BEACONS AND OPTICAL WARNING SYSTEMS - Hella

BEACONS AND

OPTICAL WARNING SYSTEMS

www.hella.com/municipal

INTRODUCTION


02 03 |

CONTENTS

OPTICAL WARNING SYSTEMS PAGE

Optical warning systems - intro 52 – 53

Optical warning systems – overview 54 – 55

OWS 7 modules 56 – 57

OWS 7 technical details 58

OWS 7 accessories and spare parts 59

OWS 7 order guide 60 – 61

OWS 7 configuration examples 62 – 63

OWS optical warning systems 64

OWS – range overview 65

OWS – accessories 66

OWS – spare parts 67

Raptor + 68 – 70

BSN-LED front flasher 71

WORKLIGHTS PAGE

Worklights - intro 72 – 73

LED worklights 74 – 78

Xenon worklights 79

Halogen worklights 80 – 81

Worklights – Isolux diagrams 82 – 83

INTRO PAGE

Quality is a tradition at HELLA 04 – 05

IP protection category 06 – 07

ECE R 10 / ECE R 65 08 – 09

Welcome to the LED age 10 – 11

Light is technology 12 – 13

Online tools 14

Period of use / location of use / recommendation 15

BEACONS PAGE

Beacons - intro 16 – 17

HELLA beacon product finder 18 – 19

Beacons – overview 20 – 21

K-LED 2.0 beacon 22 – 23

Rota LED beacon 24 – 25

KL 7000 LED beacon 26 – 27

KLX 7000 beacon 28 – 29

KLX 5000 beacon 30 – 31

KLX JuniorPlus beacon 32 – 33

KL 7000 beacon 34 – 35

Rotaflex / Rotafix beacon 36 – 37

KL Rota compact beacon 38 – 39

KL 600 / 700 / 710 beacon 40 – 41

KL JuniorPlus beacon 42 – 43

KL 8000 beacon 44

KL 5000 beacon 45

ACCESSORIES AND SPARE PARTS PAGE

For halogen beacons 46 – 49

For xenon beacons 50

For beacons and worklights with pipe-socket attachment 51

QUALITY IS A TRADITION AT HELLA

INTRODUCTION

HELLA has set itself the ambitious standard of guaranteeing

consistently high product quality in every respect.

This is achieved by defining quality criteria and checking every detail using carefully-selected methods throughout the entire manufacturing process. Production quality is ensured by parallel quality monitoring and testing.

Quality products from HELLA are subject to different test procedures in accordance with the HELLA standard 67101. These test procedures are conducted by the HELLA test laboratory in Lippstadt.

HELLA products are subject to the following test:

Splash water testIn universal splash water cabins, HELLA products are tested under realistic environmental conditions. The cabins are equipped with devices for rain, splash water, water jets and water mist. Here, the products are tested for tightness by undergoing the intermittent and splash water test at a pressure of up to 5 bar, and the the jet water test at a pressure of up to 10 bar.(IP XK4K)

High-pressure cleaner testIn one test system, the products are exposed to a water pressure of up to 120 bar and a water temperature of +85 degrees Celsius.

This test simulates cleaning in a carwash or with a pressure cleaner (IP XK9K).

Dust testIn this test, the products are tested for their dust tightness. Unfired Portland cement is used as a test medium for all products. The test is optionally performed in sample function operation, and with overpressure or underpressure exposure of the device under test.

The tests are evaluated by determining the photometric value before and after the test (IP 5K). This is the only way that HELLA can ensure that dust will not penetrate the product and can guarantee the long service life of the product.

First-class quality by conviction

HELLA guarantees the perfect, long-term functioning of its products and stands for satisfied customers in the spare parts, accessories and light sources areas.

As the long-established company from Lippstadt is an efficient partner to the automotive industry, HELLA products are manufactured to meet the respective precision, tolerance specifications. Combined with the use of sophisticated test procedures in the product development, you can depend on HELLA products in any situation.

