BH55 Manual-Extra 260 Ep3

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Made in Vietnam. SPECIFICA TION Wingspan : 1,070 mm 42.13 in. Length : 1,030mm 40.55 in. Weight : 1 kg 2.2 lbs. Radio : 4 channels. Servo : 4 servos. Parts listing required (not included): Electric Motor : AXI 2814/24. Battery : 3 CELLS - LI - POLY - 11.1V-2000mAh-20c. Propeller : 11 x 4.7. Speed control : 30A. INSTRUCTION MANUAL BOOK

Transcript of BH55 Manual-Extra 260 Ep3

Page 1: BH55 Manual-Extra 260 Ep3

Made in Vietnam.

SPECIFICATION

Wingspan : 1,070 mm 42.13 in. Length : 1,030mm 40.55 in. Weight : 1 kg 2.2 lbs. Radio : 4 channels. Servo : 4 servos.

Parts listing required (not included): Electric Motor : AXI 2814/24. Battery : 3 CELLS - LI - POLY - 11.1V-2000mAh-20c. Propeller : 11 x 4.7. Speed control : 30A.

INSTRUCTION MANUAL BOOK

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This instruction manual is designed to help you build a great flying aeroplane. Please read thismanual thoroughly before starting assembly of your EXTRA 260- EP . Use the parts listing belowto identify all parts.

WARNING.

Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it iscapable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOUASSUME ALL RISK & RESPONSIBILITY.If you are inexperienced with basic R/C flight we strongly recommend you contact your R/C supplierand join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of trainingprocedures designed to help the new pilot on his way to successful R/C flight. They will also be ableto advise on any insurance and safety regulations that may apply.

TOOLS & SUPPLIES NEEDED.

Thick cyanoacrylate glue.30 minute epoxy.5 minute epoxy.Hand or electric drill.Assorted drill bits.Modelling knife.Straight edge ruler.2mm ball driver.Phillips head screwdriver.220 grit sandpaper.90° square or builder’s triangle.Wire cutters.Masking tape & T-pins.Thread-lock.Paper towels.

Some more parts.

HARDWARE PACK

COWLING.Landing gear.....

To avoid scratching your new airplane, do notunwrap the pieces until they are needed forassembly. Cover your workbench with an oldtowel or brown paper, both to protect the air-craft and to protect the table. Keep a couple ofjars or bowls handy to hold the small parts af-ter you open the bag.

Please trial fit all the parts. Make sure you havethe correct parts and that they fit and arealigned properly before gluing! This will assureproper assembly. EXTRA 260 - EP ARF is handmade from natural materials, every plane isunique and minor adjustments may have tobe made. However, you should find the fit su-perior and assembly simple.The painted and plastic parts used in this kitare fuel proof. However, they are not tolerantof many harsh chemicals including the follow-ing: paint thinner, C/A glue accelerator, C/A gluedebonder and acetone. Do not let these chemi-cals come in contact with the colors on thecovering and the plastic parts.

PARTS LISTING.

FUSELAGE ASSEMBLY(1) Fuselage.

WING ASSEMBLY

(1) Right wing half with pre-installedaileron.(1) Left wing half with pre-installedaileron.

Tail section assembly

(1) Vertical stabilizer with pre-installed rudder.(1) Horizontal stabilizer with pre-installed elevator halves.

SUGGESTION.

NOTE.

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+ This is not a toy + Be sure that no other flyers are using yourradio frequency.

+ The glow plug clip must be securely attachedto the glow plug. + Do not flip the propeller with your fingers. + Keep loose clothing and wires away fromthe propeller. + Do not start the engine if people are near.Do not stand in line with the side of the propel-ler. + Make engine adjustments from behind thepropeller only. Do not reach around the spin-ning propeller.

SAFETY PRECAUTION. INSTALLING THE AILERON SERVOS. 1) Install the rubber grommets and brass

eyelets onto the aileron servo.

3) Turn the wing panel right side up.Using a modeling knife, remove the coveringat servo tray.

2) Install the metal connector onto servoarm .

C/ A glue

C/ A glue

A.

B.C.B.

F.

G.H.

I.

B. Wing panel.C. Fuselage.

A. Cowling.

D. Motor mount wood.

E. Horizon stabilizer.

G. Aluminium wing dihedral brace.

H. Decal sheet.

F. Vertical stabilizer

E.

D.

Bottom

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C/A glue

C/A glue

Remove covering

5) Attach the micro control connector tothe servo arms. Be sure to use the lock tie butit could free rotation.

4) Install the aileron servo as same aspicture.

Using the thread as a guide and usingmasking tape, tape the servo lead to the endof the thread: carefully pull the thread out.When you have pulled the servo lead out, re-move the masking tape and the servo leadfrom the thread.

Micro control connector.

Remove the covering on to the pre-cut slotof aileron as picture.

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1) Using a ruler & pen to draw a straightline as below picture.

