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Contents

SPD 910-300, 1000 – Air Differential Pressure Switch ............................................................................... 1

FD113 – Water Differential Pressure Switch: .............................................................................................. 2

SPD 310 – Air Differential Pressure Sensor: ................................................................................................ 3

MDB 20B-230 – Damper Actuator (On/Off): .............................................................................................. 4

MD10A-24 – Damper Actuator (Modulating): ............................................................................................. 4

MN-Sx – Room Temperature Sensors: ......................................................................................................... 6

EE Series – Wireless Temperature and Humidity Sensor: ............................................................................ 7

CI-24 – 360° PIR Occupancy Sensor ............................................................................................................ 8

UI-500 – Air Volume Control Potentiometer: .............................................................................................. 9

EPW105 – Water Differential Pressure Transmitter: .................................................................................. 10

VER-HWL2XCX – Space Humidity Transmitter ...................................................................................... 11

VER-HO2XMCX – Outdoor Humidity Transmitter: ................................................................................. 12

TFEYR00 – Duct Temperature Sensor: ...................................................................................................... 13

TIWB1Y0 – Immersion Temperature Sensor: ............................................................................................ 14

TE500DCW12H31E2 – Duct Averaging Temperature Sensor: ................................................................. 15

TWLY00 – Space Temperature Sensor: ..................................................................................................... 16

VER-HD2XVCX – Duct Humidity Transmitter: ....................................................................................... 17

CLRSXX – Remote CO2 sensor:................................................................................................................ 18

VER-CWE – Wall Mount CO2 Sensor: ..................................................................................................... 19

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FSR1AK1X + FST4A020 – Ultrasonic Strap on Flow Meter: ................................................................... 20

VER-U001-0022 – Impeller Water Flow Meter: ........................................................................................ 24

TOYR00 – Outside Air Temperature Sensor: ............................................................................................. 26

WPS-G-PS3 – Liquid Static Pressure Switch: ............................................................................................ 27

CMD050VC – CO Sensor .......................................................................................................................... 28

HC2 IP25 – Combined Temperature and Humidity Sensor........................................................................ 29

Loxone – Outdoor Light level sensor ......................................................................................................... 31

LL15 – Liquid Level Float Switch .............................................................................................................. 32

AFS-262-HT – High Temperature Air Differential Pressure Switch ......................................................... 33

GTC116-PB – Airflow Measuring Station ................................................................................................. 35

D6200 – Butterfly Valve ............................................................................................................................. 40

SY3-24-3-T – Rotary Actuator ................................................................................................................... 42

MULTICAL® 602 & ULTRAFLOW® 14 ................................................................................................ 45

ULTRAFLOW 54 (DN150-250) – BTU Meter .......................................................................................... 48

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SPD 910-300, 1000 – Air Differential Pressure Switch

1. In general, the mounting with two screws next to each other is sufficient. The maximum diameter of the screws must not be bigger than 8 mm.

2. Mount the pressure switch with the pressure connections pointing downwards (fig1), to drain condensation moisture which might occur. Mount the pressure switch horizontally (electrical connectors pointing upwards) (Fig2) only, if no condensate can form. In this position, the switching values are approximately 20 Pa higher as indicated on the scale.

3. Hoses are not allowed to be bend or damaged during mounting. Leaking hoses and hose connections cause disturbances on the device or inaccurate measurements. It is essential to remove the cap for transportation safety mounted on P2.

4. For Filter Monitoring, connect P1 before the filter and P2 after it. 5. For Fan monitoring, connect P2 before the filter and P1 after it.

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FD113 – Water Differential Pressure Switch:

1. The PL-FD113 should only be connected by a competent, suitably trained technician, experienced in installation with hazardous voltages. (>50Vac & <1000Vac or >75Vdc & 1500Vdc). Pressure connections should carried out by a technician qualified to work with the media being monitored.

2. Ensure that all power is disconnected before carrying out any work on the PL-FD113. 3. Ensure that the unit is not subjected to ingress by water. 4. Mount the PL-FD113 using the screws supplied. If the supplied screws are lost, an M4 x 6 screws can be

used. This must have a depth of 5mm (0.2”) or less. 5. Connect pipe work using ¼" BSP male adapters into the ¼" BSP female fittings on the switch. Low pressure

connection is at the top of the switch and the high pressure connection at the bottom as per the diagram below.

6. Set the switching point by inserting a screwdriver into the slots wheel above the scale.

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SPD 310 – Air Differential Pressure Sensor: 1. Mount the Pressure Transducer on any surface using the two holes on the base of the unit. 2. Ensure there is enough space around the unit to connect

the pressure tubing without kinking and avoid locations with severe vibrations or excessive moisture.

3. Mount the enclosure with two screws but do not over-tighten. It may be mounted in any position but typically is installed on a vertical surface with the pressure ports on the right and the cable entrance on the left.

4. The enclosure has a standard ½” conduit opening and may be installed with either conduit and a conduit coupler or a cable gland type fitting.

5. Terminate the wiring as shown in figure.

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MDB 20B-230 – Damper Actuator (On/Off): MD10A-24 – Damper Actuator (Modulating):

1. Place the actuator on the damper shaft so that the front of the actuator is accessible. (The label and the

manual override button are on the front side.). 2. Install auxiliary switch MD-S1 on actuator. 3. The minimum damper drive shaft is 3/4-inches (20mm). The shaft length determines whether the shaft

adapter will be mounted on the front or back of the actuator. 4. Set auxiliary switches, DIP switches, and Offset/Span as required by your application. 5. The position indicator can be mounted to show either the clockwise or counterclockwise 0 to 90 scale. 6. The shaft adapter and mounting parts are shipped in a separate container with the actuator. 7. The actuator is shipped from the factory with a 5° pre-load to ensure tight damper close off. 8. To move the damper blades and lock the position with no power present hold down the PUSH button

and make adjustments to the damper position and then release the PUSH button. 9. Direction of Rotation Switch a) Non-spring return actuators have a reversing switch on the cover. Switch position indicates start point. b) For the non-spring return, with the switch in position 1, the actuator rotates clockwise with a decrease in

voltage or current. c) With the switch in position 0, the actuator rotates counterclockwise with a decrease in voltage or

current. d) The non-spring return rotates clockwise when the switch is in the 1 position and power is applied to wire

#2. When power is applied to wire #3 the actuator rotates counter clockwise. e) Rotating the switch to 0 reverses the control logic.

f) During checkout, the switch position can be temporarily reversed and the actuator will reverse its

direction. This allows the technician a fast and easy way to check the actuator operation without having to switch wires or change settings on the thermostat.

