Cabin Safety 2007 TGreen

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    Reduction of Head and Neck Loads

    in Side Impacts

    FifthTriennial Fire and Cabin Safety Conference

    October 30, 2007

    Tom Green [email protected]

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    Side Facing Aircraft Seats

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    Side Facing Seat Special Condition Test Set Up

    Side Facing Rigid Seat Middle Position Test ATD ES2 Test Pulse 16g and 21g Restraint 3pt Inflatable vs 3pt Core

    Dynamic Impact Test Result Head and Neck Response Test Video Conclusions

    Agenda

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    Side Facing Seat - Special Condition

    Regulation Evolution: Seat Structure Aircraft Certification Basis:

    Pre 1988 (Pre FAR 2x.562) Static

    Post 1988 Dynamic (sled) with Test Dummy

    Head Injury Criteria (HIC)Lumbar Spine Femur

    Note: GA shoulder belt requirement is in FAR 23.785 and predates FAR 23.562.

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    Side Facing Seats Must Offer Equivalent Protection as Forward Facing

    FAA Issue Paper sets Requirements for Application

    No Body to Body Contact W eb Loads

    Injury Criteria - (HIC plus FMVSS 214)Research into Injury Evaluation in Process by CAMI

    New Regulations Pending

    Side Facing Seats Special Condition

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    Side Facing Seating Positions ES-2 InstrumentationLocation Description ChannelsHead Triax accelerometer pack Ax,Ay,Az

    Neck 6-axis upper load cell Fx,Fy,Fz,Mx,My,Mz6- axis lower load cell Fx,Fy,Fz,Mx,My,Mz

    Shoulder Three axis load cell Fx,Fy,FzTriax accelerometer pack Ax,Ay,Az

    Thorax 3 Rib displacements Dy3 Rib accelerations Ay4-axis torso back plate load cell Fx,Fy,My,MzT1 Triax accelerometer pack Ax,Ay,Az

    Abdomen Four axis T12 load cell Fx,Fy,Mx,My3 Abdomen load cells FyPelvis 3-axis lower lumbar spine load cell Fy,Fz,Mx

    Pubic symphysis load cell FyT12 Triax accelerometer pack Ax,Ay,Az

    Legs Triax accelerometer pack Ax,Ay,AzSix axis femur load cell Fx,Fy,Fz,Mx,My,Mz

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    Current Side Facing Seats

    Injury Criteria, FAA Special Conditions

    Criteria (50%M Hybrid III SID) Limit

    Head Injury Criteria (HIC) HIC < 1000 Thoracic Trauma Index (TTI) TTI < 85 g s

    Pelvic lateral acceleration peak < 130 g s

    Webbing loads Force peak < 1750 lbs Body to body contact No Injury (subjective)

    Neck Injury mentioned (not defined)

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    Anticipated Injury Criteria SFS FAACriteria (50%M ES2) Limits

    HIC36

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    Test Setup

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    Test Matrix

    Restraint Type ATD Test No.16g 3pt. Core ES2 M i le 001021g 3pt. Core ES2 M i le 0011

    16g 3pt. AAIR ES2 M i le 0014

    21g 3pt. AAIR ES2 M i le 0013

    Test

    Pulse

    Seat

    Position

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    Impact Conditions

    0

    5

    10

    15

    20

    25

    30

    0 .00 0 .02 0 .04 0 .06 0 .08 0 .10 0 .12 0 .14 0 .16 0 .18 0 .20time, sec

    G ' s

    H0010 Core PulseH0011 Core PulseH0013 AAIR PulseH0014 AAIR Pulse

    Min Delta Velocity:

    42 ft/sec

    (12.8 m/sec)

    44 ft/sec

    (13.4 m/sec)

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    Head and Neck Response

    S ide Facing S eat Test Envi r onmentTe t Pul e (g) 16.2 22.4 16.5 21.4

    delta V (ft/ e ) 45.0 42.5 44.8 42.3

    Re traint T pe 3pt. Core 3pt. Core 3pt. AAIR 3pt. AAIR

    ES2 ATD ResponseHIC 1074 1611 138 239

    Nij lateral 1.23 1.19 0.58 0.7Nij fore/aft 0.47 0.56 0.55 0.56

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    Side Facing Divan

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    3pt. Core 3pt. Core 3pt. AAIR 3pt. AAIR

