Bertha STP Repair Plan May2014-1

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    June 2014Seattle Tunnel Partners, WSDOT’s

    contractor for the SR 99 TunnelProject, is building a pit to access

    and repair Bertha, the SR 99

    tunneling machine. The following

    images illustrate STP’s

    conceptual plan for resuming

    tunneling.

    Repairing the

    SR

    TUNNELING

    MACHINE

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    November: 

    STP provides

    WSDOT with

    a full list of

    repairs

    April May June July Aug. Sept. Oct. Nov. Dec. Jan. Feb. March

    2014 2015

     April 21: STP announces new schedule

    Late May: Underground wall

    construction begins

    Late July: Access pit

    excavation begins

    October: STP begins

    repairs to seal system

    and replacement of

    main bearing February:

    Testing ofmachine

    begins

    March 2015:

    Tunneling

    resumes

     June 16: 

    STP/Hitachi

    announce

    repair plan

    Seattle Tunnel Partners’ repair schedule 

    Seattle Tunnel Partners’ repair plan –  June 2014 2

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    Looking southeast

    toward the site wherecrews are bui lding a120-foot-deep circular

     pit to access and repairBertha. Contractor

    Seattle Tunnel Partners

    built the white walls onthe west side of the SR

    99 Alaskan Way Viaductto minimize noise during

    construction.

    Access pit site today, above ground

    CONCEPTUAL

    3Seattle Tunnel Partners’ repair plan –  June 2014

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    This underground view

    shows Bertha’s currentlocation between SouthJackson and South Main

    streets in Seattle. The redline shows the path

    Bertha will take once she

    resumes tunneling. Thesections of gray on both

    sides of Bertha areunderground walls built to

     protect the Alaskan WayViaduct and nearbybuildings from settlement

    during the initial section ofthe tunnel drive.

    Access pit site today, below ground

    CONCEPTUAL

    4Seattle Tunnel Partners’ repair plan –  June 2014

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    CONCEPTUAL

    The dark gray areas in

    this image show wheregrout was injectedbetween segments of

    existing undergroundwalls on the east and

    west sides of Bertha.

    The grout furtherstabilizes the ground

    and is one of many toolsSTP will use to keep

    water out of the access pit. The grout injectionwas completed on

    schedule in May 2014.

    Step 1: Inject grout between existing piles

    CONCEPTUAL

    5Seattle Tunnel Partners’ repair plan –  June 2014

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    CONCEPTUAL

    Step 2: Relocate utilities (after)This image shows where

    sewer, electrical,telecommunications andwater lines are being

    relocated to make roomfor construction of the

    access pit. Utility

    relocation started onschedule in May 2014.

    7Seattle Tunnel Partners’ repair plan –  June 2014

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    CONCEPTUAL

    Step 3: Inject grout behind the machineSTP crews injected a

    wall of grout near theback of the machine’sshield to seal water out

    of the access pit. Thiswork was completed on

    schedule in May 2014.

    8Seattle Tunnel Partners’ repair plan –  June 2014

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    CONCEPTUAL

    Step 4: Build the access pit’s walls STP crews are installing

    concrete columns thatwill form theunderground walls of the

    circular access pit. Madeup of 73 columns, the pit

    will be about 120 feet

    deep and more than 80feet wide. Underground

    wall construction startedon schedule in May

    2014.

    9Seattle Tunnel Partners’ repair plan –  June 2014

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    Step 4: Build the access pit’s walls STP crews are installing

    concrete columns thatwill form theunderground walls of the

    circular access pit. Madeup of 73 columns, the pit

    will be about 120 feet

    deep and more than 80feet wide. Underground

    wall construction startedon schedule in May

    2014.

    CONCEPTUAL

    10Seattle Tunnel Partners’ repair plan –  June 2014

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    Step 5: Lower groundwater, tunnel into wallSTP crews will install

    wells to lowergroundwater near theaccess pit. This will

    make i t easier for themachine to tunnel

    through the soil and into

    the pit wall.

    CONCEPTUAL

    11Seattle Tunnel Partners’ repair plan –  June 2014

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    Step 6: Excavate, then tunnel into access pit After the access pit has

    been excavated, Berthawill tunnel into the pit. Aconcrete cradle will hold

    Bertha in place whileshe is being repaired.

    CONCEPTUAL

    12Seattle Tunnel Partners’ repair plan –  June 2014

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    Step 7: Install a crane above the access pit A large crane wil l be

    installed above theaccess pit to l ift piecesto the surface for repair.

    The crane will be similarto the one used to

    assemble Bertha in her

    launch pit beforetunnel ing started in July

    2013.

    CONCEPTUAL

    13Seattle Tunnel Partners’ repair plan –  June 2014

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    Step 8: Remove pieces, make repairsCrews will repair Bertha

    at the surface beforereassembling her in theaccess pit. STP will

    thoroughly test Berthabefore tunneling

    beneath downtown.

    CONCEPTUAL

    14Seattle Tunnel Partners’ repair plan –  June 2014

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    STP plans to resume tunneling in March 2015

    CONCEPTUAL

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