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10. Wiring Instructions

a. MDB 20B-230 b. MD10A-24

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MN-Sx – Room Temperature Sensors:

1. Sensor base plate can be installed directly on wall, 2x4 or electrical box, ¼ DIN electrical box or surface box mounted.

2. Feed LON wires and S-LK wires from electrical box through base plate.

3. Using two 6-32x5/8 in. flat head screws (not provided), mount base plate to electrical box. (see figure)

4. Set electronic assembly onto bottom hooks of base plate. 5. Secure electronic assembly to base plate by tightening two

screws at top of assembly 6. Insert bottom tabs of cover and ten snap top into place.

7. Wiring Instructions a. Strip 6mm of insulation from S-LK wires and connect it to

terminals 1 & 2 as shown in figure b. Strip 6mm of insulation from 2 pair LON cable and connect it to

terminals 3 & 4 as shown in figure

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EE Series – Wireless Temperature and Humidity Sensor:

1. The EE242 Basis Station housing can be installed on DIN-rail. 2. To remove from the rail, both orange snap locks can be opened with the use of a screwdriver.

3. Wiring Instructions

4. Installation of transmitter, Sensing probe a. The transmitter should be mounted in such a way that the RH/T probe points downwards. b. Drill the mounting holes according to the drill template (see figure). c. Mount the bottom part of the housing with 4 screws; less than 4.2mm in diameter (not in the scope of

supply). d. Connect the transmitter e. Install the cover with 4 screws

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CI-24 – 360° PIR Occupancy Sensor 1. For visual alignment, orient the sensor parallel to one of the

walls. 2. Ceiling attachment ring (provided)—cut about 2-3/4" to 3"

in diameter. 3. 3" mud ring—cut the hole to accommodate. 4. Drill two holes with a 3/16” drill bit and insert the wall

anchors. 5. Screw in the rear housing on the the ceiling attachment

ring. 6. Attach the mask, if using, into the lens recess and onto the

securing pins of the cover. 7. Attach the cover to the rear housing—align tabs on inside of cover to notches on outside perimeter of rear

housing, place cover on sensor, and twist clockwise to lock. 8. Insert the assembled sensor into the ceiling hole, and if using the mask, turn the sensor so that the

unmasked part of the lens is toward and centered on the area to be covered. 9. Bend the ceiling attachment ring straps behind the hole to secure (or attach sensor to mud ring with screws).

10. Wiring Instructions

a) Connect 24VAC or +24VDC Supply to the RED and Return to the BLACK wire from the sensor. b) Isolated Relay: (Rated for 1A @24VDC or 24VAC) c) Connect the wires necessary to the application that requires

this output. • GREEN (Normally Closed)—Open when occupancy is

detected • ORANGE (Common) (must be used for proper operation) • YELLOW (Normally Open)—Closed when occupancy is

detected

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UI-500 – Air Volume Control Potentiometer: 1. It is typically a flush mounted wall unit giving the end user the ability to make adjustments. 2. Sensor can be installed directly on wall, ¼ DIN electrical box or surface box mounted. 3. Mark the holes on the wall and drill hole. 4. Use two flat head screws supplied to screw it in. 5. Rotating the POT clock wise will increase airflow.

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EPW105 – Water Differential Pressure Transmitter: 1. The transmitter mounts on a vertical surface with the pressure ports

and cable entrance on the bottom using the two screw holes on the base of the unit.

2. Ensure there is enough space around the unit to make the pressure and electrical connections. Avoid locations with severe vibrations or excessive moisture.

3. The enclosure has a standard ½” conduit opening and may be installed with either a conduit coupler or a cable gland type fitting.

4. Affix the back plate to a mounting surface. 5. The two pressure ports are labeled High and Low. The output signal

indicates a positive value when the pressure is higher on the High port than the Low port so ensure these ports are connected correctly.

6. Plumb the ports to "HI" and "LO" sides of the pressure differential. 7. Wrap the fitting with 2-3 turns of Teflon tape, hand tighten, then use a wrench to make two more turns 8. Use appropriately rated pressure tubing and arrange it to minimize stress on the connections. 9. Do not allow material to fall into the pressure ports as contamination could damage the sensors. 10. Wiring Instructions

a. Wiring are done as shown below and jumpers are set appropriately

JP1: Voltage (V) or current (mA) mode. JP2: 0-10V or 0-5V output span (Voltage mode only). JP3: Slow or fast mode. Slow mode provides 5-second averaging for surge dampening; fast mode provides 1-second averaging. JP6: Bidirectional or Normal. Normal mode range is from zero to full scale differential pressure. Bi-directional mode changes range from minus full scale to plus full scale differential pressure. Output will be at one half when the differential pressure is zero (see table below). JP7: Port Swap or Normal. This setting is used to remedy situations when the "HI" & "LO" ports to the pressure transducer are incorrectly plumbed. Use jumper JP7 to reverse polarity of pressure ports. This jumper makes the "HI" port "LO" and the "LO" port "HI". JP8: Analog Reverse or Normal. Normal mode output increases as pressure increases. Reverse mode output is maximum when pressure differential is zero and decreases as pressure increases. RANGE: Use range switch to select full-scale differential pressure.

