card personalization technology - Muehlbauer personalization technology. 2 ... addition to systems...

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www.muehlbauer.deCARD PERSONALIZATION | MAILING | SOFTWARE SOLUTIONS

card personalization technology

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MÜHLBAUER GROUP

State-of-the-Art Technologies and Solutions

Cutting-Edge Technologies and SolutionsThe Mühlbauer Group is the only single-source technology partner for the production and personalization of cards, passports and RFID applications worldwide. With around 3,000 employees, technology centers in Germany, Malaysia, Slovakia, the USA and Serbia, and a global sales and service network, we are the world’s market leader in innovative systems and software solutions, supporting our customers in project planning, technology transfer including system integration and production support.

Exclusive Manufacturer Service35 production and service facilities on five continents, worldwide spare parts repositories and individual service and financing concepts enable us to provide a unique service quality, allowing us to react and bring solutions within two hours.

Seeing is BelievingIn our global technology centers, such as the ones in Germany, Malaysia, South Africa and the USA, we exhibit our complete range of smart card and ePassport production and personalization products, as well as RFID inlay production and converting processes. Almost any system is available and ready for demonstrations. Additionally the company’s know-how can be experienced in the TECURITY EXPRESS show truck, an unrivaled mobile high-security production center. Convince yourself of the superiority of Mühlbauer technologies.

Technology and Market LeadershipTo ensure and expand the technology and market leadership, Mühl- bauer continuously invests in innovative products and processes. Our research and development centers with over 400 highly quali-fied engineers and technicians collaborate closely with customers and research institutions in order to efficiently launch reliable solu-tions in increasingly shorter development and production cycles.

Open CommunicationWhile aiming to extend our current leading market position in the emerging areas of government security and biometric applications, we ensure strict privacy in all projects and serve as a reliable partner for sophisticated industries. We are committed to provide the highest speed, best quality and strict customer oriented services.

Business Unit TECURITY®

Mühlbauer specializes in innovative one-stop solutions encompass-ing the production, personalization and issuance of ePassports, ID cards and other card related security documents, and fully automatic border control systems. The business unit Tecurity® bundles the ex-tensive know-how of the development of tailor-made security solu-tions. In the last 30 years we have been intensively involved in over 300 government related ID projects across the globe.

Business Unit Automation

More than 100 different standard and customized products and intelligent software solutions for data enrollment, border control as well as personalization and production management are the core of the business unit Automation. The division is responsible for the development and manufacturing of Mühlbauer technologies. In addition to systems used for high-quality document production and personalization in high-end security products, we manufacture one-stop turnkey solutions for industrial image processing of cards, coins and bank notes, tubes and other products. Moreover we develop and produce innovative systems such as micro-chip die sorting, flexible solar cells or carrier tape equipment for specific niche applications in the semiconductor back-end area (semiconductor related products), as well as labeling and marking systems for traceability of electronic components (traceability).

Business Unit Parts & Systems

Mühlbauer’s Parts & Systems segment produces high-precision components both for the manufacturing of Mühlbauer products and as a supplier to security-sensitive industries such as aerospace, motorsports, semiconductor and medical engineering.

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CONTENTSCard Personalization

SINGLE-SOURCE TECHNOLOGY PARTNER

MB INCAPE

SHEET PERSONALIZATION

ASP 280 ASP 2800

SMALL-VOLUME PERSONALIZATION

CRT 125 SCP-I

SCP 60

MID-VOLUME PERSONALIZATION

SCP 501 / 801 / 1501 EMV SERIES

HIGH-VOLUME PERSONALIZATION

SCP 4000

SCP 6000

SCP 10000

GSM 6000

GSM 10000

CCT 6000

HSO 30010

MAILING

INLINEMAIL

CARDMAIL 1500

CARDMAIL 3000

CARDMAIL 6000

SCP CARDPACk

SOFTWARE

QUALITY ASSURANCE

PRODUCT PORTFOLIO

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10

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14

16

18

20

22

24

26

28

30

32

34

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38

40

42

44

50

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The Mühlbauer Group does not guarantee that the information contained in this catalogue is up-to-date, complete and accurate. The contents are subject to changes. Provided system-information is binding only when submitted project-related in the form of official offers and/or official technical data sheets.

MB INCAPE

Banking Card

ID Card

Mailing

Software

TELCO / GSM / Prepaid

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Single-Source Technology PartnerComprehensive Competence in End-to-End SystemsMühlbauer Group is the only global acting single-source provider for end-to-end production of solutions and systems for the smart card, ePassport and semiconductor industry. We incorporate significant competence in providing optimized and state-of-the-art technology as well as customized equipment. Our products merge the main three factors for our customers’ success story:

• In-housedevelopmentandresearch• In-houseproductionandassembly• In-housetrainingandtechnologytransfer

global headquarters

mechanical engineering

software & electronic engineering

system assembly

large & special parts manufacturing

global service & support

storage packaging & dispatching

G

DIV

DV

F

N

H

E

DIII

DII

DI

5

MB INCAPE

Banking Card

ID Card

Mailing

Software


and a well-trained R&D team, Mühlbauer has grown to be a most innovative technology partner that guaran-tees optimized systems. We excel in perfectly coordinat-ing every single step of the process, thus ensuring the most efficient and reliable products for our customers.

The Mühlbauer Group’s core competences in delivering perfected machine products are the manufacturing of the precision parts, the development and constant en-hancement of mechanics and electronics, the process and the software solutions. Due to constant investments

training center & know-how transfer center

precision parts manufacturing

semiconductor backend & rfid competence center

research & process engineering

showrooms & democenters

L

quality assurance & process control

M

CICII

BIII

k

BII

BI

CIII

CIV

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kEY FEATURES

MB INCAPE/BASICIntegrated Production & Personalization Management Software

� Streamlined web-based user interfaces with easy localization / internationalization support � Out-of-the-box support of current Microsoft® operating systems � Highly automated workflows with less operator interaction � The only software solution in the world for combined data management, complete production control and

material management � Modular solution to organize the complete production of premium high-secure documents � Covers the full production control requirements (security industry and EMV standards)

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MB INCAPE

Banking Card

ID Card

Mailing

Software


MB INCAPE

FEATURES

The MB INCAPE architecture consists of a modular con-cept to fulfil the needed scalability in all kinds of do-cument body production steps as well as in all types of personalization characteristics (e.g. centralized and decentralized processes, various types of personaliza-tion machines, application specific data preparation scenarios etc.).

Concerning hardware and software components the scalability applies to the implementation of all kinds of ID documents, fulfils performance requirements and allows to process customer and application spe-cific production, personalization, quality control and document delivery scenarios with highest solution flexibility.

MB INCAPE/BASIC is Mühlbauer’s PMS Solution (Production Management Software) for the personalization of electronic cards and documents (e.g. ID cards, ePassports, driver‘s licenses, EMV or GSM cards).