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More information on HELLA quality criteriacan be found under: www.hella.com/quality

Vibration testThis test simulates the behaviour of the products over a "poor stretch of road" and shows, for example, responses to potholes, gravel tracks, gravel, stones, fields and dirt roads. Special ralley profiles are tested for selected products, like for example, auxiliary lights.

The wide band random vibration test is used to test the mechanical endurance strength in the vertical and horizontal axes. Here, the frequency range extends from 10 to 1000 Hertz. Alongside the vibration test, the products are subjected to a temperature overload of -40 degrees Celsius to +80 degrees Celsius. Among others, this checks the ageing process of the plastic. All products are tested for function for up to 24 hours.

Furthermore, a mechanical shock test is conducted during this procedure. This simulates the behaviour in the event of jolts (products in packaging during shipping) with an acceleration of between 300 and 500 metres per second2 squared.

Immersion and pressure tightness testDepending on requirements, this test is carried out for all lighting technology products.

An immersion pipe can be submerged to a depth of 1m in water. Another test system can reach a depth of 6 metres. Also, an overpressure test up to 1.6 bar is conducted in an immersion pool.

All tests are carried out in accordance with the HELLA standard, 67101, as well as the legal requirements (IP 67).

Heat, moisture and cold testIn temperature cycle tests, HELLA products are exposed to temperature fluctuations of -40 degrees Celsius to +100 degrees Celsius in climatic chambers which have a volume of 600 - 1000 litres. In addition, thawing and de-thawing tests up to max. 95% air humidity and up to +80 degrees Celsius are conducted. In the so-called "shock chamber", the temperatures changes within seconds (intervals of max. 6 seconds) between -40 degrees Celsius and +100 degrees Celsius.

These tests signify utmost stress on any material, both for lighting as well as for the individual electronics components. The heat and cold tests last up to 48 hours.

IP PROTECTION CATEGORY

INTRO

What does IP protection category mean?

IP stands for International Protection. The IP protection categories are determined according to DIN 40 050, Part 9. The purpose of the standard is the exact definition of electrical vehicle equipment against the penetration of solid materials including dust and against water penetration. The different degrees of protection important for signalling systems are explained below.

Protective category IP 5K4K

Dust may only penetrate to the extent that function and safety are not impaired. Water that is sprayed from every direction at increased pressure against the housing must not have any damaging effect: water pressure approx. 4 bar.

Protection class IP 9K

Water that is directed from high-pressure / steam-cleaning equipment onto the housing must not have any damaging effect: water pressure approx. 80 – 100 bar.

Protection class IP 6K7

Dust must not penetrate. No water may penetrate, even if the device is submersed for some time. HELLA products meet the highest requirements and are ideally protected against all kinds of weather conditions.

International Protection (IP) as per DIN 40050, Part 9.Specific definition for road vehicles.5K = Dust protected6K = Dust tight 9K = Protection against water during pressure /

steam cleaning.

The higher the protective category, the better the protection against penetrating media. IP 67 maximum value

� Completely sealed against dust and water.

Dust and water protection IP

FEATURES DESCRIPTION COMMENTS

Beacons for preferential road use. A function monitoring system must be provided.

Beacons - failure control(DIN 14630 – blue)

ECE R65

+8°

-8°

Defines the lighting values, light distribution and colour location of beacons that are to be achieved.

Only beacons that fulfil ECE-R65 can be used on public roads.

ECE R 65

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FEATURES DESCRIPTION COMMENTS

Thermal management

Active:Electronic power control of the LED in case of impermissibly high ambient temperatures. This ensures the protection of the LED against destruction by overheating.

Passive:Optimised layout of the components for even temperature distribution and spread.

Active:More development overhead with active thermal management and higher parts prices ensure optimal conditions for maximum design life.

Passive:The warmer the LED gets through exterior factors or heating caused by its own operation, the shorter the service life.

Active

Passive

Overvoltage protection

Supplement to the electronics for protecting the LED against high voltage / current in the vehicle's electric system as per ISO 7637-2.