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VER-HWL2XCX – Space Humidity Transmitter 1. Sensor will be mounted away from ventilation sources 2. Remove the cover by pressing the tab at the top of the sensor

while pulling outward from the top of the cover. 3. Remove the back plate by unfastening the sensor from the

bottom of the back plate and pivoting the sensor outward 4. Punch out openings in the back plate 5. Position the sensor vertically on the wall, 4 1/2 feet above the

floor 6. Mount the backplate onto the wall using the screws provided. 7. Wire the backplate as shown on figure below 8. Configure sensor (as per figure ) and install it back. Snap close

the outer cover back to place 9. Wiring Instructions

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VER-HO2XMCX – Outdoor Humidity Transmitter: 1. Sensor will be mounted on a north facing aspect of the building at roof level. 2. The humidity sensors shall be shielded from direct sunlight, shall be located away from any exhaust louvres

or other sources of heat, and a cover shall shield the sensors from contact with rain. 3. The sensor installs directly on an exterior wall using the two integrated mounting holes provided on the

enclosure. 4. Mount unit with probe pointing down. Unit may be suspended by conduit. Do not obstruct vent openings.. 5. The 2 mounting holes will facilitate a #10 size screw (Not supplied). 6. Wiring Instructions

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TFEYR00 – Duct Temperature Sensor: 1. Cut a 6mm dia hole in the duct or plenum surface at the desired location. 2. Insert sensor probe into the duct or plenum until the flange rests against the duct or plenum wall. 3. If necessary, use the flange as a template to mark and drill two holes for mounting screws. 4. Fasten the sensor to the duct or plenum surface with two sheet metal screws. 5. Wiring Instructions

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TIWB1Y0 – Immersion Temperature Sensor:

1. Immersion probes must be installed into a thermowell. 2. Mount the thermowell either horizontally or with the open end facing down to allow any condensation to

drain and ensure that the well does not contact the inside of the pipe. 3. For best results, use thermal compound inside the well and a spring loaded probe. 4. Insert the sensor into the thermowell and tight properly. 5. Thread the assembly into a pipe fitting

6. Wiring Instructions

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TE500DCW12H31E2 – Duct Averaging Temperature Sensor:

1. The duct average sensors will be installed onto hangers in the duct using tube clamps or wire ties and

should be located in a straight section of duct away from heating, cooling or humidifier elements. 2. The duct average sensor will be easily shaped to fit any duct size but observe a minimum bend radius of

four inches to prevent damage to wires or sensors. Duct average elements are not recommended for high humidity applications.

3. Wiring Instructions Use shielded twisted pair wiring of at least 22 AWG for all connections All two-wire sensors are polarity insensitive. The three-wire sensors have the following color code: Connection Duct Average Wire Color EXCitation RED SENse GREEN NEGative BLACK To connect a three-wire sensor as a two-wire, tie the EXCitation and SENse lines together. As connections should be made using either butt-splices or soldering. The use of wire nuts is not recommended

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TWLY00 – Space Temperature Sensor: 1. Mount the unit directly on a wall or to a wall box. For the most accurate results, units should be mounted on

an inside wall to a wall box, away from any supply air exhausts and other sources of heat or cold. 2. The enclosure cover is held in place with locking tabs located each side of the bottom of the enclosure. 3. Remove the back plate by unfastening the sensor from the bottom of the back plate and pivoting the sensor

outward 4. Punch out openings in the back plate 5. Position the sensor vertically on the wall, 4 1/2 feet above the floor 6. Mount the backplate onto the wall using the screws provided. 7. Wire the backplate as shown on figure below 8. Configure sensor (as per figure ) and install it back. Snap close the outer cover back to place 9. After installation the cover can be locked on with the set screw at the bottom of the enclosure. 10. For wiring and Jumper Instructions follow the figures below

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VER-HD2XVCX – Duct Humidity Transmitter: 1. Drill a 7/8” hole in the duct or plenum surface at the desired location. 2. Insert sensor probe into the duct or plenum until the flange rests against the duct or plenum wall. 3. If necessary, use the flange as a template to mark and drill two holes for mounting screws. 4. Fasten the sensor to the duct or plenum surface with two sheet metal screws .

5. Wiring Instructions Leave wires at factory length to allow for a service loop (to remove the sensor from junction box for service without disturbing the conduit).

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CLRSXX – Remote CO2 sensor: 1. The room type sensor installs directly on a standard electrical box and should be mounted five feet from the

floor of the area to be controlled. Do not mount the sensor near doors, opening windows, supply air diffusers or other known air disturbances. Avoid areas where the detector is exposed to vibrations or rapid temperature changes.

2. Mark and drill at least two mounting holes for the sensor. Follow the diagram for mounting hole dimensions

3. Secure the sensor the the mounting surface 4. The cover is hooked to the base at the top edge and must be removed from the bottom edge first. Use a

small screwdriver to carefully pry each bottom corner if necessary. If a security screw is installed on the bottom edge, then it may have to be loosened or removed also.

5. Tip the cover away from the base and sit it aside. 6. The pcb must be removed from the base to access the mounting holes. Follow usual anti-static procedures

when handling the pcb and be careful not to touch the sensors. 7. The pcb is removed by pressing the enclosure base to unsnap the latch near the bottom edge, then the pcb

can be lifted out of the base. Sit the pcb aside until the base is mounted on the wall. 8. After the base is screwed to an electrical box or the wall using the appropriate holes, pull the wires through

the wiring hole in the center of the pcb and then reinstall it in the enclosure base. Ensure the pcb is snapped into the base securely and correctly.

9. Install 2 plastic sampling tubes in port Hi and Low and extend into the room. 10. Wiring Instructions

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VER-CWE – Wall Mount CO2 Sensor: 1. The room type sensor installs directly on a standard electrical box and should be mounted five feet from the

floor of the area to be controlled. Do not mount the sensor near doors, opening windows, supply air diffusers or other known air disturbances. Avoid areas where the detector is exposed to vibrations or rapid temperature changes.

2. The cover is hooked to the base at the top edge and must be removed from the bottom edge first. Use a small screwdriver to carefully pry each bottom corner if necessary. If a security screw is installed on the bottom edge, then it may have to be loosened or removed also.

3. Tip the cover away from the base and sit it aside. 4. The pcb must be removed from the base to access the mounting holes. Follow usual anti-static procedures

when handling the pcb and be careful not to touch the sensors. 5. The pcb is removed by pressing the enclosure base to unsnap the latch near the bottom edge, then the pcb

can be lifted out of the base. Sit the pcb aside until the base is mounted on the wall. 6. After the base is screwed to an electrical box or the wall using the appropriate holes, pull the wires through

the wiring hole in the center of the pcb and then reinstall it in the enclosure base. Ensure the pcb is snapped into the base securely and correctly.