Main Functions � Production management � Data management � Seamless integration of Mühlbauer materials management

MB INCAPE/BASIC is targeting � Cost-effective and scalable data, workflow and material management for card and document personalization � Configurable workflow steps (personalization, quality assurance, mailing) � Main focus on automated processing (minimum operator intervention except for personalization on

machines and manual quality checking) � Web-based operator clients:

UI is customizable (localization, internationalization, branding) � ICAO compliant data preparation � Scalability regarding:

� Document types � Connected machines (up to 20 desktop machines) � Personalization offices (up to 10 sites)

� Seamless tracking of document life-cycle inside the personalization with integration of Mühlbauer materials management (MB Warehouse)

� Connection to card or document management systems (e.g. civil register): Via web service, database or file-based interface

� Direct interface to MB personalization machines (integration of 3rd party machines possible) � Integration of MB User Management

Warehouse Personalization Mailing Manual QA Shipment

Data Connector Production Management Reporting / Audit / Statistics

Data Flow

Material Flow

PRoCeSS FloW

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ASP 280Sheet Personalization System

kEY MODULES

UPH9876 10 11 12 13 14

Reel input Cutting unit

Solvent injekt printer Sheet output

9

MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer machines are designed for the per-sonalization of the latest generation of single foil layers from reel-to-sheet size (i.e. for production of polycarbonate based ID cards or passport holderpages with embedded inkjet picture). ASP 280 is the result of successful customer-proven components and systems. It has a throughput of up to 13 sheets / hour.

The special ink cartridge system uses two ink cartridges that automatically switch between ink tanks, allowing for a continuous production. ASP 280 is equipped with the proven personalization platform MCES and can be integrated into a production and personalization management system such as Mühlbauer INCAPE.

FEATURES & TECHNICAL DATA

ID Card

Key Features

� The sheet personalization line is a semiautomatic system for indi-vidual printing of core / overlay layers for card / passport production or other similar applications

� Digital printer, working from reel-to-sheet � Latest technology and know-how standards � Online support available � MCES / INCAPE ready

Productivity / Process Units

� The system consists of: � Foil spooler unit � Inkjet printing array; Yellow, Magenta, Cyan, Black � Post curing � Cutting unit turns WEB to sheets � Output tray

� Environment conditions: Room temperature: 23°C; +/-3°C Humidity: 50%; +/-10%

Technical Data

� Foil materials: PC, PVC, PVCA ABS, PET, PETG, TeCoLas®; others on request

� Foil width: From 250 mm to 600 mm � Foil thickness: From 100 µm to 500 µm � Print resolution: Inkjet: Up to 1,440 dpi � Inks: Solvent Yellow, Magenta,

Cyan, Black � Interface: Ethernet � Throughput: Up to 13 sheets / hour

e.g. with 20 cards / sheet; depending on layout

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ASP 2800

kEY MODULES

Vision inspection

Sheet Personalization System

Reel input

High accuracy cutting unit

Solvent injekt printer Pick and placer

Sheet output stacker

UPH9876 10 11 12 13 14

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MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer machines are designed for the per-sonalization of the latest generation of single foil layers from reel-to-sheet size (i.e. for production of polycarbonate based ID cards or passport holderpages with embedded inkjet picture). ASP 2800 is the result of successful customer-proven components and systems. It has a throughput of up to 14 sheets / hour.The special ink cartridge system uses two ink

cartridges that automatically switch between ink tanks, allowing for a continuous production. The inkjet printer contains a fully automated print head cleaning and capping systems. ASP 2800 is equipped with the proven personalization platform MCES and can be integrated into a production and personalization management system such as Mühlbauer INCAPE.


Key Features

� The sheet personalization line is a fully automatic system for indi-vidual printing of core / overlay layers for card / passport production or other similar applications

� Includes quality monitoring � High accuracy cutting unit

� Digital printer, working from reel-to-sheet � Latest technology and know-how standards � Online support available � MCES / INCAPE ready


� The system consists of: � Foil spooler unit � Inkjet printing array; Yellow, Magenta, Cyan, Black � Post curing � Visual sheet verification

� to read back the register number or barcode � to control the presence of the picture

� Cutting unit turns WEB to sheets � Output drawer � Reject bin

� Environment conditions: Room temperature: 23°C; +/-3°C Humidity: 50%; +/-10%

Technical Data

� Foil materials: PC, PVC, PVCA ABS, PET, PETG, TeCoLas®; others on request

� Foil width: From 250 mm to 600 mm � Foil thickness: From 100 µm to 500 µm � Print resolution: Inkjet: Up to 1,440 dpi � Inks: Solvent Yellow, Magenta,

Cyan, Black � Interface: Ethernet � Throughput: Up to 14 sheets / hour

e.g. with 20 cards / sheet; depending on layout

ID Card

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CRT 125Retransfer Card Printer

Card input

Card output tray

Magstripe encoding (ISO HiCo, LoCo)

Chip encoding (contact and / or contactless)

Retransfer print

Card cleaning

Card turning

Overlay lamination

Lamination unit (reel-to-reel for patches)

UPH1251007550 150 175 200 225 250

kEY MODULES

13

MB INCAPE

Banking Card

ID Card

Mailing

Software


The Mühlbauer CRT 125 retransfer card printer is the culmination of technological development and the most innovative card printer available for all types of card issuing applications. Its thermal retransfer printing engine is acclaimed for its quality and reliability by users worldwide.

The CRT 125 is ideal for any application such as single-side membership cards, gift cards, on demand ID cards and corporate and governmental ID cards. It combines proven, long-established technology with a compact and user-friendly body.


Key Features

� Thermal retransfer printing engine � Worldwide proven technology and system � Real edge-to-edge printing � MCES / INCAPE ready


� Card input and output with 100 cards capacity � Dye diffusion UV printing unit � IP Sec protocol � YMCkPO ink ribbon (peel off ) in lineup � Intuitive, flexible function LCD panel � Removable water-washable cleaning roller � Security locks on hopper and front door � In-line chip coding optional � In-line lamination unit optional � Environment conditions: Room temperature: 23°C; ±3°C

Humidity: 50%; ±10%

Technical Data

� Card types: format / materials ID-1 cards / PC, PVC, ABS, PET, PETG, TeCoLas®

� Print resolution: 300 dpi � Interface: Ethernet � IC Module types: Processor modules: T=0 / T=1

Memory modules: I2C bus / 2;3-wire Contactless: ISO 14443 / 15693

� Print speed: Up to 120 cards / hour � Throughput: Up to 120 cards / hour;

depending on process

ID Card

Banking Card

14

SCP-IPersonalization System for Instant Issuance

Card input



UPH1251007550 150 175 200 225 250

Card output

Embossing

Dye sublimation color print

Card turning

Reject bin

kEY MODULES

15

MB INCAPE

Banking Card

ID Card

Mailing

Software


The instant issuance of cards provides a high level of flexibility and convenience for the card holder due to immediate personalization and activation of cards in shortest time. Whether in case of emergency replacement or new customer fitting, the clients achieve a maximum of satisfaction while the costs for delivery and mailing are minimized. Such innovative services, however, must be easy, secure, fast and reliable. Mühlbauer’s SCP-I is a desktop card personalization system of the latest generation and fulfils all these demands. This system excels with cost-efficient sub-systems and technologies, but nevertheless provides

the highest operator and service friendliness, as well as perfect quality end results. Small footprint, compact size and low weight are further characteristics of the card personalization device. It is designed for typical banking personalization tasks and can be provided with the common standard personalization processes such as magnetic stripe encoding, chip encoding, dye sublimation thermal transfer printing and embossing. Together with Mühlbauer’s Instant issuance Software a complete instant issuance solution can be set up. Therewith the Mühlbauer group provides a complete one-stop-shop solution for this business field.


