Bearings Types - Mercer Universityfaculty.mercer.edu/jenkins_he/documents/BearingsMAE322r2.pdf ·...
Transcript of Bearings Types - Mercer Universityfaculty.mercer.edu/jenkins_he/documents/BearingsMAE322r2.pdf ·...
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Bearings Types
Plain
Rolling Element
◦ Ball
◦ Roller
Jewel
◦ Precision
Fluidic/Journal
◦ Hydrodynamic
Fluidic/Air
◦ Hydrostatic
Magnetic
Other?
Shigley’s Mechanical Engineering Design
Drawing of Leonardo da Vinci (1452-1519)
Study of a balls in a bearing
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Some Basic Bearings
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plain
Roller
thrust
Self-aligning
needle
Ball
thrust
Tapered
Roller
Spherical
roller
Ball
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Types and Features of Roller Bearings :NSK
Shigley’s Mechanical Engineering Design
http://www.nsk.com/common/data/ctrgPdf/e1103a.pdf
http://www.nsk.com/common/data/ctrgPdf/e1103a.pdf
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Nomenclature of a Ball Bearing
Shigley’s Mechanical Engineering DesignFig. 11–1
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Types of Ball Bearings
Shigley’s Mechanical Engineering DesignFig. 11–2
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For Even Greater Loads, Use Rollers
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Straight Cylindrical Spherical Roller, thrust Tapered roller, thrust
Needle Tapered roller Steep-angle tapered rollerFig. 11–3
Types of Roller Bearings
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Some Common Bearing Mounting Configurations
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Fig. 11–20
Fig. 11–21
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Some Common Bearing Mounting Configurations
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Fig. 11–22
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Some Common Bearing Mounting Configurations
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Fig. 11–23
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Duplexing
When maximum stiffness and resistance to shaft misalignment is
desired, pairs of angular-contact bearings can be used in an
arrangement called duplexing.
Duplex bearings have rings ground with an offset.
When pairs are clamped together, a preload is established.
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Duplexing Arrangements
Three common duplexing arrangements:
(a) DF mounting – Face to face, good for radial and thrust loads
from either direction
(b) DB mounting – Back to back, same as DF, but with greater
alignment stiffness
(c) DT mounting – Tandem, good for thrust only in one direction
Shigley’s Mechanical Engineering Design
Fig. 11–24
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Preferred Fits
Rotating ring usually requires a press fit
Stationary ring usually best with a push fit
Allows stationary ring to creep, bringing new portions into the
load-bearing zone to equalize wear
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Preloading
Object of preloading
◦ Remove internal clearance
◦ Increase fatigue life
◦ Decrease shaft slope at bearing
Shigley’s Mechanical Engineering DesignFig. 11–25
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Alignment
Catalogs will specify alignment requirements for specific bearings
Typical maximum ranges for shaft slopes at bearing locations
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Enclosures & Seals
Common shaft seals to exclude dirt and retain lubricant
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Fig. 11–26
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Bearing Life Definitions
Bearing Failure: Spalling or pitting of an area of 0.01 in2
Life: Number of revolutions (or hours @ given speed) required for failure.
Rating Life: Life required for 10% of sample to fail.
◦ For a group of bearings
◦ Also called Minimum Life or L10 Life
Median Life: Average life for 50% of sample to fail.
◦ For many groups of bearings
◦ Also called Average Life or Average Median Life
◦ Median Life is typically 4 or 5 times the L10 Life
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Load Rating Definitions
Catalog Load Rating, C10 : Constant radial load that causes 10% of
a group of bearings to fail at the bearing manufacturer’s rating life.
◦ Depends on type, geometry, accuracy of fabrication, and material of bearing
◦ Also called Basic Dynamic Load Rating, and Basic Dynamic Capacity
Basic Load Rating, C : A catalog load rating based on a rating life
of 106 revolutions of the inner ring.
◦ The radial load that would be necessary to cause failure at such a low life is unrealistically high.
◦ The Basic Load Rating is a reference value, not an actual load.
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Load Rating Definitions
Static Load Rating, Co:
Static radial load which corresponds to a permanent deformation of
rolling element and race at the most heavily stressed contact of
0.0001d.
◦ d = diameter of roller
◦ Used to check for permanent deformation
◦ Used in combining radial and thrust loads into an equivalent radial load
Equivalent Radial Load, Fe:
Constant stationary load applied to bearing with rotating inner ring
which gives the same life as actual load and rotation conditions.
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Using a regression equation
to represent the line,
◦ a = 3 for ball bearings
◦ a = 10/3 for roller bearings (cylindrical and tapered
roller)
Load-Life Relationship
Nominally identical groups of bearings are tested to the life-failure
criterion at different loads.
A plot of load vs. life on log-log scale is approximately linear.