7. Follow the figure below for wiring instructions

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FSR1AK1X + FST4A020 – Ultrasonic Strap on Flow Meter:

a. FSR1AK1X (Flowmeter) installation:

1. Mount the enclosure in an area that is convenient for servicing, calibration, and observation of the LCD readout.

2. Locate the monitor within the length of transducer cables supplied. If this is not possible, it is recommended that the cable be exchanged for one that is of proper length. If additional cable is added, utilize RG59 75 Ω coaxial cable and BNC connections.

3. Ensure that the unit is mounted in a location: Where little vibration exists. That is protected from corrosive fluids. That is within the monitor’s ambient

temperature limits -40 to +185°F (-40 to +85°C).

That is out of direct sunlight. Direct sunlight may increase monitor temperature to above the maximum limit

4. Mounting - Refer to figure below for enclosure and mounting dimension details. Ensure that enough room is available to allow for door swing, maintenance and conduit entrances. Secure the enclosure to a flat surface with two appropriate fasteners.

5. Conduit Holes - Conduit holes should be used where cables enter the enclosure. Holes not used for cable entry should be sealed with plugs.

6. Wiring Instructions a) AC power connection - Connect 90 to 265 VAC, AC Neutral and Chassis Ground to the terminals

referenced in figure below. Do not operate without an earth (chassis) ground connection.

b) Transducer Connections To access terminal strips for wiring, loosen the two screws in the enclosure door and open.

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Guide the transducer terminations through the monitor conduit hole located in the bottom-left of the enclosure. Secure the transducer cable with the supplied conduit nut .

The terminals within the unit are of a screw-down barrier terminal type. Connect the appropriate wires at the corresponding screw terminals in the monitor.

Observe upstream and downstream (+/–) orientation as per figure

b. FST4A020 (Transducer) installation:

1. In general, select a mounting location on the piping system with a minimum of 10 pipe diameters (10x the

pipe inside diameter) of straight pipe upstream and 5 straight diameters downstream. 2. Follow the diagram overleaf for mounting distances

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3. 4. Select a mounting method for the transducers based on pipe size and liquid

characteristics. The V-mount configuration is usually the first choice, with W-mount and Z-mount used if needed to boost signal strength

5. Enter the parameters like Transducer mounting method, Pipe O.D, Pipe wall thickness, Pipe material, Pipe sound speed* , Pipe relative roughness*, Pipe liner thickness, Pipe liner material, Fluid type, Fluid sound speed*, Fluid viscosity* and Fluid specific gravity* - into the meter via the integral keypad or the software utility (if not entered by the factory). * Nominal values for these parameters are included within the operating system. Modify if the exact system values are known.

6. The meter calculates proper transducer spacing for the particular data set. This distance is in inches if it is configured in English units, or millimeters if configured in metric units.

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7. Record the value calculated and displayed as Transducer Spacing 8. Route the transducer cables from the transducer mounting location back to the enclosure. Connect the

transducer wires to the terminal block in the enclosure. Note: Do not cut transducer cables to alter length. This will void the factory warranty. Cables are available in several lengths. Assess the installation location prior to ordering to determine the optimum length. If the wrong length is ordered, contact the factory.

9. Pipe Preparation and Transducer Mounting a) Place the flow meter in signal strength measuring mode. This value is available on the display (Service

Menu) or in the data display of the software utility. b) The pipe surface, where the transducers are to be mounted, must be clean and dry. Remove scale, rust

or loose paint to ensure satisfactory acoustic conduction. Wire brushing the rough surfaces of pipes to smooth bare metal may also be useful. Plastic pipes do not require preparation other than cleaning.

c) Apply a single ½” (12 mm) bead of acoustic couplant grease to the upstream transducer and secure it to the pipe with a mounting strap.

d) Apply acoustic couplant grease to the downstream transducer and press it onto the pipe using hand pressure at the lineal distance calculated in Step 1.

e) Space the transducers according to the recommended values found on the product configuration sheet or from the software utility.

f) Measure the spacing between the transducers using the two spacing marks on the sides of the transducers. These marks are approximately 0.75” (19 mm) back from the nose of the FST4/FST5 transducers as shown below

g) Place the upstream transducer in position and secure

with a mounting strap. Place straps in the arched groove on the end of the transducer. A screw is provided to help hold the transducer onto the strap. Tighten the transducer strap securely.

h) Place the downstream transducer on the pipe at the calculated transducer spacing. See figure below. Apply firm hand pressure. If signal strength is greater than 5, secure the transducer at this location. If the signal strength is not 5 or greater then using firm hand pressure, slowly move the transducer both towards and away from the upstream transducer while observing signal strength. Clamp thetransducer where the highest signal strength is observed. Signal levels much less than 5 may not yield acceptable data.

10. - Startup a) Apply power to the monitor. b) Verify that SIG STR is greater than 5.0. c) Input proper units of measure and I/O data.

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VER-U001-0022 – Impeller Water Flow Meter: The following guide lines must be followed during installation:

The accuracy of flow measurement for all insert type flow measuring devices is highly dependent on proper location of the sensor in the piping system. Choose a location along the pipe where there is straight pipe for a distance of 10 pipe diameters upstream and 5 pipe diameters downstream of the sensor. Pipe bends, valves, other fittings, pipe enlargements and reductions or anything else that would cause a flow disturbance should not be present in this length of pipe.

The recommended tap location around the circumference of a horizontal pipe is on top. If trapped air or debris will interfere, then the sensor should be located around the pipe from the top preferably not more than 45 degrees from top dead center. Insertion depth is critical to accuracy. Alignment of the sensor is also important. The impeller shaft must be perpendicular to the flow for accuracy

Installation Methodology 1. Attach the saddle to a section of pipe that has at least 10 diameters of

straight pipe ahead and five diameters of straight pipe behind the saddle.

2. Remove the sensor assembly from the mounting/isolation valve by loosening the hex cap over the stem collar and the cover to the mounting/isolation valve and detaching the assembly. Set aside taking care not to damage impeller/shaft assembly.

3. Attach the pipe thread end of the valve to the saddle using a pipe joint compound and tighten the joint. Do not apply sealing compound to the top thread of the valve. It is sealed with an o-ring.

4. Attach the tapping adapter, Data Industrial part number A-1027 to the top of the valve.

5. Any pipe tapping machine with a 1” pipe thread connection may be used. Use a cutter appropriate for the pipe material being tapped.

