Capability Statement General New - Sustech...2"...
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1 SUSTECH ENGINEERING PTY LTD For Sustainable Engineering Solutions CAPABILITY STATEMENT
Transcript of Capability Statement General New - Sustech...2"...
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SUSTECH ENGINEERING PTY LTD For Sustainable Engineering Solutions
CAPABILITY STATEMENT
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SUSTECH ENGINEERING PTY LTD is a consulting engineering company aspiring to provide engineering and technical services of highest professional standard to the industry with a strong focus on safety, sustainability and innovation. We use our knowledge to create longer lasting value for time through experienced professional service and efficient risk management.
Our Principals and Associates have extensive experience across oil & gas, power, mining, chemical and water engineering with combined experience of over hundred years in complementary disciplines of Project Engineering.
Our team members have worked in different countries and are familiar not only with different cultures, but also relevant engineering practices codes and standards.
We bring in combined local and global knowledge for the benefit of Australian industries as per the local conditions and Australian industry regulations.
We provide engineering consultancy and execute project and engineering management for small to medium green field and brown field projects. We are solution providers for technical problems and niche services.
We take up roles of Owner’s Engineer, Lender’s Engineer or Detail Design Engineer. We stand as your partner at any stage of the project -‐ be it conception, execution, operation-‐maintenance or integrity and asset management.
About Us
Services on Offer
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INDEPENDENT THIRD PARTY VERIFICATION/ VALIDATION/ AND CODE COMPLIANCE AUDIT
ü Design and MDR verification of pipelines as per AS 2885.1, AS2885.2, AS2885.5 ü Design and MDR verification of power and process piping as per ASME B31.1, 31.3, AS 4041 ü Verification of pipeline relifing study as per AS 2885.3 ü Design and MDR verification of pressure vessels as per AS 1210 ü Design and MDR verification of atmospheric storage tanks as per API 650 ü Technical and code compliance audits of oil and gas, mining, power installations related to piping,
mechanical static equipment and civil structural of process plants to ASME and AS
NICHE ENGINEERING
ü Stress analysis of high temperature, high pressure, and cryogenic piping ü Stress analysis of pipelines and facilities. ü Providing design review in different stages of the project to ensure project goal is achieved and
quality is maintained. ü Technical troubleshooting and providing engineering solutions and services for pipelines, piping
systems and static equipment to operating companies, with due focus on safety, production process and environment
ü Technical study/ review of new or existing process and installations ü Finite Element Analysis of small and large equipment and structures ü Material Selection study ü Energy efficiency audit and solutions ü Solar Power Generation Engineering
OTHER SPECIALS
ü Secondment of capable engineers to suit your short and long term needs of Engineering management, design review, installation review
ü Technical Training ü Translation of Engineering documents from Bengali, Hindi, Mandarin, French, Italian and German to
English ü Interpretation of Chinese Standards (GB) and checking suitability with Australian Standards
Special Services
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MECHANICAL
ü Pipeline Design Engineering and Analysis to AS 2885, EN 13480, ISO 14692; ü Piping Engineering and Analysis to AS 4041, ASME B31.1, B31.3; ü Plant Design and 2D and 3D Layout; ü Pressure Vessels Design Engineering and Analysis; ü Tank Design Engineering and Analysis; ü Bulk Material Handling Engineering; Jack up, FPSO and fixed leg offshore equipment and facilities
engineering ü Design and specification of process equipment packages ü Design and specification of rotating machinery package ü Orifice flow measurement using Crane and AGA 3 methods ü Engineering for rolling contact stress, coil springs, transmission shafts, triaxial stress states, water
hammer, piping blinds and spades, flange pressure v. temperature rating, flange bolting by torque, pipeline MAOP, start air receiver sizing, centre of gravity, clevis, padeye, skid lifting, sea fastening, plate stress, explosion vents
ü Heat transfer model for pipe with conductive, convective and radiant modes ü Heat transfer through flat and tubular plates calculation
PROCESS
Oil & Gas ü Fuel transportation, storage and distribution system design ü Gas gathering, processing, transmission, laterals, metering, pressure reduction and
distribution system design ü Single phase liquid and gas pipe flow simulation
Comprehensive Capabilities Discipline-‐wise:
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ü Single and multi-‐phase line sizing ü Gas pipeline flow and thermal modeling ü Centrifugal gas compressor modeling ü Centrifugal pump modeling ü Gas expander/compressor simulation ü LPG Straddle plant pipeline shrinkage model ü Vertical gas scrubber sizing ü Multi component gas mixture thermodynamic and transport properties ü Engineering for compressible orifice flows at high dP ü Calculations for sizing of PSVs to AS, ASME and API ü Facility and pipeline blowdown thermodynamics ü Gas storage reservoir modeling