Key Features

� Small and compact turnkey solution for instant card issuance � Solid steel-sheet housing and system design � Latest technology and know-how standards � New generation of dye-sublimation D2T2 printing track printer with

ICC color profile � Online support available � MCES or MCES including MB Product Designer � INCAPE ready


� Card input feeder (manual or 5-fold automatic) � Magnetic stripe encoding � Chip encoding contact / contactless / dual interface � Dye diffusion thermal transfer printing system � Embossing / indent printing system � Card output / option reject bin lockable � MCES offline development workstation (SDk) available optional � Environment conditions: Room temperature: 23°C; ±3°C


Technical Data

� Card types: format / materials ID 1 cards / PVC, ABS, PET, PETG, TeCoLas®; others on request

� Magstripe encoding: Write/ read module, HiCo, LoCo � IC Module types: Processor modules: T=0 / T=1 � Memory modules: I2C bus / 2;3-wire � Contactless: ISO 14443 � Print resolution D2T2: Up to 300 dpi � Interface: Ethernet � Throughput: Single card personalization

Banking Card

16

SCP 60Desktop Card Personalization System

kEY MODULES


Laser engraving

Embossing

Lamination unit (reel-to-reel for patches)


Dye sublimation color printCard input stacker

Card cleaning (integrated in D2T2 station)

Vision inspection

Card output stacker

UPH1251007550 150 175 200 225 250

Retransfer print

17

MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer’s SCP 60 is a desktop card personalization system of the latest generation. It is the result of successful custom-proven components and sys tems. The throughput is up to 200 cards / hour. This system excels with cost-efficient sub-systems and technologies, while providing highest operator and service convenience as well as perfected quality. The absolute highlight of the SCP 60 is its fully modular design. This design allows for tailor-made solutions with Mühlbauer’s standard

modules and is easily expandable and interchangeable to support different applications. All known processes can be integrated to customer requirements. The SCP 60 is upgradable on-site which is unique in the desktop card personalization market. Although being a desktop system, the SCP 60 is equipped with the proven personalization platform MCES and can be integrated into a production and personalization management system such as MB INCAPE.

Key Features � Industrial designed desktop personalization system for all kinds of

personalization tasks, technologies and processes � Suitable for customized personalization requirements � Fully modular design � New generation of dye-sublimation D2T2 printing track printers with

ICC color profile � Offers the same personalization quality like Mühlbauer´s SCP 501,

SCP 801 and SCP 1501 (forensic identity) � MCES or MCES including MB Product Designer � INCAPE ready

Productivity / Process Units � Card feeding from input stacker (single or multiple units) � Card output stacker (single or multiple units) with separate reject

card bin � Magnetic stripe encoding � Chip coding contact / contactless / dual interface � Laser engraving system � Thermo-transfer printing system with card cleaning and turning station � Dye diffusion optional UV printing unit with card cleaning and

turning station � Retransfer print � Embossing / indent printing system � Vision control systems with LED-flashlight system for both card sides � Operator identification by biometric verification on request � MCES offline development workstation (SDk) available optional � Environment conditions: Room temperature: 23°C; +/-3°C

Humidity: 50%; +/-10%


Technical Data � Card types: format / materials ID-1 cards / PC, PVC, ABS, PET,

PETG, TeCoLas®, metal cards; others on request

� Magstripe coding: Write / read modules, HiCo, LoCo � IC Module types: Processor modules: T=0 / T=1 � Memory modules: I2C bus / 2;3-wire � Contactless: ISO 14443 / 15693 � Print resolution: Laser: Up to 1,200 dpi

D2T2: Up to 300 / 600 dpi � Interface: Ethernet � Throughput: Up to 200 cards / hour;


ID Card

Banking Card


18

SCP 501 / 801 / 1501Personalization System for ID Cards and EMV Cards

kEY MODULES

UPH1,2501,000750500 2,0001,500


Card cleaning

Thermo-transfer print


Barcode reader

Multi card input (stacker or magazine)

Overlay lamination (clear overlay and patch)

Dye sublimation color print

Embossing

Braille

Card turning

Label application

Data verification

Vision inspection

Card sorting

Multi card output(conveyor, stacker or magazine)

SCP 501 SCP 801 SCP 1501

Inkjet printing(monochrome and color)

Laser engraving

19

MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer’s SCP series is a card personalization system for different ID and banking card applications. The machines boast a cost-efficient design, while providing highest operator and service friendliness as well as impeccable quality. The SCP series is available with an optionally wireless operated panel made according to the latest contactless network industry standards. The operator gains free moving space, unknown in the card business to date. The modular machines combine current Mühlbauer technology, featuring for instance the combination of laser engraving and dye sublimation

color printing with an integrated lamination unit, or the unique Mühlbauer matrix embossing system. In addition, the SCP series includes modules for contact based and / or contactless chip encoding. All machines are built on an identical basis and are available with a different throughput from 500 to 1,500 cards / hour, upgradeable on-site. Equipped with the proven personalization platform MCES software and hardware can easily be adapted and integrated into existing personalization environments.


� Card feeding from input stacker or magazine (single or multiple units) � Friction and scratch free card separation with integrated double card

detection system � Card output stacker or magazine (single or multiple units) with sepa-

rate reject card bin � Magnetic stripe encoding HiCo, LoCo � Chip coding contact / contactless / dual interface – up to 24 fold � Thermo-transfer printing / dye diffusion UV printing unit � Monochrome inkjet printing black / white � Powerful color inkjet system (drop on demand) � Special color inkjet solution for PVC and PC cards � In-line vision control systems with LED-flashlight system � Security locks on all module doors � Matrix embossing / indent printing system � Labeling unit to apply labels � Card sorting module � MCES offline development workstation (SDk) optionally available � In-line mailing system available � Environment conditions: Room temperature: 23°C; +/-3°C

Humidity: 50%; +/-10%

Key Features

� Highly modular industrial system design for customized personaliza-tion requirements

� New generation of dye-sublimation D2T2 printing track printers with ICC color profile

� Worldwide unique matrix embossing system � Unlimited software license model. Easy adaptable and compatible to

various data preparation products

Technical Data

� Card types: format / materials ID-1 cards / PC, PVC, ABS, PET, PETG, TeCoLas®; others on request

� Magstripe coding: Write / read modules, HiCo, LoCo � IC Module types: Processor modules: T=0 / T=1


� Print resolution: D2T2: Up to 300 / 600 dpi � Interface: Ethernet � Throughput: SCP 501 – up to 500 cards / hour

SCP 801 – up to 800 cards / hour SCP 1501 – up to 1,500 cards / hour; depending on process


ID Card

Banking Card


20

SCP 4000Personalization System for various Application Layouts from ID to Banking Cards

Chip encoding(contact and / or contactless)

Magstripe encoding(ISO HiCo, LoCo)

Barcode reader

Multi card input(stacker or magazine)

Laser engraving

Card cleaning

Vision inspection

Card turning

Multi card output(stacker or magazine)

Card sorting

Data verification

kEY MODULES

UPH5,0004,0003,0002,000 7,0006,000

21

MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer’s SCP 4000 is the result of years of intensive technical and software development efforts. The machine boasts a cost-efficient design, while providing highest operator and service friendliness as well as impeccable quality. The SCP 4000 offers an optional wireless operator panel that has been designed according to the latest contactless network industry standards. The operator gains free moving space, unknown in the card business to date. The machine combines current Mühlbauer technology. One of the main highlights is the additional flexibility

provided by the different input / output systems for highest autonomous running time (for up to eight magazines). In addition, they include modules for contact based and / or contactless chip encoding. The completely new designed graphical user interface supports the operator in the best possible way. Of course the machine is equipped with the proven personalization platform MCES and can be integrated into a production and personalization management system such as Mühlbauer INCAPE.