6. Attach the tapping machine to the tapping adapter. Ensure that all connections and seals are tight.

7. Slowly open the valve by rotating the handle 90° and lower the cutter past the valve ball to the pipe. Drill the 1” nominal hole according to the manufacturer’s instructions. Withdraw the cutter past the valve ball, close the valve and remove the tapping tool.

8. Remove the Data Industrial tapping adapter from the top of the valve. 9. The sensor rotor assembly is to be located a fixed distance from the

center of the pipe. To position the impeller at this depth, a reference measurement for the pipe size and schedule is used. Look up the pipe size and schedule number in Table A and note the reference number. Next, measure from the outside wall of the pipe to the top of the ball valve “B” in Figure 8. Add this number to the reference measurement.

10. The resulting number is the distance from the recess of the sensor tip to the bottom of the stem collar “C” in Figure below. Insert the metal

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tab of a tape measure into the recess of the flow sensor tip. Extend the tape up the stem and mark the shaft with a pencil. Slide the collar along the shaft until its bottom surface is at the mark on the stem. Tighten the cap screw on the collar. When the sensor is reassembled, this will set the insertion depth of the sensor.

11. Slide the cover down the stem until it stops. Attach the sensor to the valve by inserting the impeller end of the stem into the valve until the cover touches the top of the valve. The sensor tip and impeller will be in the section of the valve above the ball. Tighten the cover against the o-ring in the top of the valve. This will seal the sensor assembly. Open the ball valve again by slowly rotating the handle 90° If the cover was not at the bottom of the sensor stem, water pressure from the pipe would now push it out until it stops. However, the sensor cannot be ejected from the pipe if the cover is secured to the valve. Check to make sure all joints are tight.

12. Insert the flow sensor stem into the pipe by pushing against the top of the electronics housing with a slight twisting motion until the stem collar meets the cover. The force required to push the sensor into the pipeline is approximately 20% of the line pressure. Be aware of the close spacing between the diameter of the flow sensor, the bore of the ball valve and the hole in the pipe. If the sensor stops or “catches” before the stem collar meets the cover, apply a gentle rocking/twisting motion to the sensor to continue its travel. While holding the flow sensor collar against the cover, thread the hex cap onto the cover to hold the flow sensor in place but do not tighten. Align the flow sensor with the pipe by using the flat side cover of the electronics housing as a guide. Place a straightedge along the cover and rotate the sensor until the straightedge is parallel to the pipe. Tighten the hex cap to the cover to approximately 10 foot pounds. The hex cap holds the sensor alignment and depth but performs no sealing functions. DO NOT OVERTIGHTEN.

13. Pressurize pipeline and check for leaks. 14. Wiring Instructions

a) This option provides a programmable 4-20 mA signal proportional to flow rate. All programming is accomplished as previously mentioned. The user can program the unit for pipe size, flow scale. This is a two-wire option.

b) Attach SDI #1 (Shield) to Earth Ground or Power Supply Common. (This provides maximum power and signal EMI protection). ANALOG OUTPUT – WIRED AS CURRENT SINKING

Attach SDI#2 (Loop -) to the Analog input terminal of device receiving this 4-20mA signal. Attach SDI#3 (Loop +) to +24VDC terminal of device receiving the 4-20mA Signal.

ANALOG OUTPUT – WIRED AS CURRENT SOURCING – (WITH SEPARATE 24VDC POWER SUPPLY)

Attach SDI#2 (Loop -) to Analog input terminal of device receiving this 4-20mA signal. (Sometimes labeled Loop +).

Attach SDI#3 (Loop +) to +24VDC Supply terminal. Attach -24VDC Supply terminal to the Analog Input Common. (Sometimes labeled Loop -).

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TOYR00 – Outside Air Temperature Sensor: 1. Sensor will be mounted on a north facing aspect of the building at roof level. 2. The humidity sensors shall be shielded from direct sun light, shall be located away from any exhaust louvres

or other sources of heat, and a cover shall shield the sensors from contact with rain. 3. The sensor installs directly on an exterior wall using the two integrated mounting holes which are provided

on the enclosure. Select the best mounting technique based on the exterior wall material. 4. The 2 mounting holes will facilitate a #10 size screw (Not supplied). The sensor fitting must be pointing

down.

5. Wiring Instructions Leave wires at factory length to allow for a service loop (to remove the sensor from junction box for service without disturbing the conduit).

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WPS-G-PS3 – Liquid Static Pressure Switch: 1. The WPS-G-PS3 should be mounted on a wall or other suitable surface. 2. The pipeing should then be installed to the unit and terminated at the high and low ports using the 1/4” BSP

fittings and Teflon sealant tape. 3. It is the responsibility of the installer to ensure that the pipeing is suitable for the system pressure. 4. The units are factory set at 3.5 Bar (50.76 Psi) to 4.5 Bar (65.26). They are adjustable to -0.5 Bar (-7.25 Psi)

to 7 Bar (101.5 Psi). The contacts switch from terminals 1-2 to 1-4 on rising pressure and from terminal 1-4 to 1-2 on falling pressure. Reaching the preset switch point on rising pressure, contacts 1-2 opens while contactc 1-4 closes and vice versa on falling pressure.

5. Connections are made as follows: a. Ensure the unit is not subjected to ingress water b. Ensure all wiring passes through the rubber

grommet. c. Always use the supplied screw to mount the unit

base. d. Connect the wiring as shown below and described

above. e. Set the switching point as described above by

inserting a screwdriver into the slots wheel above the scale.

f. Ensure Earth connection is used. 6. Wire the below terminals as follows

1 - Common 2 - Rising Pressure 4 - Falling Pressure

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CMD050VC – CO Sensor 1. The CO enclosure should be mounted on a flat surface three to five feet (1.5 to 1.8 m) above floor of the

area to be controlled. Do not mount the sensor near doors, opening windows, supply air diffusers or other known air disturbances.