Power Generation
ü Combined cycle power systems ü Power Block ü Balance of Plant
Utilities
ü Steam, Air, Water, lube oil, and other utility system design
Mining ü Slurry system
CIVIL/STRUCTURAL
ü Analysis and design of various power/process plant buildings and utility buildings like workshop, warehouse and storage shed
ü Design of foundations including reactors, equipment and tank farm ü Analysis and design of plant structures, technological platforms, pipe racks & supports ü Modularisation studies ü Development of 3D Models ü Development of specification and work packs ü Design of substation including transformer bunds, fire walls and switchyard structures ü Design of retaining walls, water tanks and pits ü Design of conveyor supporting structures, transfer stations and drive stations
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ELECTRICAL
ü Hazardous area equipment design and selection ü Power generation open & combined cycle plants design ü Substations design ü Transmission and distribution network planning ü Mining, mineral resources and heavy industrial plant design ü Solar Power Generation Engineering
SAFETY AND RISK
ü Facilitation of Risk assessment, HAZID, HAZOP workshops ü Hazardous area classification ü Process safety assessment ü Mechanical Installation safety assessment ü Thermal desorption plant design for remediation of toxic and waste products
CONSTRUCTION SUPPORT SERVICES
ü Engineering support for construction and commissioning ü Assessment of WPS/WQR as per ASME Section IX, AS 2885.2, B31.1, B31.3 ü Review of Manufacturing Data Report (MDR) ü Development of Commissioning Plan ü Lift study review
INSPECTION
ü Inspection and recommending repair of atmospheric storage tanks as per API 653 by certified inspectors
ü Onsite assessment of brownfield structures and modifications.
RELIABILITY
ü Development of maintenance strategies and plan for plant and equipment ü Estimation of residual life of atmospheric storage tanks ü Structural integrity study ü Piping and pipeline health study
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ü Maximum value for your money through efficient project delivery ü Quick response time and customized service ü Project/ installation compliance to Australian safety and statutory regulations. ü Optimally engineered and clearly defined options, costing and suggestions for making investment
decisions on new engineering projects, expansions or modifications of existing installations. ü Dependable engineering service provider to deliver your project successfully within budget and
schedule. ü Exact requirement of real estate and materials; appropriate equipment for easy and efficient
operation of plants. ü Reliability and asset integrity engineering support for maximum value return from installed plants
with minimum disruption of plant production and maintaining cash flow to the business. ü Smooth interface and minimum disruption with your existing facility for brownfield projects
Benefits You Get
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SOUMEN GUHA
Principal
Soumen is a Mechanical Engineer with 20+ years of international experience in Piping, Pipeline, Mechanical Engineering and Project Management in the fields of Oil & Gas, Power, Mining-‐Metal and Chemical industries across India, China, Malaysia and Australia. He is familiar with most contracting options i.e. PMC, EPCM, Lump-‐Sum Turnkey, Alliance, Risk Reward, Reimbursable, Cost+Fee. He has working experience with various E&Ps, Contractors & Licensors e.g. XOM, Shell, Petronas, Woodside, CoP, and Bechtel. He has special ability of problem solving in challenging and complex work situation. He is an engineer with positive attitude and has natural leadership ability with a bearing of responsibility and integrity. He believes in team effort and knowledge sharing as key to success. He has established track record as independent validator of design and MDRs of pipelines, facilities, process and power piping, tank farms and pressure vessels. He has successfully executed Project management and engineering management.
DENNIS KIRK BURNNAND
Principal Adviser
Dennis began his career in 1975 and has since gathered extensive design experience in oilfield production pipelines, plant piping systems, gas treating, gas transmission, gas metering, gas compression and mechanical equipment packages including pressure vessels, pumps and compressors. His skills include project management, engineering management, design supervision, site supervision, commissioning, start-‐up assistance, specification of process equipment and rotating machinery packages. He has acted as client’s representative. Dennis’ activities include technical studies, verification and validation of major facility design and construction records, design and specification of oilfield pipeline systems in steel, glass reinforced plastics (GRP), high density polyethylene (HDPE) and reinforced thermoplastics (RTP). Dennis has developed design methodologies for the application of GRP and RTP to high pressure pipelines and HDPE for low pressure pipelines and has been a key contributor to updating various AS and ISO Standards for these materials.