Key Features

� Industrial designed high-speed personalization system for all kinds of personalization tasks, technologies and processes

� Highly modular and flexible system design for ID or banking card production

� Parallel processing concept to ensure highest throughput and flexibility � Latest technology and know-how standards � Suitable for customized personalization requirements � Easily upgradeable / switching of process modules � MCES or MCES including MB Product Designer � INCAPE ready




rate reject card bin � Automatic magazine changer, -buffer or multi-job systems optional � Available process modules: �Magnetic stripe encoding – up to 2-lanes in parallel �Chip coding contact / contactless / dual interface; up to 128 stations �Laser engraving system – parallel laser system – up to 8-fold �In-line vision control systems with LED-flashlight system for both

card sides � Security locks on all module doors � Operator / service / administrator identification by biometric

verification on request � Customized process modules on request � Environment conditions: Room temperature: 23°C; ±3°C


Technical Data




� Print resolution: Laser: Up to 1,200 dpi expediently � Interface: Ethernet � Throughput: Up to 4,000 cards / hour;



ID Card

Banking Card


22

SCP 6000Personalization System for various Application Layouts from ID to Banking Cards

UPH5,0004,0003,0002,000 7,0006,000



Barcode reader


Card cleaning

Inkjet printing

Vision inspection

Card turning

Multi card output(stacker or magazine)

Laser engraving

kEY MODULES

23

MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer’s SCP 6000 is the result of years of intensive technical and software development efforts. The machine boasts a cost-efficient design, while providing highest operator and service friendliness as well as impeccable quality. The SCP 6000 offers an optional wireless operator panel that has been designed according to the latest contactless network industry standards. The operator gains free moving space, unknown in the card business to date. The machine combines current Mühlbauer technology. One of the main highlights

is the additional flexibility provided by the different input systems for highest autonomous running time (for up to eight magazines). In addition, they include modules for contact based and / or contactless chip encoding. The completely new designed graphical user interface supports the operator in the best possible way. Of course the machine is equipped with the proven personalization platform MCES and can be integrated into a production and personalization management system such as Mühlbauer INCAPE.

Key Features

� Industrial designed high-speed personalization system for flat debit and credit cards


� Parallel processing concept to ensure highest throughput and flexibility � Latest technology and know-how standards � Suitable for customized personalization requirements � High-quality industrial inkjet printing � Front and backside processing in one pass � MCES or MCES including MB Product Designer � INCAPE ready



detection system � Card output stacker or magazine (single or multiple units) with separate

reject card bin� Automatic magazine changer, buffer or multi-job systems optional

� Available process modules: �Magnetic stripe encoding �Chip coding contact / contactless / dual interface; up to 128 stations �Inkjet printing monochrome colors - black and white �In-line vision control systems with LED-flashlight system

� Security locks on all module doors � Operator / service / administrator identification by biometric

verification on request � Customized process modules on request � Environment conditions: Room temperature: 23°C; ±3°C


Technical Data




� Print resolution: Inkjet: 360 / 360 dpi and 720 / 360 dpi � Interface: Ethernet � Throughput: Up to 6,000 cards / hour;



ID Card

Banking Card


24

SCP 10000Personalization System for various Application Layouts from Loyalty to Banking Cards

UPH8,0007,0006,000 10,0009,000



Barcode reader

Magazine card input

Inkjet printing

Card cleaning

Vision inspection

Card turning

Output conveyor

Laser engraving

11,000

kEY MODULES

25

MB INCAPE

Banking Card

ID Card

Mailing

Software


With the SCP 10000 Mühlbauer provides a modular and flexible high-capacity personalization system, meeting the ever-increasing importance of high-quality and cost-effective high-volume production of chip based smart cards in combination with inkjet printing technology. Thus the production and manufacturing costs can be minimized while the return on investment can be significantly increased. Various personalization processes are available in order to produce banking, telecommunication and health cards, as well as other secure documents in

format ID-1. Integrated quality control units secure the fully automated personalization process and perform a 100% check of every card, for which a wide range of in-house developed personalization checks and functions is available. Every personalization step is monitored, starting with barcode scanner functions up to high-end vision inspection.Moreover the high-speed personalization machine SCP 10000 is equipped with the proven personalization platform MCES and can be easily integrated into a production and personalization management system.

Key Features

� Industrial designed high-speed personalization system for flat debit and credit cards


� Parallel processing concept to ensure highest throughput and flexibility � Latest technology and know-how standards � Suitable for customized personalization requirements � High-quality industrial inkjet printing � Front and backside processing in one pass � MCES or MCES including MB Product Designer � INCAPE ready


� Card feeding from input magazine (twin unit) � Friction and scratch free card separation with integrated double card

detection system � Card output conveyor (twin unit) with separate reject card bin � Up to 128 parallel chip-encoding units in 64 card slots for DUAL-SIM � Up to 4 high-speed fiber laser systems � Different laser systems optionally available (grey scale, CO2) � Inkjet printing monochrome colors - black and white � Card turning stations available � In-line vision control systems available � Barcode reader available � Security locks on all module doors � Operator / service / administrator identification by biometric

verification on request � Environment conditions: Room temperature: 23°C; +/-3°C

Humidity: 50%; +/-10%

Technical Data




� Print resolution: Inkjet: 360 / 360 dpi and 720 / 360 dpi � Interface: Ethernet � Throughput: Up to 10,000 cards / hour;



ID Card

Banking Card


26

GSM 6000Personalization System for GSM, UMTS, Pay-TV and DUAL-SIM Cards with Combi Coding & Laser Engraving

UPH4,000 12,00010,0008,0006,000 14,000

Barcode reader

Magazine card input


Laser engraving

Vision inspection

Card turning

Magazine card output

kEY MODULES

27

MB INCAPE

Banking Card

ID Card

Mailing

Software


GSM 6000 is Mühlbauer’s personalization system for GSM, UMTS, Pay-TV and DUAL-SIM cards. Up to 32 contact based and / or contactless chip encoding stations (also combinable) and up to three high-speed lasers enable a throughput of up to 6,000 cards / hour (12,000 DUAL-SIM). An optional vision system allows

the in-line control and / or verification of the engraved data. GSM 6000 includes Mühlbauer’s new graphical user interface for highest operator and maintenance convenience. GSM 6000 can be equipped with different input / output systems for high autonomous time (for up to eight magazines).