2. Avoid areas with vibrations or rapid temperature changes. 3. Remove sensor cover. 4. Mount the base to the wall using washers and two or four screws (not supplied) appropriate for the wall

material. 5. Do the wiring connections and replace the cover. 6. Wiring Instructions

a) Output 0-10 Vdc or 4-20 mA is jumper selectable on pcb. b) Power supply can be 24 Vac or 24 Vdc for both 0-10 Vdc output and 4-20 mA output. c) 4-20 mA output is 2-wire (loop) connection on terminals 1 and 4. d) 0-10 Vdc is 3-wire connection on terminals 1, 2 and 4. e) Relay outputs are options. f) Wire connection on screw terminal min 0.25 mm2 and max 2.5 mm2 g) Wire distance: 500m for 4-20 mA output and 200 m for 0-10 Vdc output

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HC2 IP25 – Combined Temperature and Humidity Sensor HC Probe installation

1. The probes are intended for being built into walls or panels. Follow the general guidelines while installation Install the probe at a location where humidity, temperature and pressure conditions are representative of

the environment or process to be measured. Avoid the following: (a) Close proximity of the probe to a heating element, a cooling coil, a cold or hot wall,

direct exposure to sun rays, etc. (b) Close proximity of the probe to a steam injector, humidifier, direct exposure to precipitation, etc. (c) Unstable pressure conditions resulting from excessive air turbulence.

When installing the probe on a wall, do not place the probe right above a heat producing device of instrument such as a transmitter or an Ethernet adapter (warm air tends to rise).

If possible, choose a location that provides good air movement at the probe: air velocity of at least 1 meter/second (200 ft/ minute) facilitates adaptation of the probe to changing temperature.

2. Ensure that wall / panel thickness is 9 mm or less. 3. Drill a cutout of 25 mm (25…27mm) in diameter. 4. Remove the protection cap at the end of the probe. 5. When installing the probe through a wall, immerse as much of

the probe as possible in the environment to be measured. 6. Position the probe so as to prevent the accumulation of

condensation water at the level of the sensor leads. 7. Install the probe so that the probe tip is looking downward. If this

is not possible, install the probe horizontally 8. Plug the HygroClip on the mating connector of the transmitter or connection cable. Ensure that the catches

are aligned correctly. 9. Tighten the knurled nut by hand. 10. Wiring shall be done as per figure below

HygroFlex HF53 Installation

1. For best performance, follow the installation guide as below The HF5 is supplied with 2 screws, 2 drywall anchors and two rubber washers. The base of the enclosure has 2 screw-

wells (see drawing) that are normally closed at the bottom. Use the template provided with the HF5 to drill mounting

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holes in the wall and insert the drywall anchors. Place a rubber washer on each screw. Insert a screw in each well and

push to open the bottom of the well.

2. Use the base plate to mark and drill holes on wall. Install the base plate using the screws. 3. Wring instructions The maximum permissible cable length connecting the HF52 to other devices is determined by the total resistance

resulting from the addition of the cable resistance and that of the devices connected in series with the unit. This

resistance should not exceed 500 ohms.

Follow the below diagram for signal wiring

Note: connect the + of the power supply to only one of the V+ terminals. The two terminals marked V+ are internally

connected.

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Loxone – Outdoor Light level sensor 1. The light sensor can, with the transmitter, be mounted straight on a surface. Use the drawing below for

information on where to drill holes for the mounting screws. Take care of the rain-protected attachment

.

2. Wiring Instructions: a. See table below for wiring connections. b. Shielded cables should be used for connection if possible; this is particularly important in a noisy EM

environment. The shielding should be grounded. Before connecting, check that the supply voltage matches the operating voltage specified on this data sheet.

Pin Function Description 1 24V DC Operating Voltage 2 0 V Ground Reference Potential 3 0-10V Output Light Signal

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LL15 – Liquid Level Float Switch 1. Disconnected mains before installation 2. Detach the ring in the counterweight cylinder and fix it in the location in the cable where you want the weight

to be fixed. 3. Pull the cable thru the mouth of the counterweight until you hit the ring and fix it with moderate pressure.

4. Fix the cable in the tank firmly and adjust the level of the weight to allow the desired pump start and stop.

5. Wiring Instructions a) Filling Tank: Black and Blue Cables

When float is under water, contact is on and when float is above water level, it gets disconnected. b) Empty Tank: Black and brown cables

When float is under water, contact is disconnected and when float is above water level, it gets connected.

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AFS-262-HT – High Temperature Air Differential Pressure Switch

1. Select a mounting location which is free from vibration.

2. The AFS-262 must be mounted with the diaphragm in any vertical plane in order to obtain the lowest specified operating set point.

3. Avoid mounting with the sample line connections in the "up" position.

4. Surface mount via the two 3/16" diameter holes in the integral mounting bracket.

5. The mounting holes are 3-7/8" apart. Refer figure below for details

Air Sampling Connection

6. The AFS-262 is designed to accept firm-wall sample lines of ¼" OD tubing by means of ferrule and nut compression connections.

7. For sample lines of up to 10 feet, ¼" OD tubing is acceptable. 8. For lines up to 20 feet, use ¼" ID tubing. 9. For lines up to 60 feet, use ½" ID tubing. (A ¼" OD adapter, suitable for slip-on flexible tubing should be

used (to be ordered separately). 10. Locate the sampling probe a minimum of 1.5 duct

diameters downstream from the air source. 11. Install the sampling probe as close to the center of the

airstream as possible. Refer to Figure above to identify the high pressure inlet (H) and the low pressure inlet (L).

12. Select one of the five application options listed below, and connect the sample lines as recommended a) POSITIVE PRESSURE ONLY: Connect the sample line to inlet H; inlet L remains open to the

atmosphere. b) NEGATIVE PRESSURE ONLY: Connect the sample line to inlet L; inlet H remains open to the

atmosphere. c) TWO NEGATIVE SAMPLES: Connect the higher negative sample to inlet L. Connect the lower

negative sample to inlet H. d) TWO POSITIVE SAMPLES: Connect the higher positive sample to inlet H. Connect the lower positive

sample to inlet L. e) ONE POSITIVE AND ONE NEGATIVE SAMPLE: Connect the positive sample to inlet H. Connect the

negative sample to inlet L. 13. Wiring Instructions

a) Before pressure is applied to the diaphragm, the switch contacts will be in the normally closed (NC) position (figure 3).

b) The snap switch has screw top terminals with cup washers.

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Wire alarm and control applications as shown in figure 4

Location for sample lines in a typical application

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GTC116-PB – Airflow Measuring Station GTC116 TRANSMITTER INSTALLATION

1. The GTC116 transmitter is designed for use in an environment between -20° F to 120° F (-28.8° C to 48.8° C) where it will not be exposed to rain or snow.

