SUSTECH ENGINEERING PTY LTD For

Sustainable Engineering Solutions

CAPABILITY STATEMENT

Contact us: PO BOX 1447, Booragoon, WA 6954 Phone: 61 8 61620881, Mobile: 0435164103 Email: soumen.guha@sustech.net.au

ABOUT US

SUSTECH ENGINEERING PTY LTD is a consulting engineering company aspiring to provide engineering and technical services of highest professional standard to the industry with a strong focus on safety, sustainability and innovation. We use our knowledge to create longer lasting value for time through experienced professional service and efficient risk management.

Our Principals and Associates have extensive experience across oil & gas, power, mining, chemical and water engineering with combined experience of over hundred years in complementary disciplines of Project Engineering.

Our team members have worked in different countries and are familiar not only with different cultures, but also relevant engineering practices codes and standards.

We bring in combined local and global knowledge for the benefit of Australian industries as per the local conditions and Australian industry regulations.

SERVICES ON OFFER

We provide engineering consultancy and execute project and engineering management for small to medium green field and brown field projects. We are solution providers for technical problems and niche services.

We take up roles of Owner’s Engineer, Lender’s Engineer or Detail Design Engineer. We stand as your partner at any stage of the project - be it conception, execution, operation-maintenance or integrity and asset management.

Special Services Independent Third Party Verification/

Validation/ and Code Compliance Audit

- Design and MDR verification of pipelines as per AS 2885.1, AS2885.2, AS2885.5

- Design and MDR verification of power and process piping as per ASME B31.1, 31.3, AS 4041

- Verification of pipeline relifing study as per AS 2885.3 - Design and MDR verification of pressure vessels as per AS 1210 - Design and MDR verification of atmospheric storage tanks as per API 650 - Technical and code compliance audits of oil and gas, mining, power

installations related to piping, mechanical static equipment and civil structural of process plants to ASME and AS

Niche Engineering

- Stress analysis of high temperature, high pressure, and cryogenic piping - Stress analysis of pipelines and facilities. - Providing design review in different stages of the project to ensure project goal

is achieved and quality is maintained. - Technical troubleshooting and providing engineering solutions and services

for pipelines, piping systems and static equipment to operating companies, with due focus on safety, production process and environment

- Technical study/ review of new or existing process and installations - Finite Element Analysis of small and large equipment and structures - Material Selection study Other specials

- Secondment of capable engineers to suit your short and long term needs of Engineering management, design review, installation review

- Technical Training - Translation of Engineering documents from Bengali, Hindi, Mandarin,

French, Italian and German to English - Interpretation of Chinese Standards (GB) and checking suitability with

Australian Standards

Comprehensive Capabilities Discipline-wise:

Mechanical

- Pipeline Design Engineering and Analysis to AS 2885, EN 13480, ISO 14692; - Piping Engineering and Analysis to AS 4041, ASME B31.1, B31.3; - Plant Design and 2D and 3D Layout; - Pressure Vessels Design Engineering and Analysis; - Tank Design Engineering and Analysis; - Bulk Material Handling Engineering;

- Jack up, FPSO and fixed leg offshore equipment and facilities engineering

- Design and specification of process equipment packages - Design and specification of rotating machinery package - Orifice flow measurement using Crane and AGA 3

methods - Engineering for rolling contact stress, coil springs,

transmission shafts, triaxial stress states, water hammer, piping blinds and spades, flange pressure vs temperature rating, flange bolting by torque, pipeline MAOP, start air receiver sizing, centre of gravity, clevis, padeye, skid lifting, sea fastening, plate stress, explosion vents

- Heat transfer model for pipe with conductive, convective and radiant modes - Heat transfer through flat and tubular plates calculation

Process Oil & Gas

- Fuel transportation, storage and distribution system design - Gas gathering, processing, transmission, laterals, metering, pressure

reduction and distribution system design - Single phase liquid and gas pipe flow simulation - Single and multi-phase line sizing - Gas pipeline flow and thermal modeling - Centrifugal gas compressor modeling - Centrifugal pump modeling - Gas expander/compressor simulation - LPG Straddle plant pipeline shrinkage model - Vertical gas scrubber sizing - Multi component gas mixture thermodynamic and transport properties - Engineering for compressible orifice flows at high dP - Calculations for sizing of PSVs to AS, ASME and API - Facility and pipeline blowdown thermodynamics - Gas storage reservoir modeling

Power Generation - Combined cycle power systems - Power Block - Balance of Plant

Utilities - Steam, Air, Water, lube oil, and other utility system design

Mining - Slurry system

Civil/ Structural

- Analysis and design of various power/process plant buildings and utility buildings like workshop, warehouse and storage shed