Key Features

� Industrial designed high-speed personalization system especially for GSM card personalization for all kinds of personalization tasks, technologies and processes

� Highly economic way to produce GSM, Pay-TV cards etc. by lowest running and maintenance costs

� Extremely fast to install inside production area � All times equal minimized footprint independent of coding system,

like single, DUAL-SIM, contactless or combined applications � Suitable for customized personalization requirements � MCES or MCES including MB Product Designer � INCAPE ready

Technical Data




� Interface: Ethernet � Throughput: Up to 6,000 / 12,000 cards / hour;





rate reject card bin � Automatic magazine changer and buffer systems optionally available � Up to 64 parallel chip-coding units in 32 card slots for DUAL-SIM � Up to 3 parallel high-speed self-developed fiber laser systems � Different laser systems optionally available (grey scale, CO2) � Card turning stations available � In-line vision control systems available � Barcode reader for quality check available � Security locks on all module doors � Operator / service / administrator identification by biometric

verification on request � Environment conditions: Room temperature: 23°C; ±3 C°




28

GSM 10000Personalization System for GSM, UMTS, Pay-TV and DUAL-SIM Cards with Combi Coding & Laser Engraving

UPH16,00014,00012,00010,000 20,00018,000

Barcode reader

Magazine card input


Laser engraving

Vision inspection

Card turning


kEY MODULES

29

MB INCAPE

Banking Card

ID Card

Mailing

Software


GSM 10000 is Mühlbauer’s high-speed personalization system for GSM, UMTS, Pay-TV and DUAL-SIM cards. Up to 64 contact based and / or contactless chip encoding stations (also combinable) and up to four high-speed lasers enable a throughput of up to 10,000 cards / hour (20,000 DUAL-SIM). An optional

vision system allows for the in-line control and / or verification of the engraved data. GSM 10000 includes Mühlbauer’s new graphical user interface for highest operator and maintenance convenience. GSM 10000 can be equipped with different input / output systems for high autonomous time.

Key Features

� Industrial designed high-speed personalization system especially for GSM card personalization for all kinds of personalization require-ments, technologies and processes

� Most economical way to produce GSM, Pay-TV cards etc. with lowest production- and maintenance costs an smallest footprint

� Flexible in adapting additional chip encoding and laser units � Suitable for customized personalization requirements � Easy upgradeable / switching of process modules � MCES or MCES including MB Product Designer � INCAPE ready


� Card feeding from input magazine (twin unit) � Friction and scratch free card separation with integrated double card

detection system � Card output magazine (twin unit) with separate reject card bin � Up to 128 parallel chip-encoding units in 64 card slots for DUAL-SIM � Up to 4 high-speed fiber laser systems � Different laser systems optionally available (grey scale, CO2) � Card turning stations available � In-line vision control systems available � Barcode reader available � Security locks on all module doors � Operator / service / administrator identification by biometric


Humidity: 50%; +/-10%


Technical Data

� Card types: format/materials ID-1 cards / PC, PVC, ABS, PET, PETG, TeCoLas®; others on request

� IC Module types: Processor modules: T=0 / T=1 Memory modules: I2C bus / 2;3-wire Contactless: ISO 14443 / 15693

� Print resolution: Laser: Up to 1,200 dpi � Interface: Ethernet � Throughput: Up to 10,000 / 20,000 cards / hour;



30

CCT 6000Pre-Personalization and Quality Assurance System for Customized Card Applications

Barcode reader

Magazine card input


Laser engraving

Card turning

Vision inspection

Data verification


UPH5,0004,0003,0002,000 7,0006,000

kEY MODULES

31

MB INCAPE

Banking Card

ID Card

Mailing

Software


With the CCT 6000 Mühlbauer offers a milestone in card personalization solutions: A highly flexible development basis for customized card applications. Input and output are the only fixed modules. And even here you can choose between standard magazine feeders or volume magazine changers for high autonomy times. All other process stations can

be freely configured by the customer, whether they are set up onto existing process units or have to be completely developed. Seven free stations per module provide a flexibility never realized in the card industry before. CCT 6000 is the best platform to realize your ideas. Thereby, it reaches a maximum mechanical throughput of 6,000 cards / hour.


� Card feeding from input stacker or magazine (single multiple units) � Friction and scratch free card separation with integrated double card

detection system � Card output stacker or magazine (single or multiple units) with separate

reject bin) � Automatic magazine changer and buffer systems optionally available � Project / client depending integration of necessary process units for: �Printing on card surface �Chip pre-personalization / personalization, special tests etc. �Contact and / or contactless �Optical, mechanical, electrical control and processing units �Customized processing units

� Security locks on all module doors � Operator / service / administrator identification by biometric verification

on request � Environment conditions: Room temperature: 23°C; ±3°C


Key Features

� Industrial designed high-speed pre-personalization / personalization system, technologies and / or special test processes

� Wide range of customization possible � Most flexible individual process module development and integration � Easy upgradeable / switching of process modules � MCES or MCES including MB Product Designer � INCAPE ready


Technical Data


� IC Module types: Processor modules: T=0 / T=1 Memory modules: I2C bus / 2;3-wire Contactless: ISO 14443 / 15693

� Customized processing units: Up to 7 positions � Interface: Ethernet � Throughput: Up to 6,000 cards / hour;


ID Card

Banking Card


32

HSO 30010Fully Automatic High-Speed Personalization System

30,00025,00020,00015,000 40,00035,000

UPH

Card input feeder

DOD inkjet print

Turning

Label application

Output conveyor

kEY MODULES

33

MB INCAPE

Banking Card

ID Card

Mailing

Software


The HSO 30010 is a fully automatic high-speed inkjet personalization and labeling system for plastic or paper-based cards according to format ID-1. It provides automated individual personali-zation of every card with a throughput of up to

30,000 cards / hour. Optionally, the system can be equipped with a proved magnetic stripe encoding system as well as with a camera system to inspect the personalized data and / or the tacking of the label.

Key Features

� Industrial designed high-speed personalization for high-volume production

� Thin cards possible optional � MCES / INCAPE ready

Technical Data


� Magstripe coding: Write / read modules, HiCo, LoCo � Interface: Ethernet � Throughput: Up to 30,000 cards / hour;




� Input feeder with high capacity and refillable during production run � Magnetic stripe encoding; HiCo / LoCo � Inkjet personalization �Drop on demand �Continuous ink �Optional different pre-treatments and UV-hardening systems

� Vision system for OCV and / or quality control � Labeling unit for stripe applications � Vision system scratch-off check � Output belt conveyor (2 or 4 parallel systems) � Special card sorting system possible optional � Security locks on all module doors � Operator / service / administrator identification by biometric verifi-

cation on request � Environment conditions: Room temperature: 23°C; ±3°C


Banking Card


34

INlINEMAIlCard Personalization and Mailing In-Line System

Barcode reader 1D, 2D foronline carrier-card-matching

Cards-on-carrier verification(sensoric system or vision inspection)

Carrier buffer, sheet separation and alignment

Card affixing

Carrier printer

Output conveyor (optional)

Check weigher (optional)

Multifolding

Label application(hot melt process optionally available)

Envelope inserting, humidification & closing

Enclosure stations

Carrier sheet collecting

Reject bin

* SCP 501 / 801 / 1501

+

Combined card personalization and mailing

SCP Series *

UPH1,000 5,0004,0003,0002,000 6,000

kEY MODULES

INLINEMAIL

35

MB INCAPE

Banking Card

ID Card

Mailing

Software


With the process unit INLINEMAIL, Mühlbauer presents a revolutionary concept for more efficient mailing of cards. This machine extension concept for SCP 501 / 801 / 1501 is based on many years of experience with systems in production. It is the result of years of intensive technical and software development

efforts. The modules boast a cost-efficient design, but nevertheless provide highest operator friendly service as well as excellent quality. With a throughput of up to 1,500 envelopes / hour, the extension process unit INLINEMAIL is an ideal solution for mid volume in-line mailing.