2. The transmitter shall be mounted upright in a field accessible location such that all power, network and sensor probe cables can reach the connections on the transmitter enclosure.

3. The enclosure is designed to accept 3/4 in. (19.0 mm) conduit fittings for signal and power wiring at the top left and right sides as shown in Figure 1.

4. Mount the transmitter using suitable hardware at the four 0.188 in (4.76 mm) diameter holes on the left and right mounting tabs.

GTC116 POWER CONNECTIONS

1. Slide the cover plate up and off of the transmitter enclosure, and ensure that the power switch is in the “OFF” position before connecting the 24 VAC power source.

2. Connect 24 VAC power to the large, two position power input terminal labeled “POWER” on the upper right hand side of the main circuit board as shown below and in detail in the GTC Wiring Diagram below

3. Since the output signals are isolated from the power supply, it is not necessary to provide an isolated (secondary not grounded) power source

4. Note: a) Multiple GTx116 transmitters wired to a single transformer must be wired “in-phase” (L1 to L1, L2 to

L2). b) Multiple GTx116 transmitters wired to a single transformer must be wired “in-phase” (L1 to L1, L2 to

L2).

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GTC116 Connecting Sensor Probes to the Transmitter

5. After mounting the sensor probes and transmitter, connect each of the sensor probe cable plugs to the circular receptacles located at the bottom of the GRC116 transmitter enclosure.

6. Probes are ’Plug and Play” and do not have to be connected to a specific receptacle on the transmitter (unless traverse data is desired).

7. Match probes to transmitter by type (A or B) as indicated on the tags on the transmitter and sensor probes as labeled on the panel. Wiring Details

1. To wire the output signal, slide the cover plate up and off of the enclosure. 2. Ensure that the power switch is in the “OFF” position. 3. Connect signal wires for airflow rate and temperature to the three position output terminal labeled “OUTPUT”

at the upper left hand side of the main circuit board as indicated in Figure 5. 4. Airflow output is at terminal 1, temperature (or Alarm) output is at terminal 2 and common connections are

made at the COM terminal. 5. For additional detail, refer to the GTC116 Wiring Diagram below. 6. Note:

a) Output 2 can be set as temperature or as an alarm. b) Alarm can be set as active high or active low. c) Connect output signal cable drains to earth ground at one end of each cable only. d) Rs-485 com connection may use a single conductor. e) On multiple transmitter installations with a common 24vac source, wire 24 vac power in-phase to the

same terminals on all transmitters (e.g.: l1 to l1, l2 to l2).

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GTC116 PROBE INSTALLATION IN THE DUCT 1. Follow the diagrams below to install the probe.

2. Standoff probes are ordered by specifying the opening size. 3. The probes supplied include an additional 2 in. [50.8 mm] of tube length (which is 2 in. longer than the

specified opening size) to allow for bracket installation and damper blade clearance. 0.125 in. [3.175 mm] clearance (dashed line adjacent to each bracket) provided to ensure damper blade/linkage clearance.

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‘B’ SENSOR DENSITY PLACEMENT GUIDELINES

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D6200 – Butterfly Valve 1. The butterfly valve may be mounted either vertically or horizontally. Refer figure 2. It is not permissible, mounting the butterfly valve with the stem pointing downwards. 3. The water quality requirements specified in VDI 2035 must be adhered to.

Pre-Installation Procedure 1. Remove the protective face covers from the valve. 2. Inspect the valve to be certain the waterway is free from dirt and foreign

matter. Be certain the adjoining pipeline is free from any foreign material such as rust and pipe scale or welding slag that could damage the seat and disc sealing surfaces.

3. Actuators should be mounted on the valve prior to installation to facilitate proper alignment of the disc in the valve seat.

4. The valve should be in the closed position. Make sure the open and closed positions of the actuator correspond to the counter-clockwise to open direction of rotation of the valve.

5. Cycle the valve to the fully open position, then back to the fully closed position, checking the actuator travel stop settings for proper disc alignment.

6. Check the valve identification tag for valve class, materials, and operating pressure to be sure they are correct for the application

7. Check the flange bolts or studs for proper size, threading, and length. REMEMBER: Install the valve with the disc in the full-closed position using the appropriate flange

gaskets on BOTH valve flange faces.

Valve Installation Procedure

1. The Butterfly Valve can be installed in the pipeline with the shaft in the vertical, horizontal, or other intermediate position. Based on applications experience, however, in media with concentrations of solid or abrasive particles or media subject to solidification buildup, valve performance and service life will be enhanced by mounting the valve with the shaft in the horizontal position.

2. All valves are bidirectional and can be mounted in the pipeline in either flow direction; however, the preferred flow direction for all seat styles and materials is with the seat retainer ring located upstream (sus) to provide maximum seat protection.

3. For valves a) Noting the flow direction arrow on the tag, place the valve

between the flanges, making sure the arrow on the tag points in the direction of the flow.

b) Install the lower flange bolts loosely, leaving space for the flange gaskets.

c) After inserting the flange gaskets, install the remaining bolts.

4. Using the sequence shown to the right, tighten the flange bolts evenly to assure uniform gasket compression CAUTION: The valve should be centered between the

flanges and gaskets to prevent damage to the disc edge and shaft as a result of the disc striking the

flange, gasket, or pipe.

5. Electricity should be connected to the unit as specified by the actuator manufacturer. 6. The valve is now ready for operation

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SY3-24-3-T – Rotary Actuator 1. Simple direct mounting on the butterfly valve. The mounting position in relation to the butterfly valve can be

selected in 90° steps 2. Follow the diagram below for installing the actuator onto the butterfly valve.

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3. Follow the dimensions below to confirm the acceptability of the size against site conditions, and butterfly valve.

4. Setting Cam a) The setting cams for limit and auxiliary switches can be

accessed by removing the housing cover. b) Optionally, auxiliary switches LS4/LS3 can be connected for

signalling. c) Limit switches LS2/LS1 interrupt the voltage to the motor

and are controlled by setting cams TC. d) The setting cams turn with the spindle. The butterfly valve closes when the stem is turning clockwise (cw)

and opens when the stem is turning counterclockwise (ccw). e) Settings of setting cams TC..