- Design of foundations including reactors, equipment and tank farm

- Analysis and design of plant structures, technological platforms, pipe racks & supports

- Modularisation studies - Development of 3D Models - Development of specification and work

packs - Design of substation including transformer bunds, fire walls and switchyard

structures - Design of retaining walls, water tanks and pits - Design of conveyor supporting structures, transfer stations and drive stations

Electrical

- Hazardous area equipment design and selection - Power generation open & combined cycle plants design - Substations design - Transmission and distribution network planning - Mining, mineral resources and heavy industrial plant design

Safety and Risk

- Facilitation of Risk assessment, HAZID, HAZOP workshops - Hazardous area classification - Process safety assessment - Mechanical Installation safety assessment - Thermal desorption plant design for remediation of toxic and waste products

Project Management - Delivering with most contracting options i.e. PMC, EPCM, Lump-Sum

Turnkey, Alliance, Risk Reward, Reimbursable, Cost + Fee, BOOT. - Coordinate with technology partners to develop conceptual design - Develop basis of design - Project cost estimate - Define and create scope of works - Managing FEED and detail engineering - Conduct design review and constructability review - Review of modularisation - Procurement support - Conduct bidding process - Vendor evaluation - Vendor selection - Review of inspection and test plan - Review of factory acceptance testing for equipment - Managing logistics; Organising permits and approvals - Manage construction contractor - Manage commissioning - Project Monitoring - Project Reporting as per CTR, showing Status, Earned Value,

Gantt Chart, Resource Scheduling, Task Scheduling, Timesheet - Project handover

Construction Support Services

- Engineering support for construction and commissioning - Assessment of WPS/WQR as per ASME Section IX, AS 2885.2, B31.1, B31.3 - Review of Manufacturing Data Report (MDR) - Development of Commissioning Plan - Lift study review

Inspection

- Inspection and recommending repair of atmospheric storage tanks as per API 653 by certified inspectors

- Onsite assessment of brownfield structures and modifications.

Reliability

- Development of maintenance strategies and plan for plant and equipment - Estimation of residual life of atmospheric storage tanks - Structural integrity study - Piping and pipeline health study

BENEFITS YOU GET • Maximum value for your money through efficient project delivery • Quick response time and customized service • Project/ installation compliance to Australian safety and statutory regulations. • Optimally engineered and clearly defined options, costing and suggestions for

making investment decisions on new engineering projects, expansions or modifications of existing installations.

• Dependable engineering service provider to deliver your project successfully within budget and schedule.

• Exact requirement of real estate and materials; appropriate equipment for easy and efficient operation of plants.

• Reliability and asset integrity engineering support for maximum value return from installed plants with minimum disruption of plant production and maintaining cash flow to the business.

• Smooth interface and minimum disruption with your existing facility for brownfield projects

Project Management

Project Management Project

Management

Project Management

Project Management

Project Management

Engineering Management

Design & Engineering

Engineering Management

Technology Assessment and Screening Study

Project Cost Estimation

Due Di l igence Study

Validation of Relifing Work

HAZID

Maintenance Scheduling of Plant Equipment

Root Cause Analysis and Technical Trouble Shooting

Design Verification; Regulatory Approval Guidance Service; MDR Verification;

Project Risk Study

Engineering Management

Technical Compliance Study

Design & Engineering

Engineering Management

Project Cost Estimation

Design & Engineering

Design & Engineering

Engineering Management

Engineering Management

Design & Engineering

Asset Integrity Management

Develop Basis of Design

Option Selection Study

Plant Health Check

Define and Create Scope of Works

HAZOP

Technical Risk Study

Independent 3rd Party Investigation

Procurement, Construction & Commissioning Support

Code Compliance Audit

Technical Problem Solving and Issues Resolution During Execution

Concept Study; Prefeasibility Study

Feasibility;