� Card feeding by card handover from personalization system � In-line or off-line printer systems for letter printing � Up to 4 card attachable per letter � Up to 2 attachment inserting stations � Weight-check and postaging unit optional � Optical / electrical control systems available � Security locks on all module doors � Operator / service / administrator identification by biometric

verification on request � Environment conditions: Room temperature: 23°C; ±3°C


Technical Data


� Letter formats: A4, A5, A5 horizontal, US letter, US legal

� Envelope formats: C6, C5/6 (DIN long), C5, No. 9, No. 10, A10

� Folding types: C- / Z- / V- (half ) / Double-parellel � Card / letter matching: Chip, magnetic stripe, optical

(vision or barcode reader) � Interface: Ethernet � Throughput: Up to 1,500 envelopes / hour;


Key Features

� Industrial designed in-line mailing system for card mailing and finishing � Suitable for in-line mailing attached to SCP series � Latest technology and know-how standards � Various integration of in-line quality control features � MCES or MCES including MB Product Designer � INCAPE ready


Mailing

36

CARDMAIl 1500Card Mailing System




Carrier printer

Carrier pre- and post-folding


Turning stations


Card affixing

Card input and verification(option for stand-alone-version: mag-stripe, chip readers, vision inspection)

Enclosure stations

Reject bin

Output conveyor

Check weigher

Envelope inspection


Job separation

Envelope sorting

kEY MODULES

UPH1,000 5,0004,0003,0002,000 6,000

37

MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer’s in-house developed card mailing system CARDMAIL 1500 is a fully automated, cost-effective solution for card delivery. The machine is suitable as a stand-alone system or as an in-line integrated solution (linked to a card personalization system such as Mühlbauer SCP series). Mühlbauer’s CARDMAIL 1500 is a modular solution, able to work with various carrier printers to create individual letters as well as handling simplex / duplex page printing. Cards can be identified before the attachment in different

ways. A key benefit is the high flexibility regarding the fixing of the card by glue (e.g. hot melt or label dispensing), enclosure of attachments and folding of the carriers. Due to its standardized modules the CARDMAIL 1500 offers a very competitive price with minimal footprint and highest yield. All Mühlbauer CARDMAIL lines collaborate with the open universal personalization platform MCES as well as the production and personalization management system Mühlbauer INCAPE.

Key Features

� Industrial designed card mailing system � Highly modular and flexible system design � Latest technology and know-how standards � Various integration of in-line quality control features � Card matching by chip / magnetic stripe / printed data or bar code � Easy upgradeable / switching of process modules � MCES or MCES including MB Product Designer � INCAPE ready

Technical Data


� Letter formats: A4, US letter according to ISO 216 � Envelope formats: C5/6 (DIN long),

C6/5 (DIN long +), C5 � Folding types: C- / Z- / V- (half ) � Card / letter matching: Chip, magnetic stripe, optical

(vision or barcode reader) � Interface: Ethernet � Throughput: Up to 1,500 cards / hour;



� Card feeding from input stacker; separation free of scratches and damaging of cards

� In-line or off-line printer systems for letter printing � Up to 6 cards attachable per letter � Up to 12 attachments inserting stations � Weight-check unit optional � Optical / electrical control systems available � Sorting module optional � Security locks on all module doors � Operator / service / administrator identification by biometric




Mailing

38




Carrier printer



kEY MODULES

Turning stations

Card affixing

Enclosure stations

Reject bin

Output conveyor

Check weigher

Envelope inspection


Job separation

Envelope sorting




UPH1,000 5,0004,0003,0002,000 6,000

39

MB INCAPE

Banking Card

ID Card

Mailing

Software



Key Features

� Industrial designed card mailing system � Highly modular and flexible system design � Latest technology and know-how standards � Various integration of in-line quality control features � Card matching by chip / magnetic stripe / printed data or barcode � Easy upgradeable / switching of process modules � MCES or MCES including MB Product Designer � INCAPE ready

Technical Data


� Letter formats: A4, US letter according to ISO 216 � Envelope formats: C5/6 (DIN long),

C6/5 (DIN long +), C5 � Folding types: C- / Z- / V- (half ) � Card / letter matching: Chip, magnetic stripe, optical




� Card feeding from input stacker; separation free of scratches and damaging of cards

�Automatic magazine changer and buffer systems available optional � In-line or off-line printer systems for letter printing � Up to 6 cards attachable per letter � Up to 12 attachments inserting stations � Weight-check unit optional � Optical / electrical control systems available � Sorting module optional � Security locks on all module doors � Operator / service / administrator identification by biometric



Mühlbauer’s in-house developed card mailing system CARDMAIL 3000 is a fully automated, cost-effective solution for card delivery. The machine is suitable as a stand-alone system or as an in-line integrated solution (linked to a card personalization system such as Mühlbauer SCP series). Mühlbauer’s CARDMAIL 3000 is a modular solution, able to work with various carrier printers to create individual letters as well as handling simplex / duplex page printing. Cards can be identified before the attachment in different

ways. A key benefit is the high flexibility regarding the fixing of the card by glue (e.g. hot melt or label dispensing), enclosure of attachments and folding of the carriers. Due to its standardized modules the CARDMAIL 3000 offers a very competitive price with minimum footprint and highest yield. All MB CARDMAIL lines collaborate with the open uni versal personalization platform MCES as well as the production and personalization management system MB INCAPE.

Mailing

40




Auto loader or carrier printer



kEY MODULES

Turning stations

Card affixing

Enclosure stations

Reject bin

Output conveyor

Check weigher

Envelope inspection


Job separation

Envelope sorting




UPH1,000 5,0004,0003,0002,000 6,000

41

MB INCAPE

Banking Card

ID Card

Mailing

Software



Key Features

� Industrial designed high-speed card mailing system � Highly modular and flexible system design � Latest technology and know-how standards � Various integration of in-line quality control features � Card matching by chip / magstripe / printed data or barcode � Easy upgradeable / switching of process modules � MCES or MCES including MB Product Designer � INCAPE ready

Technical Data

� Card types: format/materials ID-1 cards / PC, PVC, ABS, PET, PETG, TeCoLas®

� Letter formats: A4, A5, US letter, US legal according to ISO 216

� Envelope formats: C6, C5/6 (DIN long), C5, No. 9, No. 10, A10

� Folding types: C-, Z-, V-fold or double-parallel-fold � Card / letter matching: Chip, magstripe, optical




� Card feeding from input stacker � Automatic magazine changer and buffer systems optionally available

optional � Label dispenser for cards � Up to 4 card attachable per letter � Up to 12 attachment inserting stations � Weight-check and postaging unit optional � Optical / electrical control systems available � Sorting module optional � Security locks on all module doors � Operator / service / administrator identification by biometric


Humidity: 50%; +/-10%

Mühlbauer’s in-house developed card mailing system CARDMAIL 6000 is a fully automated, cost-effective solution for card delivery. Mühlbauer’s CARDMAIL 6000 is a modular solution, able to work with various carrier printers to create individual letters as well as handling simplex / duplex page printing. Cards can be identified before the attachment in different ways. A key benefit is the high flexibility regarding the

fixing of the card by label dispensing, enclosure of attachments and folding of the carriers. Due to its standardized modules the CARDMAIL 6000 offers a very competitive price with minimal footprint and highest yield. All MB CARDMAIL lines collaborate with the open universal personalization platform MCES as well as the production and personalization management system MB INCAPE.