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Load-Life Relationship
Applying Eq. (11–1) to two load-life conditions,
Denoting condition 1 with R for catalog rating conditions, and
condition 2 with D for the desired design conditions,
The units of L are revolutions. If life is given in hours at a
given speed n in rev/min, applying a conversion of 60 min/h,
Solving Eq. (a) for FR, which is just another notation for the
catalog load rating,
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Load-Life Relationship
The desired design load FD and life LD come from the problem
statement.
The rated life LR will be stated by the specific bearing
manufacturer. Many catalogs rate at LR = 106 revolutions.
The catalog load rating C10 is typically used to find a suitable
bearing in the catalog.
◦ a = 3 for ball bearings
◦ a = 10/3 for roller bearings
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Load-Life Relationship
It is often convenient to define a dimensionless multiple of rating
life
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Example 1
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Example 11–7
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Example 11–7
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Fig. 11–12
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Example 11–7
𝐶10 = 464.4(393.2)ൗ1 3= 3402. 𝑙𝑏𝑓 For ball bearing @ C
𝐶10 = 316(393.2)ൗ3 10= 1897. 𝑙𝑏𝑓 For roller bearing @ D
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Combining Loads
Shigley’s Mechanical Engineering Design
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Combined Radial and Thrust Loading
When ball bearings carry both an
axial thrust load Fa and a radial load
Fr, an equivalent radial load Fe that
does the same damage is used.
A plot of Fe/(VFr) vs. Fa /(VFr) is
obtained experimentally.
V is a rotation factor to account for
the difference in ball rotations for
outer ring rotation vs. inner ring
rotation.
◦ V = 1 for inner ring rotation
◦ V = 1.2 for outer ring rotation
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Combined Radial and Thrust Loading
It is common to express the two
equations as a single equation
where
i = 1 when Fa /(VFr) ≤ e
i = 2 when Fa /(VFr) > e
X and Y factors depend on geometry
and construction of the specific
bearing.
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Fig. 11–6
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Equivalent Radial Load Factors for Ball Bearings
X and Y for specific bearing obtained from bearing catalog.
Table 11–1 gives representative values in a manner common to
many catalogs.
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Table 11–1
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Equivalent Radial Load Factors for Ball Bearings
X and Y are functions of e, which is a function of Fa/C0.
C0 is the basic static load rating, which is tabulated in the catalog.Shigley’s Mechanical Engineering Design
Table 11–1
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Tapered Roller Bearings
Straight roller bearings can carry large radial loads, but no axial
load.
Ball bearings can carry moderate radial loads, and small axial
loads.
Tapered roller bearings rely on roller tipped at an angle to allow
them to carry large radial and large axial loads.
Tapered roller bearings were popularized by the Timken Company.
Shigley’s Mechanical Engineering Design
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Tapered Roller Bearings
Two separable parts
◦ Cone assembly
Cone (inner ring)
Rollers
Cage
◦ Cup (outer ring)
Rollers are tapered so virtual
apex is on shaft centerline
Taper allows for pure rolling
of angled rollers
Distance a locates the
effective axial location for
force analysis
Shigley’s Mechanical Engineering DesignFig. 11–13
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Mounting Directions of Tapered Roller Bearings
Mount pairs in opposite
directions to counter the axial
loads
Can be mounted in direct
mounting or indirect
mounting configurations
For the same effective spread
ae, direct mounting requires
greater geometric spread ag
For the same geometric
spread ag, direct mounting
provides smaller effect
spread ae
Fig. 11–14
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Typical Catalog Data (Fig. 11–15)
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Induced Thrust Load
A radial load induces a thrust reaction due to the roller angle.
K is ratio of radial load rating to thrust load rating
K is dependent on specific bearing, and is tabulated in catalog
Shigley’s Mechanical Engineering DesignFig. 11–16
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Equivalent Radial Load
The equivalent radial load for tapered roller bearings is found in
similar form as before,
Timken recommends X = 0.4 and Y = K
Fa is the net axial load carried by the bearing, including induced
thrust load from the other bearing and the external axial load
carried by the bearing.
Only one of the bearings will carry the external axial load
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Catalogs
Shigley’s Mechanical Engineering Design
AST
https://www.astbearings.com/catalog.html
NSK Roller Bearings:
http://www.nsk.com/common/data/ctrgPdf/e1103a.pdf
NTN Bearings:
http://www.ntnamericas.com/en/brochures-and-
literature/catalogs
Timken
https://www.timken.com/products/
SKF
https://www.skf.com/binary/77-121486/SKF-rolling-
bearings-catalogue.pdf
https://www.astbearings.com/catalog.htmlhttp://www.nsk.com/common/data/ctrgPdf/e1103a.pdfhttp://www.ntnamericas.com/en/brochures-and-literature/catalogshttps://www.timken.com/products/https://www.skf.com/binary/77-121486/SKF-rolling-bearings-catalogue.pdf