Pre FEED

Front End Engineering Design

Conception

Project Handover; Operation

Detail Engineering; Construction; Pre-Commissioning, Commissioning

Selection

Regular Maintenance; Life Enhancement

Definition Execution Operation

Maintenance & Integrity

This table is a single page representation

of our services through the life cycle of small to medium

sized project

Pen Portrait of Key Personnel SOUMEN GUHA Principal Soumen is a Mechanical Engineer with 20+ years of international experience in Piping, Pipeline, Mechanical Engineering and Project Management in the fields of Oil & Gas, Power, Mining-Metal and Chemical industries across India, China, Malaysia and Australia. He is familiar with most contracting options i.e. PMC, EPCM, Lump-Sum Turnkey, Alliance, Risk Reward, Reimbursable, Cost+Fee. He has working experience with various E&Ps, Contractors & Licensors e.g. XOM, Shell, Petronas, Woodside, CoP, and Bechtel. He has special ability of problem solving in challenging and complex work situation. He is an engineer with positive attitude and has natural leadership ability with a bearing of responsibility and integrity. He believes in team effort and knowledge sharing as key to success. He has established track record as independent validator of design and MDRs of pipelines, facilities, process and power piping, tank farms and pressure vessels. He has successfully executed Project management and engineering management. DENNIS KIRK BURNNAND Principal Advisor Dennis began his career in 1975 and has since gathered extensive design experience in oilfield production pipelines, plant piping systems, gas treating, gas transmission, gas metering, gas compression and mechanical equipment packages including pressure vessels, pumps and compressors. His skills include project management, engineering management, design supervision, site supervision, commissioning, start-up assistance, specification of process equipment and rotating machinery packages. He has acted as client’s representative. Dennis’ activities include technical studies, verification and validation of major facility design and construction records, design and specification of oilfield pipeline systems in steel, glass reinforced plastics (GRP), high density polyethylene (HDPE) and reinforced thermoplastics (RTP). Dennis has developed design methodologies for the application of GRP and RTP to high pressure pipelines and HDPE for low pressure pipelines and has been a key contributor to updating various AS and ISO Standards for these materials. MAHMOUD KEIKHA Principal Process Consultant Mahmoud has worked for 40 years as a professional Process Engineer within the international Oil and Gas industry in Europe, Middle East, North Africa and Australia. His experience covers conceptual study, feasibility study, front end engineering and design, and detailed engineering for topsides of offshore facilities (FPSO & Fixed Platforms) as well as onshore refineries, gas treating plants (sweetening & dehydration), petrochemical plants, LPG and LNG facilities. He is experienced in project execution from FEED to commissioning including procurement activities, bid evaluation for process equipment. He has extensive knowledge of using Questor software for field development and economics studies of onshore and offshore oil and gas facilities. He is proficient in all industry standard process software. GEETHA DEEPAK Lead Civil/Structural Engineer Geetha is a chartered professional engineer having 19 years of experience in Conceptual, FEED and Detailed Engineering in the fields of Mining Projects and material handling systems, Power Plants (Generation & Transmission), Oil & Gas projects (Onshore & Offshore), Chemical Plants and Infrastructure projects including Water/ Waste water projects. She has executed project management and engineering management of structural integrity studies, structural analysis, design of various structural steel and concrete plant buildings and structures. She is also experienced in finite element analysis (FEM), static/ dynamic

analysis of various machine foundations including sensitivity and time history analysis of industrial plants and buildings. ABHIJIT DEY Senior Mechanical Engineer Abhijit has 10 years of experience working in power plant, port, mine, mineral processing and washing plants He has remarkable capabilities in detail design, contract management and site troubleshooting of different bulk material handling system, dry and wet mineral processing plant and belt conveyors. He has worked in EPC and EPCM (Consultant) environment. His expertise includes conveyor system, port material handling system, rail loading & unloading units, crushing & screening process, mineral processing and washing plant, stockyard system including different stacking and reclaiming arrangement. He has worked with coal, iron ore, limestone & hard rock.

PREVIOUS EXPERIENCE

The principals and associates of SUSTECH have worked across several small and large projects in companies ranging from multinationals to locals. The projects are categorised into following:

OIL & GAS Upstream Oil & Gas

• Design and specification of oilfield waterflood network in GRE for Chevron, Barrow Island

• Design and specification of oilfield flowline network in GRE for Chevron, Barrow Island

• Engineering manager for Chevron, Barrow & Thevenard Island services contract

• Remediation of onshore oilfield pipelines in CS and GRE for Chevron, Barrow Island

• Development of piping specifications to ASME B31.3, AS 2885, EN 13480, ISO 14692

• Develop documentation for approval of spoolable RTP pipe for high pressure oilfield pipelines

• Independent engineer role for major investors and bankers in oilfield projects • Thar Jath Development Project, Sudan (Upstream crude processing project) -

Client: WNPOC (Joint Venture of Petronas, ONGC Videsh and Sudan Petroleum)

• Onshore Desander Skid Project and Offshore Desander Skid Project - Client: Exxonmobil; SHELL SARAWAK Sdn Bhd

• Piping maintenance support in off-shore platform - Client: MODEC • Technical Trouble shooting in Puffin FPSO project - Client: AIBEL

Gas Gathering

• CSG processing and compression facility - Client: QGC • Option study of pipeline materials for flow lines of coal seam methane gas and

CAPEX and OPEX estimate in GLNG Upstream Pipeline study - Client: Santos

• Member of ISO 14692 workgroup to re-write the standard for GRP pipe applications