    16g 21g 16g 21g

    H I C

    Head ES2 Response

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    Head ES2 Response Side Facing Divan 16 g

    0

    25

    50

    75

    100

    125

    150

    0 .00 0 .02 0 .04 0 .06 0 .08 0 .10 0 .12 0 .14 0 .16 0 .18 0 .20time, sec

    A c c e

    l e r a

    t i o n ,

    g ' s

    Head Resultant Core H 0010

    Head Resultant AAIR H 0014

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    Head ES2 Response Side Facing Divan 21 g

    0

    25

    50

    75

    100

    125

    150

    0 .00 0 .02 0 .04 0 .06 0 .08 0 .10 0 .12 0 .14 0 .16 0 .18 0 .20time, sec

    A c c e

    l e r a

    t i o n ,

    g ' s

    Head Resultant Core H 0011

    Head Resultant AAIR H 0013

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    Neck Injury Criteria

    Fore/aft N ij

    Nij = ten on (F ) + f e on moment (M )r t a ten on (F ) r t a f e on moment (M )

    Latera N

    N ij = ten on (F ) + atera moment (M )

    r t a ten on (F ) r t a f e on moment (M )

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    Neck Injury Criteria Nij Coeffi ient

    Fo r wa r d FMVS 208M fle ion 2748 in lb.

    M e ten ion 1200 in lb.F ten ion 1530 lb.

    F omp r e ion 1385 lb.

    Late r al FAA P r opo ed

    M left 530 in lb.M r ight 530 in lb.

    F ten ion 1530 lb.F omp r e ion 1385 lb.

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    Neck Injury Potential H- III Uppe r eck Fz r r es Pos i ion

    0

    100

    2 00

    300

    400

    500

    600

    0 0 .02 0 .04 0 .06 0 .08 0 .1 0 .12 0 .14 0 .16 0 .18 0 .2T i e , S

    e c

    k L o a

    d ,

    l b f

    Fz F0388 I

    Fz F0386 S d 3 -P

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    Neck Injury Potential H- III Uppe r eck Fz r r es Pos i ion

    0

    100

    2 00

    300

    400

    500

    600

    0 0 .02 0 .04 0 .06 0 .08 0 .1 0 .12 0 .14 0 .16 0 .18 0 .2T i e , S

    e c

    k L o a

    d ,

    l b f

    Fz F0388 I

    Fz F0386 S d 3 -P

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    Neck Injury Potential H- III pp k - t o ition

    -500

    0

    500

    1000

    1500

    2000

    2500

    0 0 .02 0 .04 0 .06 0 .08 0 .1 0 .12 0 .14 0 .16 0 .18 0 .2

    T i ,

    k

    o

    n t , i n

    - l

    F 0388 I

    F0386

    td3-P

    t

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    Neck Injury Potential S ide Fac ing Divan 16g Tes t

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    0.00 0 .02 0.04 0 .06 0 .08 0 .10 0 .12 0.14 0 .16 0 .18 0 .2 0tim e , sec

    H 0014 AAIR N ijH 0010 Cor e Nij

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    Upper Neck ES2 Response Side Facing Divan

    0.00

    0.20

    0.40

    0.60

    0.80

    1.00

    1.20

    1.40

    3pt. Core 3pt. Core 3pt. AAIR 3pt. AAIR

    16g 21g 16g 21g

    Nij la teral

    Nij fore/af t

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    Images of 16 g Impact Test

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    21 g Impact Test - Videos

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    16 g Impact Test - Videos

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    Conclusions Standard 3pnt Restraint Demonstrated a high risk potential for head and neck injury

    Airbag 3pnt Restraint Demonstrated ability to mitigate both head and neck injury

    Side Facing configurations can pass the current and proposed regulatory injury criteria

    using AAIR AAIR demonstrated a step change in reducing head and neck loading