Mailing

42

SCP CARDPACKCard Packaging and Delivery System

kEY MODULES

UPH1,000 5,0004,0003,0002,000 6,000

Card turning

Vision inspection

Barcode reader


Card collecting

Chip reader Label application

Card banding

Output conveyor

43

MB INCAPE

Banking Card

ID Card

Mailing

Software



Key Features

� Industrial designed card packaging and delivery system � Latest technology and know-how standards � Various card identification and reader units selectable � Card collection according to customized batch criteria � MCES or MCES including MB Product Designer � INCAPE ready

Technical Data


� Card identification: IC processor module contactless based and contact based

� Barcode reading: Linear barcode (1D) or matrix barcode (2D)

� Vision inspection system: For OCR and OCV of document / serial numbers; 1D or 2D barcode reading / matching

� Interface: Ethernet � Throughput: Up to 4,000 cards / hour;

depending on number of cards per package



detection system � Automated packaging batch selection by barcode identification and

matching � Automated card identification of each single card with dedicated

reader unit(s) � Automated counting and collecting of cards according to packaging

criteria(s) � Number of cards per package: 1 - 50 � Automated banding of each card package � Printing of card package data onto sticker with applying unit � Single output conveyor belt for finished card packages � Operator / service / administrator identification by biometric verifi-

cation on request � Environment conditions: Room temperature: 23°C; +/-3°C

Humidity: 50%; +/-10%

The SCP CARDPACk offline packaging represents a revolutionary concept ensuring the most efficient packing for the distribution of identity cards. This machine concept is based on many years of experience in the production of personalization and mailing systems. It is an optimized platform for individual processing of production orders. Thanks to the modular approach and latest control and monitoring mechanisms, the system is well prepared for future applications. High-performance components ensure

an increase in efficiency and a considerable reduction of maintenance requirements while being easy to operate.The SCP CARDPACk guarantees a clearly increased production output thus reducing the costs for personalization and issuance of cards. Due to the modular setup, the packaging system meets today’s requirements regarding secure production and is prepared for future modifications and extensions.

Mailing

44

MCESPersonalization Software

Todo, in Progress and Finished Queues

Job Page

Options Page

Documents in their Locations

Machine Page

Options Page

Documentation Display Chip Coding Stations

kEY FEATURES

� Intuitive and secure user interface � Open interfaces � Adaptable for all purposes

� Identification documents � Telecommunication � Payment � Others

� Multiple data input formats � Chip OS specific coding applications � Configurable payment application scripts

� High-secure document and data processing � In-line card data testing

� Data pre-test � Sample post-test � Full test

� Customizable reporting � Vendor independent extensions through

powerful SDk with system simulator � Highly scalable system � Runs on all machine sizes

45

MB INCAPE

Banking Card

ID Card

Mailing

Software


FEATURES & ADVANTAGES

The User

has an intuitive and easy to use front-end, allowing easy and intuitive control of personalization jobs, processes and reports.

The Administrator

finds an environment allowing the fine-tuning of the security and a system that fully complies with the requirements for secure document production in the ID, tele communication or the banking areas. The MCES is ideally suited to run within the restrictions set out by PCI, the best prac-tices as set out for EMV personalization, or the regulations prescribed by credit card companies.

The Supervisor

can get in-depth reporting that allows the management to make in-formed decisions.

The Management

gets a tried and proven system, as the MCES has been in use since 1999. It can be adapted easily and cost-effectively to new card products. Where required this can even be done independently of Mühlbauer, the machine vendor. Thus Mühlbauer gives its clients a speed and price advantage over users of other equipment. Therefore Mühlbauer empowers its clients to be able to take advantage of new opportunities in the market.

Embosser Character Mappings

The MCES is able to support different interface methods. The Mühlbauer data acquisition handles the option of input files with a variety of different formats ranging from classic formats like Tag Length Value ( TLV ) coded files, through Comma Separated Lists (CSV) flat files, to XML files. The data required for the personalization process is merged with the product information within the MCES.

All personalization data can be buffered in encrypted form and deleted after use. The backend of the MCES are the Mühlbauer master system and various processing units. After the personalization finishes all stored person-alization data is deleted. These processing units operate the individual personalization actions during which a large amount of logging data is generated allowing the generating of reporting information in XML. This in turn can be transformed into any required format.

Info and Error Messages

Message Page

Options Page

Software

The personalization management system integrates incoming data with product definitions in a similar way as a mail merge process. Additionally the MCES is a personalization management system controlling the associated physical and electrical personalization pro-cesses.The MCES handles personalization data from a variety of different input methods, formats and applies them to the cards, regardless whether magnetic stripe, chip

encoding, or one or more of the various optical perso-nalization processes, such as thermo-transfer printing, laser engraving, embossing or indent printing. The MCES manages all personalization processes within one software system.All this technology has to serve the purpose of helping the customer to make the best use of his investment. Therefore the system has been optimized to give every stakeholder the best value for his money.

46

� New contactless card test features: � 100% measurement of resonance frequency, Q-factor and band width

for dual interface and contactless cards � Independent RFID technology � Full integration in machine software including logging of measurement data for each card � Optional measurement of card reading distance � Available for Mühlbauer CMI and SCI series � Available for other machines on request

� Reliable services on the lifetime of Mühlbauer equipment � 100% automatic quality check � Entire process inspected for highest quality and antenna functionality

Mühlbauer EMV Software Solutions

EMV IN-LINE VALIDATION TESTERfor Banking Card Solutions

EMV RESONANCE FREQUENCY TESTERfor Banking Card Solutions

kEY FEATURES

kEY FEATURES

� In-line testing of personalized EMV banking cards for data integrity, plausibility and EMV standard compli-ance in less than 5 seconds

� The validation station is integrated into the Mühlbauer personalization solution: No manual sample testing and no re-sorting of test samples into the card batch

� Chip personalization is followed by card testing with almost no performance interference. � Zero-fault-delivery policy: comprehensive performance testing conducted on all personalized cards � Guaranteed delivery of validated cards – no shipping of any defective or faulty cards � The personalization report contains the test results showing the type of EMV profile personalized and the

validation result (pass / fail) for each tested card � Labor saving and security improving product: improves de livery quality due to the reduction of the human

error factor

47

MB INCAPE

Banking Card

ID Card

Mailing

Software


The EMV personalization package provides an easy and cost efficient way to personalize EMV chips. In the solution a key feature is the Chip Operating Sys-tem (COS) specificity of the chip personalization ap-plication, allowing the personalization of chips with a specific chip operating system with different applets

using the same personalization application. Mühlbauer has implemented a large number of such applications for various different chip operating systems on the MULTOS, Java card platforms, as well as Native OS from many different vendors.

