS TREE

The function of a christmas tree is to:

• Prevent the release of oil or gas into the environment (BOP)

• Direct and control the flow of the formation fluids from the well

6/2/2014 Instituto Superior Técnico

Source: CCSC PETROLEUM EQUIPMENT CO., LTD

Page 9: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

COMPLETION EQUIPMENT

DOWNHOLE EQUIPMENT

• PACKER

• GAS LIFT VALVE

• SAFETY VALVE

• HYDRAULIC CONTROL LINE

• PUMPS (OIL LIFT, GAS LIFT)

• LINER

6/2/2014 Instituto Superior Técnico

Gas Lift Valve

Safety Valve

Hydraulic Control Line

Pump

Packer

Liner

Page 10: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

COMPLETION EQUIPMENT

PACKER

Packer is a sealing device. It

expands externally to seal the well

bore. It helps in blocking the fluids

through the annular space

between the pipe and the well

bore wall.

6/2/2014 Instituto Superior Técnico

Source: Concept 2 Completion PTE LT

Page 11: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

SMART WELLS

Offer the possibility to respond to changing conditions in the Reservoir.

Combine existing state-of-the-art technologies such as wireless technologies, remote sensing capabilities, remote control mechanism and robotic tools.

Remote sensors can immediately show what is going on in the down hole.

Valves down the hole can be adjusted, controlling flow or shutting off production at one level and increasing it from another.

6/2/2014 Instituto Superior Técnico

Page 12: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

SMART WELLS - ADVANTAGES

• Accelerate Production

• Increase Ultimate Recovery

• Reduction in Capital Expenditure

• Reduction in Operation Time

• Reduce Risk

6/2/2014 Instituto Superior Técnico

Page 13: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

SMART WELLS - EQUIPMENTS

• PACKER

• HYDRAULIC OR ELECTRICAL CONTROL LINES

• SENSORS

• INFLOW CONTROL DEVICES (ICD)

• INFLOW CONTROL VALVER (ICV)

• INTELLIGENT LINER

6/2/2014 Instituto Superior Técnico

Page 14: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

SMART WELLS - EXAMPLES

6/2/2014 Instituto Superior Técnico

ADJUSTABLE

LINER

ADJUSTABLE

PACKER

SMART FLOW

Page 15: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

6/2/2014 Instituto Superior Técnico

Christmas Tree

Pipeline to Flow

Process and

Storage

Surface Casing

Intermediate Casing

Production Casing

Completion Fluid

Cement Packer

Cement

Cement

Tubing

Well Fluids

Oil or Gas Zone

Perforations

THANK YOU

The term ‘completion’ describes the

assembly of down hole tubulars and

other safety equipments, that are

required to enable the safe and

efficient production of oil & gas from

the well after it has been drilled.

Page 16: COMPLETION - ULisboa · PDF fileCementing is done most often beetween casings ... COMPLETION EQUIPMENT PACKER Packer is a sealing device. It expands externally to seal the well

BIBLIOGRAPHY

• Perrin D, “Well Completion and Servicing”, Editions Technip, Paris,

1999.

• Renpu W, “Advanced Well Completion Engineering”, Gulf Professional

Publishing, 3rd edition, 2008

• “Introduction to Well Testing”, Schlumberger, 1998.

• Devold H, “Oil and gas production handbook: an introduction to oil and

gas production,transport, refining and petrochemical industry”, ABB,

3rd edition 2013.

• Jannise R, “Completion Process”, Halliburton, 2009.

6/2/2014 Instituto Superior Técnico