• TC4 for auxiliary switch position closed (factory setting 3° ). • TC3 for auxiliary switch position open (factory setting 87° ). • TC2 for limit switch closed (factory setting 0° ). • TC1 for limit switch open (factory setting 90° ).

f) Adjusting setting cams Use a 2.5 mm Allen key to unscrew the corresponding setting cams TC.. Turn the setting cam using the Allen key Set as shown in the illustration below Use the Allen key to tighten the setting cams

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5. Wiring Instructions: Provide 230v AC power to the device. Follow the diagram for wiring details

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MULTICAL® 602 & ULTRAFLOW® 14 Prior to installation of the flow sensor, the system should be flushed and protection plugs/plastic diaphragms removed from the flow sensor. Correct flow sensor position (inlet or outlet) appears from the front label of MULTICAL® 602. The flow direction is indicated by an arrow on the side of the flow sensor.

Glands and gaskets are mounted as shown in the above drawing. Straight inlet: ULTRAFLOW® requires neither straight inlet nor straight outlet to meet the Measuring Instruments Directive (MID) 2004/22/ EC, OIML R75:2002 and EN 1434:2007. A straight inlet section will only be necessary in case of heavy flow disturbances before the sensor. A Recommended flow sensor position B Recommended flow sensor position C Unacceptable position due to risk of air build-up D Acceptable in closed systems. Unacceptable position in open systems due to risk of air build-up in the system E A flow sensor ought not to be placed immediately after a valve, with the exception of block valves (ball valve type) which must be fully open when not used for blocking F A flow sensor should not be placed at the suction side of a pump G A flow sensor ought not to be placed after a double bend in two levels In order to prevent cavitation the back pressure at ULTRAFLOW® must be min. 1.5 bar at qp and min. 2,5 bar at qs. This applies to temperatures up to approx. 80 °C. The device installation shall be done according to the drawing below

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Mounting ULTRAFLOW® ≤ DN125 The electronics/plastic box must be placed on the side (at horizontal mounting).

ULTRAFLOW® can be mounted vertically, horizontally or at an angle.

ULTRAFLOW® may be turned up to ±45° in relation to the pipe axis. ULTRAFLOW® must not be mounted with the plastic case pointing upwards or downwards Mounting of calculator The MULTICAL® 602 calculator can be mounted in three different ways: a. Compact mounting The calculator is mounted direct on the flow sensor, e.g. via an angle fitting. Having been mounted the calculator is sealed with seal and thread. In case of strong condensation (e.g. cooling applications) we recommend wall mounting of the calculator. b. Separate/wall mounting In connection with mounting in condensing environments as well as in order to prolong the battery lifetime, we recommend the use of a wall fitting. The wall fitting makes it possible to mount MULTICAL® 602 direct on an even wall. Use the fitting as a template to mark and drill two 6 mm holes in the wall. c. Wiring Instructions

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ULTRAFLOW 54 (DN150-250) – BTU Meter Prior to installation of the flow sensor, the system should be flushed. Correct flow sensor position (flow or return) appears from the front label of MULTICAL The flow direction is indicated by an arrow on the side of the flow sensor. Note: ULTRAFLOW® 54 may be lifted in the lifting rings only. Pressure stage ULTRAFLOW 54: PN25 Temperature of medium, ULTRAFLOW 54: 2…150°C/15…130°C/2…50°C. See marking on label. Mechanical environment: M1 and M2 (fixed installation with minimum vibration and fixed installation with considerable or high vibration level respectively). See marking on label. Electromagnetic environment: E1 and E2 (housing/light industry and industry respectively). See marking on label. The meter’s signal cables must be drawn at min. 25 cm distance to other installations. Climatic environment: Must be installed in environments with non-condensing humidity as well as in closed locations (indoors). The ambient temperature must be within 5…55°C. Installation angle of ULTRAFLOW® 54 ULTRAFLOW® 54 can be installed horizontally, vertically, or at an angle. ULTRAFLOW® 54 is normally installed horizontally,with the lifting rings oriented vertically. The ultrasound paths in the flow sensor tube will thus be horizontal, which is optimal in connection with possible stratification of the medium. At medium temperature below 90°C and at medium temperature less than 5°C below ambient temperature, the electronics box can be mounted directly on the flow sensor case via the factory mounted fitting. If the flow sensor is vertically mounted, the cable connections of the electronics box will be horizontally oriented. This is permitted. If the cable connections should preferably point downwards, the electronics box can be mounted via the enclosed distance piece, which moves the box approx. 170 mm away from the flow sensor case. Alternatively, a shorter distance piece, which only moves the box approx. 45 mm away from the flow sensor case, can be used. At medium temperature above 90°C there is a risk that the electronics (and possibly the battery) will be damaged due to too high temperature in the electronics box if it is mounted directly on the flow sensor case. Therefore, the electronics box must be mounted via the enclosed distance piece. The cable connections must always point downwards. Alternatively, the electronics box can be wall-mounted as long as the distance to flow sensor case and pipe installation is minimum 170 mm. At medium temperatures which are more than 5° below ambient temperature (typically in cooling installations) there is a risk of condensation in the electronics box, which can damage the electronics. Therefore, the electronics box must be mounted via the enclosed distance piece. The cable connections must always point downwards. Alternatively, the electronics box can be wall-mounted as long as the distance to flow sensor case and pipe installation is minimum 170 mm.

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Furthermore, when mounting the electronics box please make sure that the cable connections on the box are at a higher level than the cable connection on the flow sensor tube. It can also be an advantage to use the enclosed distance piece if the flow sensor case is insulated and the electronics box must be removed from the insulation. If the required position of the electronics box differs from the standard position, the distance piece can be mounted with the enclosed collar band around the flow sensor tube. However, please note that the cable connections must always point downwards. Orientation of flow sensor electronics box Mounting the electronics box, the cable connections must always be horizontally or downwards oriented in order to avoid the risk of water and condensation being led into the electronics box via the cables. This is specially important in humid environments, when ULTRAFLOW® 54 is used as cooling sensor, or if the medium temperature can become more than 5°C lower than the ambient temperature. Furthermore, the steel tube and wires must in general hang freely downwards after the cable connections to form a drip nose for drainage of water and condensation.

For any further details please refer to manufacturer’s instruction manual.