INSTALLING THE AILERON CONTROL HORN.INSTALLING THE AILERON CONTROL HORN.

aileron control horn.

Insert aileron control horn to the aileron.

Remove covering

Control horn slot.

C/A glue.

C/A glue.

Secure

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Cut.

Repeat the procedure for the otherwing half.

INSTALLING ELECTRIC MOTOR. See pictures below:

C/A glue

Push

Motor mount wood:

3 x 15mm

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Motor.

Rotor shaft.

1) Slide the cowl over the motor and lineup the back edge of the cowl with the marksyou made on the fuselage.

COWLING.

3) Slide the cowl back over the motor.

2) While keeping the back edge of thecowl flush with the marks, align the front ofthe cowl with the crankshaft of the motor. Thefront of the cowl should be positioned so thecrankshaft is in nearly the middle of the cowlopening. Hold the cowl firmly in place usingpieces of masking tape.

Install the spinner backplate, propeller andspinner cone. The spinner cone is held inplace using two 2mm x 10mm wood screws.

INSTALLING THE SPINNER.

Machine screws.

Secure3x10mm.

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PARTS REQUIRED 1) Assemble and mounting the wheel pants

as shown in the following pictures.

C/A glue

Secure

MAIN GEAR INSTALATION

3x15mm

3 x 40mm

Mark point

Drill a hole 3mm diameter.

Metal plate 3mm

M3 lockWooden collars

3 x 40mm

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2) A drop of C/A glue on the wheel collarscrews will help keep them from coming loseduring operation.

Repeat the process for the other wheel.

1) The blind nuts are already mounted in-side the fuselage.

2) The holes in the landing gear should beto accept the mounting bolts.

3) Using the hardwarehardware provided,mount the main landing gear to the fuselage.

INSTALLING THE MAIN LANDING GEAR

Secure

3 x 15mm

Remove coveringthrougt the balsawood

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Right side.

Removecovering.

HORIZONTAL STABILIZER INSTALLA-TION.

Removecovering.

Left side.

C/A glue

C/A glue

1) Install the rubber grommets and brasseyelets onto the rudder and elevator servo.

2) Install the metal connector onto servoarm.

SERVO INSTALLATION.

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1) Using a modeling knife, carefully re-move the covering on to the pre-cut slot of fu-selage as picture below.

3) Slide the stabilizer into place in the pre-cut slot in the rear of the fuselage. The stabi-lizer should be pushed firmly against the frontof the slot.

2) Draw a center line onto the horizontalstabilizer. Then slide the horizontal into thefuselage.

Remove coverig

4) With the stabilizer held firmly in place,use a pen and draw lines onto the stabilizerwhere it and the fuselage sides meet. Do thison both the right and left sides and top andbottom of the stabilizer.

5) Remove the stabilizer. Using the linesyou just drew as a guide, carefully remove thecovering from between them using a model-ing knife.

When cutting through the covering to re-move it, cut with only enough pressure to onlycut through the covering itself. Cutting intothe balsa structure may weaken it.

Top side

Remove covering

Top side

Mark point

Top side

Bottom side

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6) When you are sure that everything isaligned correctly, mix up a generous amount ofFlash 30 Minute Epoxy. Apply a thin layer to themounting slot in the top of the fuselage and tothe sides and bottom of the vertical stabilizermounting area. Apply epoxy to the bottom andtop edges of the filler block and to the lowerhinge also. Set the stabilizer in place and re-align. Double check all of your measurementsonce more before the epoxy cures. Hold thestabilizer in place with T-pins or masking tapeand remove any excess epoxy using a papertowel and rubbing alcohol. Allow the epoxy tofully cure before proceeding.

C/A glue.

C/A glue.

C/A glue.

Bottom side

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C/A glue.

Control horns elevator and rudder as sameas method of aileron wing. See pictures be-low:

Removecovering

INSTALLING THE ELEVATOR PUSHROD.

Pushrod install as same as method of ai-leron wing. See pictures below:

elevator and rudder pushrod wire

elevator control horn.

ELEVATOR CONTROL HORNINSTALLATION.

C/A glue

Remove the covering on to the pre-cut slot ofalevator as picture.

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INSTALLING RUDDER.

See pictures below:

MOUNTING THE TAIL WHEEL BRACKET.

Elevatorcontrol horn

Elevatorpushrod

Tail gear.

Nilon clasp.

C/A glue

C/A glue.

C/A glue.

Secure

Made the slot from the bottom of the rudderand intall the tail gear.

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2) Slide the vertical stabilizer into the slotin the top of the fuselage. The rear edge ofthe stabilizer should be flush with the rear edgeof the fuselage and the lower rudder hingeshould engage the precut hinge slot in thelower fuselage. The bottom edge of the stabi-lizer should also be firmly pushed against thetop of the horizontal stabilizer.

Remove covering.