SANKAR GHOSH
Principal Mechanical Engineering Consultant
Sankar is a Mechanical engineer with over 38 years of experience in the design and engineering of mineral processing (Gold, Copper, Nickel, Alumina, Diamond), carbon black projects, cement projects and chemical plants in Australia and overseas. He has successfully executed conceptual design, feasibility study, detailed design and engineering, plant operation, productivity improvement studies, trouble shooting, testing and commissioning management, technical advising, review and estimation. He has specialist knowledge and experience as an equipment engineer in preparation of technical specification, tender document, technical evaluation and placement of order for large dry and wet Grinding Mills, Rotary Kilns, Calciners, Reactors, Ship Loaders, Ship Unloaders, large Apron Feeders, Stackers and Reclaimers.
Pen Portrait of Key Personnel
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MAHMOUD KEIKHA
Principal Process Engineering Consultant
Mahmoud has worked for 40 years as a professional Process Engineer within the international Oil and Gas industry in Europe, Middle East, North Africa and Australia. His experience covers conceptual study, feasibility study, front end engineering and design, and detailed engineering for topsides of offshore facilities (FPSO & Fixed Platforms) as well as onshore refineries, gas treating plants (sweetening & dehydration), petrochemical plants, LPG and LNG facilities. He is experienced in project execution from FEED to commissioning including procurement activities, bid evaluation for process equipment. He has extensive knowledge of using Questor software for field development and economics studies of onshore and offshore oil and gas facilities. He is proficient in all industry standard process software.
JOHAN LOMBARD
Principal EC&I Engineering
Johan is an EC&I engineer with 20+ years of international experience in oil and gas, mining, and power plants.
TIRTHANKAR BANERJEE
Principal Renewable Energy Engineer
Tirthankar is a Renewable Energy Engineer with 35+ years of international experience.
Our Associates
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The principals and associates of Sustech have worked across several small and large projects in companies ranging from multinationals to locals. The projects are categorized into following.
OIL AND GAS
Upstream Oil & Gas
ü Design and specification of oilfield waterflood network in GRE for Chevron, Barrow Island ü Design and specification of oilfield flowline network in GRE for Chevron, Barrow Island ü Engineering manager for Chevron, Barrow & Thevenard Island services contract ü Remediation of onshore oilfield pipelines in CS and GRE for Chevron, Barrow Island ü Development of piping specifications to ASME B31.3, AS 2885, EN 13480, ISO 14692 ü Develop documentation for approval of spoolable RTP pipe for high pressure oilfield pipelines ü Independent engineer role for major investors and bankers in oilfield projects ü Thar Jath Development Project, Sudan (Upstream crude processing project) -‐ Client: WNPOC
(Joint Venture of Petronas, ONGC Videsh and Sudan Petroleum) ü Onshore Desander Skid Project and Offshore Desander Skid Project – Client: Exxonmobil; SHELL
SARAWAK Sdn Bhd ü Piping maintenance support in off-‐shore platform -‐ Client: MODEC ü Technical Trouble shooting in Puffin FPSO project -‐ Client: AIBEL
Gas Gathering
ü CSG processing and compression facility -‐ Client: QGC ü Option study of pipeline materials for flow lines of coal seam methane gas and CAPEX and OPEX
estimate in GLNG Upstream Pipeline study -‐ Client: Santos ü Member of ISO 14692 workgroup to re-‐write the standard for GRP pipe applications
Gas Processing
ü Bass Gas Asset and Operation Integrity Management Advisory Services project -‐ Client: Origin energy
Gas Transmission
ü Design of SEAGas pipeline compressor stations ü Compression unit and compressor wheel selections for DBNGP and SEAGas pipelines ü Independent third party validation/ verification of design, MDR and relifing study documents for
gas pipeline, compressor stations, pipeline looping, metering stations, fuel gas conditioning and pressure reduction stations, gas heating system pipeline laterals – DBNGP Expansion, Parmelia Pipeline, Newman Power Station project; Karratha Power Station Project; HEGT Metering station; Neerabup Power Station -‐ Client: DBP, APA, W.Net Energy, EPIC, Leighton, BBL.
ü HEGT fuel gas pipeline, Domgas metering station, Gorgon upstream joint venture metering station FEED, EGP Capacity Expansion – Compression pre-‐FEED & QCS04 Construction Support,
Previous Experience
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QGP Capacity Expansion – Compression FEED & Detailed Engineering, Cape Lambert power station gas conditioning project -‐ Client: Verve Energy, Woodside, Chevron, Alinta Asset Management, Jemena, MCC CL, BBL
ü Detailed audit and FEED engineering for MAOP upgrade of the DBNGP ü FEED engineering for DBNGP Stage 2 and Stage 3 capacity expansion upgrades ü Unaccounted for gas (UAFG) modeling and software development for DBNGP ü Prepare AS 2885 Issue Paper and Appendix AA on application of GRE to high pressure pipelines
Gas Distribution
ü Concept engineering and cost estimation for gas transmission and distribution to remote towns in the BAG pipeline route – Client: Department of State Development WA
Crude Processing
ü Tatipaka Refinery, ONGC in PV Elite & ADLPIPE.