EMV SOFTWARE TOOLCHAINPersonalization Solution

� Built-in support of XML, P3, DC and text formatted input files � Quick reaction – rapid product development: GUI tool for quick, easy and free creation of new card profiles � Rapid product deployment: One coding application per Chip OS - encoding all chips of one Chip OS type � Independence: No need for source code modifications for new EMV profiles � Saving of money: No extra costs or limitation of number of issuers and EMV profiles. No additional costs for

additional machines, card products, chips or additional sites. And of course: No annual or usage based costs

Components

� Data acquisition: intuitive production setup of personalization equipment; The application accepts and transforms raw cardholder data

� CardInk data preparation: Processes raw cardholder data for personalization – for a fast and easy way to prepare all the personalization data not only the chip.

� EMV chip coding application: converts EMV personalization data into the correct APDUs for the chip operating system

� EMV framework in combination with FIPS 140-2 Level 3 Hardware Security Modules (HSM) for secure usage and storage of cryptographic keys

kEY FEATURES

Card HolderData File

eMV Data PreparationCardink

PersonalizationSystem

raw Data

Software

48

MB Instant Issuance SolutionInstant Issuance Software

� Strong user authentication and administration � Inventory management � Production reporting � Auditing and tracking mechanism � Cardholder PIN selection � Centralized Hardware Security Module (HSM) � Network diagnostic service � Automatic update management � Support of EMV cards: Chips of all leading chip providers � Platform independence: Integration of any personalization device possible � Interface to the bank core / card management system

kEY FEATURES

Card Usage

Client

Card Issuance

enrollment

Branch

BANK

ISSUAnCe

49

MB INCAPE

Banking Card

ID Card

Mailing

Software


Mühlbauer’s product philosophy is to provide you with the tools necessary for setting up and running their own business. The instant issuance solution provides an outstanding and unique flexibility and convenience with its hybrid approach of standalone application and

service oriented architecture.The architecture and concept of the solution provides plenty of space and flexibility to grow your business in new ways and take advantage of changing market conditions.


Instant Issuance

Traditionally, bank cards, whether magnetic stripe or EMV, are personal-ized in batches, in a highly secure environment and usually at a centralized facility. Although this is an efficient and secure way, there are certain situa-tions that require a different approach: Instant issuance. With Mühlbauer’s instant issuance system cards are immediately produced and issued to the customer. This results in an improved cardholder experience and customer satisfaction, allows emergency card replacement, reduces card delivery costs and allows banks to differentiate from their competitors.

Instant card issuance enhances customer satisfaction as customers receive their new or reissued card immediately and can leave a bank branch with the new fully functional card in a few minutes without having to wait several days for a card.

Moreover, this way of card issuance allows customers to choose their own PIN and therefore eliminates the waiting time for a PIN mailer and the need to change the PIN later on. As a consequence, this way of card per-sonalization can reduce the distribution costs and ensures that it is secure and reliable. This is achieved by removing the need of sending the cards and PIN mailers to the customers (usually in the post) as the new card is physically handed over to the cardholder.

Mühlbauer’s Instant Issuance System enables you to:

� Improve the document owner experience by delivering differentiated card lifestyle products

� Increase the profitability and revenue of cards issued: Within seconds increased activation and utilization

� Enhance security with handover of fully tested and verified cards � Prevent complex or costly delivery of cards � Issue cards in new and different ways with support of major brands of

personalization equipment � Stay flexible and future proof with an open and modular system that

can be extended at any time for future requirements

The solution requires minimum setup time, offers flexible customiza-tion capabilities and ensures low setup and running costs. It provides the all-in-one solution as it combines magnetic stripe and EMV card data preparation, card personalization and issuance procedures.

Software

50

Color DensitometerMeasuring of color density

UV-Light CabinetInspection of various printing processes

Measuring MicroscopeMeasuring of embossing distances

Card Personalization Testing Equipment

QUAlITY ASSURANCETesting Equipment

DLT 500Peel force tester

CTG 100 / 200Card thickness / cavity depth gauge

CSG 100 / 200Card size gauge

Card Body Testing Equipment

SCF 2300Flexion test system

SCT 2400Torsion test system

TWT 2500Three wheel testing system

MAT 1230

Smart Card Testing Equipment

Module adhesion testing system

51

PRODUCT PORTFOLIO

Your One-Stop-Shop Technology Partner

� Identification of Customer Requirements

� Planning & Design

� Implementation

� Ongoing Operations

� Worldwide Locations for Service & Support

� Worldwide Spare Parts Supply

� Reaction Time & Full Service Contracts

� Service & Maintenance Management

� Updates / Upgrades

� Teleservice, Remote Access & Hotline

� Training & Support on Different Levels

� Production & Administration Support

Consulting

Cards & ePassports

� IC Module Production

� Card Body & Smart Card Production

� Holderpage & Booklet Production

� Card & ePassport Personalization

� Packaging & Mailing

Automation

Service

TECURITY®

� Precision Engineering

� Surface Engineering

� Document Issuance Solutions for eID, ePassport,

Driver’s License, Vehicle Registration

� Border Managment Solutions

� Production Facilities

Consulting

Parts & Systems

RFID / Smart Label

Traceability

� Antenna Production & Inlay Assembly

� Converting

� Personalization

� Marking

� Process Automation & Board Handling

Semiconductor Backend

� IC Module Production

� Carrier Tape Production & Forming

� Die Sorting

� Flip Chip LED

Vision Inspection Systems

� Industrial Inspection Systems

� Security Inspection Systems

Flexible Solar Technology

� Flexible Solar Cell Technology

CONTACTS WORLDWIDE Mühlbauer GermanyMühlbauer Group

Josef-Mühlbauer-Platz 1 93426 Roding, Germany

Phone: +49 9461 952 0 Fax: +49 9461 952 1101

Mail: [email protected] Web: www.muehlbauer.de

Mühlbauer USAMühlbauer Inc.

226 Pickett`s Line Newport News, VA 23603-1366, USA

Phone: +1 757 947 2820 Fax: +1 757 947 2930

Mail: [email protected] Web: www.muhlbauer.com

Mühlbauer MalaysiaMühlbauer Technologies Sdn. Bhd.

3 Jalan TU 62 Taman Tasik Utama,

75450 Melaka, Malaysia

Phone: +60 6 2517 100 Fax: +60 6 2517 101

Mail: [email protected] Web: www.muehlbauer.com.my

Mühlbauer SerbiaMühlbauer Technologies d.o.o.

Evropska 17 22300 Stara Pazova, Serbia

Phone: +381 22 215 5100 Fax: +381 22 215 5130

Mail: [email protected] Web: www.muehlbauer.de

Mühlbauer SlovakiaMühlbauer Technologies s.r.o.

Novozámocká 233 94905 Nitra, Slovakia

Phone: +421 37 6946 000 Fax: +421 37 6946 501

Mail: [email protected] Web: www.muhlbauer.com

Mühlbauer ChinaMuehlbauer Technologies (Wuxi) Co., Ltd.

No 23. Huayi Road Wuxi New District

214135 Wuxi, Jiangsu, China

Phone: +86 510 8190 0100 Fax: +86 510 8190 0101

Mail: [email protected] Web: www.muehlbauer.cn

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