3) While holding the vertical stabilizerfirmly in place, use a pen and draw a line oneach side of the vertical stabilizer where itmeets the top of the fuselage.

Mark point

When cutting through the covering to removeit, cut with only enough pressure to only cutthrough the covering itself. Cutting into thebalsa structure may weaken it.

4) Remove the stabilizer. Using a mod-eling knife, remove the covering from belowthe lines you drew. Also remove the coveringfrom the bottom edge of the stabilizer and thebottom and top edges of the filler block. Leavethe covering in place on the sides of the fillerblock.

Hingle slot

Remove covering

1) Using a modeling knife, remove the cov-ering from the top of the fuselage and the cov-ering from over the precut hinge slot cut intothe lower rear portion of the fuselage This slotaccepts the lower vertical.

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INSTALLING THE RUDDER PUSHROD.

C/A glue.

Control horns rudder as same as method ofaileron wing. See pictures below:

ELEVATOR CONTROL HORNINSTALLATION.

Remove covering

C/A glue.

Secure

5) Slide the vertical stabilizer back inplace. Using a triangle, check to ensure thatthe vertical stabilizer is aligned 90º to the hori-zontal stabilizer.

90º

VerticalStabilizer.Horizontal

Stabilizer.

6) When you are sure that everything isaligned correctly, mix up a generous amountof Flash 30 Minute Epoxy. Apply a thin layer tothe top and bottom of the vertical fin mountingplatform sides in the fuselage. Slide the verti-cal fin in place and realign. Double check all ofyour measurements once more before theepoxy cures. Hold the vertical fin in place withT-pins or masking tape and remove any ex-cess epoxy using a paper towel and rubbingalcohol.

C/A glue.

Rudder control horn.

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3) Do not permanently secure the receiverand battery until after balancing the model.

4) Using a 2mm drill bit, drill a hole throughthe side of the fuselage, near the receiver, forthe antenna to exit.

1) Plug the servo leads and the switchlead into the receiver. Plug the battery packlead into the switch.

2) Wrap the receiver and battery pack inthe protective foam to protect them from vi-bration.

Cut

Elevator pushrod.Rudder

pushrod.

INSTALLING THE RECEIVER AND BATTERY.

Battery

Receiver

1. Locate the aluminium wing dihedralbrace.

2. Test fit the dihedral brace into eachwing half. The brace should slide in easily.

JOINING THE WING HALVES.

Rubber band

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Secure

Remove covering

Remove covering.

Remove covering.

3 x 10mm

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3. Turn the airplane upside down. Placeyour fingers on the masking tape and care-fully lift the plane .

1) It is critical that your airplane be bal-anced correctly. Improper balance will causeyour plane to lose control and crash.

THE CENTER OF GRAVITY IS LOCATED83MM BACK FROM THE LEADING EDGE OFTHE WING.(See the photo).

2) Mount the wing to the fuselage. Using acouple of pieces of masking tape, place themon the top side of the wing see the photo.

Accurately mark the balance point on the wingon both sides . The balance point is locatedback from the leading edge. This is the bal-ance point at which your model should bal-ance for your first flights. Later, you may wishto experiment by shifting the balance up to10mm forward or back to change the flyingcharacteristics. Moving the balance forwardmay improve the smoothness and arrow- liketracking, but it may then require more speedfor take off and make it more difficult to slowdown for landing. Moving the balance aft makesthe model more agile with a lighter and snap-pier ”feel”. In any case, please start at the lo-cation we recommend .

With the wing attached to the fuselage, allparts of the model installed ( ready to fly), andempty fuel tanks, hold the model at themarked balance point with the stabilizer level.

Lift the model. If the tail drops when youlift, the model is “tail heavy” and you must addweigh* to the nose. If the nose drops, it is “noseheavy” and you must add weight* to the tail tobalance.

BALANCING.*If possible, first attempt to balance the modelby changing the position of the receiver bat-tery and receiver. If you are unable to obtaingood balance by doing so, then it will be nec-essary to add weight to the nose or tail toachieve the proper balance point.

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1) Completely charge your transmitter andreceiver batteries before your first day of fly-ing.

2) Check every bolt and every glue joint inyour plane to ensure that everything is tightand well bonded.

3) Double check the balance of theairplane.

4) Check the control surface.

5) Check the receiver antenna . It shouldbe fully extended and not coiled up inside thefuselage.

6) Properly balance the propeller.

We wish you many safe and enjoyableflights with your EXTRA 260-EP.

Ailerons : 25mm up 25mm down

Elevator : 20mm up 20mm down

Rudder : 25mm up 25mm down

1) We highly recommend setting up aplane using the control throws listed.

2) The control throws should be meas-ured at the widest point of each control sur-face.

3) Check to be sure the control surfacesmove in the correct directions.

CONTROL THROWS.

PRE-FLIGHT CHECK.

Ailerons Control

2525

20

2525

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