Gas Processing

• Bass Gas Asset and Operation Integrity Management Advisory Services project - Client: Origin energy

Gas Transmission

• Design of SEAGas pipeline compressor stations • Compression unit and compressor wheel selections for DBNGP and SEAGas

pipelines • Independent third party validation/ verification of design, MDR and relifing

study documents for gas pipeline, compressor stations, pipeline looping, metering stations, fuel gas conditioning and pressure reduction stations, gas heating system pipeline laterals - DBNGP Expansion, Parmelia Pipeline, Newman Power Station project; Karratha Power Station Project; HEGT Metering station; Neerabup Power Station - Client: DBP, APA, W.Net Energy, EPIC, Leighton, BBL.

• HEGT fuel gas pipeline, Domgas metering station, Gorgon upstream joint venture metering station FEED, EGP Capacity Expansion - Compression pre-FEED & QCS04 Construction Support, QGP Capacity Expansion - Compression FEED & Detailed Engineering, Cape Lambert power station gas conditioning project - Client: Verve Energy, Woodside, Chevron, Alinta Asset Management, Jemena, MCC CL, BBL

• Detailed audit and FEED engineering for MAOP upgrade of the DBNGP • FEED engineering for DBNGP Stage 2 and Stage 3 capacity expansion

upgrades • Unaccounted for gas (UAFG) modeling and software development for DBNGP • Prepare AS 2885 Issue Paper and Appendix AA on application of GRE to high

pressure pipelines

Gas Distribution

• Concept engineering and cost estimation for gas transmission and distribution to remote towns in the BAG pipeline route – Client: Department of State Development WA

Crude Processing

• Tatipaka Refinery, ONGC in PV Elite & ADLPIPE.

Petrochemical Refineries

• Design and specification of water pipelines in GRE for BP Refinery Kwinana • Independent third party design verification of pressure vessel modification as

per AS1210 Wagga Wagga pressure vessel certification project - Client: Southern oil

• Ultra Low Sulphur Diesel revamp project - Client: Shell, Texas, USA

• CSPC Nan Hai Petrochemical Refinery Project - Client: Shell, CSPC, China

Fuel Storage – Tank Farm

• Diesel Storage Facility and fuel management system Concept, FEED, Detail Engineering and cost estimation - Pilbara Iron – Fuel Infrastructure & Logistics; Preliminary Engineering Study, RGP6 project; Sino Iron Ore fuel supply project - Client: BHPBIO through FAST JV; Darwin LNG fuel storage enhancement; Sino Iron; Conoco Philips

• Independent third party design verification of drilling base oil prefabricated tanks Dampier Port Authority - Client: Dampier Port Authority through Dialog Services

POWER GENERATION Coal Fired Power Plant

• Root cause analysis for ruptured turbine exhaust steamlines and turbine lube oil flange leakages; Re-running the breakdown boilers, fix the bailey header supports and yielded water walls; Review of Main Steam pipe, HRH, CRH and hanger system of boiler at CESC and WBPDCL

• 2x120 MW coal based power projects of Tata Electric Company, Jamshedpur. • Cogen Power Plant, Sugar Tech. Int., Philippines. • RLA study of old power plants MPSEB Korba, TISCO Jamshedpur. • Giral mine pithead lignite based 125 MW power plants • Springerville (UK) Power Project

Combined Cycle Power Plant

• Rijnmond (Holland) Combined Cycle Power Project (CCPP); Spalding (UK) (CCPP) Capacity - Each 800 MW - Client: Intergen

Cogeneration Plant

• Baggasse based cogeneration power plant in Globe Engineering/ UB Engineering, BOOT project

BIOGAS FIRED CHP PLANT

• Designing Bio Gas based Cogeneration plant with GEA - Client: Water Corp

ENVIRONMENT

• Swan River Oxygenation project - Client: Swan River Trust

CHEMICAL

• HCL project of MDI train at CaoJing Shanghai; Client - Bayer Material Science

• Preliminary engineering and CAPEX estimation in Tiwest expansion project - Client: Tiwest

MINING

METAL REFINERIES

• Project Engineering Management - hydrogen and anhydrous ammonia pipeline- Client: BHPB Nickel West Kwinana

• Duplex stainless steel tank replacement; Replacement of existing Copper Boils (Brownfield activity) - Client: BHPB Kwinana Nickel Refinery

• Comalco Alumina Refinery (Australia) tankage and pumping

STEEL PLANT

• Cooling water system and piping design of Blast Furnace LD converter & ; Client - TISCO

• RH degasser unit by steam ejectors at Bhilai Steel Plant

UTILITIES

• Safety shower audit and re-engineering for all Western Mining minesites