Petrochemical Refineries
ü Design and specification of water pipelines in GRE for BP Refinery Kwinana ü Independent third party design verification of pressure vessel modification as per AS1210
Wagga Wagga pressure vessel certification project -‐ Client: Southern oil ü Ultra Low Sulphur Diesel revamp project -‐ Client: Shell, Texas, USA ü CSPC Nan Hai Petrochemical Refinery Project -‐ Client: Shell, CSPC, China
Fuel Storage – Tank Farm
ü Diesel Storage Facility and fuel management system Concept, FEED, Detail Engineering and cost estimation -‐ Pilbara Iron – Fuel Infrastructure & Logistics; Preliminary Engineering Study, RGP6 project; Sino Iron Ore fuel supply project -‐ Client: BHPBIO through FAST JV; Darwin LNG fuel storage enhancement; Sino Iron; Conoco Philips
ü Independent third party design verification of drilling base oil prefabricated tanks Dampier Port Authority -‐ Client: Dampier Port Authority through Dialog Services
POWER GENERATION
Coal Fired Power Plant
ü Root cause analysis for ruptured turbine exhaust steamlines and turbine lube oil flange leakages; Re-‐running the breakdown boilers, fix the bailey header supports and yielded water walls; Review of Main Steam pipe, HRH, CRH and hanger system of boiler at CESC and WBPDCL
ü 2×120 MW coal based power projects of Tata Electric Company, Jamshedpur. ü Cogen Power Plant, Sugar Tech. Int., Philippines. ü RLA study of old power plants MPSEB Korba, TISCO Jamshedpur. ü Giral mine pithead lignite based 125 MW power plants
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ü Springerville (UK) Power Project
Combined Cycle Power Plant
ü Rijnmond (Holland) Combined Cycle Power Project (CCPP); Spalding (UK) (CCPP) Capacity – Each 800 MW -‐ Client: Intergen
Cogeneration Plant
ü Baggasse based cogeneration power plant in Globe Engineering/ UB Engineering, BOOT project
Biogas Fired CHP Plant
ü Designing Bio Gas based Cogeneration plant with GEA -‐ Client: Water Corp
SOLAR POWER PLANT
ü Designing small to large scale Solar Power Installations in Australia and abroad
ENVIRONMENT
ü Swan River Oxygenation project -‐ Client: Swan River Trust
CHEMICAL
ü HCL project of MDI train at CaoJing Shanghai; Client -‐ Bayer Material Science ü Preliminary engineering and CAPEX estimation in Tiwest expansion project -‐ Client: Tiwest
MINING
Mine Site
ü Design and detailing of mine headframes and shaft equipment – Client: Golden Spec JV Gold Mine
ü Design and detailing of Mt Newman Ore Sampler – Client: BHP ü Planning and site installation of equipment Foundry Sand Plant Upgrade – client: Wundowie Iron
and Steel ü Site management of contractors and site engineering Hill 50 Gold Mine Upgrade Client: Western
Mining Corporation ü Site engineering at minesite and Fortescue River rail crossing – Client: Hammersley Iron ü West-‐cliff coal washery detail engineering, client BHP Billiton
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Metal Refineries
ü Project Engineering Management – hydrogen, syngas and anhydrous ammonia pipeline-‐ Client: BHPB Nickel West Kwinana
ü Duplex stainless steel tank replacement; Replacement of existing Copper Boils (Brownfield activity) -‐ Client: BHPB Kwinana Nickel Refinery
ü Comalco Alumina Refinery (Australia) tankage and pumping
Steel Plant
ü Cooling water system and piping design of Blast Furnace LD converter & ; Client – TISCO ü Incident trouble shooting of LP steam turbine ü RH degasser unit by steam ejectors at Bhilai Steel Plant
Utilities
ü Safety shower audit and re-‐engineering for all Western Mining minesites ü Fuel and Lube Oil storage and management system at different BHPB and Rio Tinto sites
Spacecubed, 45 St. Georges Terrace, Perth WA 6000 Phone: +61 8 6162 0881
PO Box 1447, Booragoon WA 6954 Mobile: +61 435 164 103
Email: [email protected]
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