Overloading of the LEDs can be caused by voltage peaks in the vehicle because of:

� Jump-starting � Faulty control units � Load dump impulse

(incorrect battery contact)

These can stress or damage the LED, which can lead to a failure or a reduction in the design life. By supplementing the circuit with appropriate components, it can be protected, so that the service life is extended and failures are prevented.

Even if the connecting cable is connected the wrong way round, there is still no danger for the electronics.

The semiconductor in an LED must always be operated with the correct polarity. Inverse polarity damages the LED, so that LED lights are always equipped with a reverse polarity protection (diode). This function only works when "+" and "-" are correctly connected, however. If a light has a bi-polar circuit, the functioning is independent of the contact connections. This ensures poka yoke (avoiding faulty installations) in connection with the indentation clamping technology, for instance. However, the additional components on the PCB also increase the costs.

Reverse polarity protection

Electromagnetic compatibility

Electromagnetic compatibility (EMC) tested and EC type approval obtained.

If the light has not been built to EMC specifications, and is thus not certified, interactions that impair other safety-relevant electronic systems may occur.

Examples:Interference in the radio loudspeaker, impairment of ABS electronics, or failure of the light due to sensitivity to interference.

Light approved for transport of dangerous goods according to Hazardous Waste Road Directive (GGVS).

Generally required for lorry and trailer lighting. Precondition for approval: damage to the light source must not cause explosive media to ignite.

Approval for transport of dangerous goods

ECE R 10

INTRO

What is EMC (ECE-R10)?

Electromagnetic compatibility (EMC) is a major quality feature for optical signalling systems and describes two factors:

� Radiated interference: the limitation of radiated electromagnetic interference to a level that guarantees the interference-free operation of other devices in the environment.

� Immunity to interference: guaranteeing sufficiently high resistance to electro-magnetic interference acting from the outside

The legal foundations for this are the CISPR 25 as well as the ISO 7637 and 11452.

Electromagnetic interactions

Protective categories standard CISPR 25:

CISPR 25 is the standard for emitted interference which applies a classification of 1 - 5. In doing so, category 5 products must satisfy the most demanding requirements and are even suitable for installation situations directly next to an aerial. The statutory standards are met by category 3, which guarantees adequate protection in standard practice. (HELLA lighting systems fulfil at least category 3, many even category 5, and guarantee absolute functional safety in all application situations).

Radio / TV

Mobile telephone Sat radio Navigation Telematicsfee collection

Entire electrical system

Distance warning radar

Only beacons, which can have both of these test numbers, possess the authorisation for use on public roads.

1 2 1 ECE R 65

2 ECE R 10

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ECE R 65

Light distribution according to ECE-R65

(E-test mark)

In accordance with the directives of the ECE-R65, the beacons must be supplied such that with standard company use their perfect functioning is guaranteed, despite the vibrations which are occurring, and that the characteristics described in this regulation are maintained.

It is important that the beacons are supplied such that it is not possible to adjust them once they are correctly fitted to the vehicle. Incorrect installation could restrict the warning effect.

The light values are measured at a distance of at least 25 m.

Lights which are not equipped with bulbs as a light source must comply with the minimum and highest requirements which are established by taking light intensity measurements after one and after 30 minutes of operation. This shows how important thermal management is for LED beacons, as only an optimized thermal management system can guarantee optimum lighting values even after long periods of use.

A beacon must be fitted to a vehicle such that every person can detect the warning signal from a perimeter of 20 m. If this is not possible, additional warning systems (e.g. more beacons) must be fitted to the vehicle.

The following representations show the implementation of the ECE-R65 (person: 1.8 m tall).

Light distribution as per ECE R 65

4 m

Braking distance

28.5 m

15.7 m

70 cd+ 8°

70 cd- 8°

100 cd0°

Braking distance

70 cd

70 cd

17.8 m

5 m

100 cd2.5 m

+ 8°

- 8°

0°

There are many reasons why light emitting diodes are being used in more and more automotive areas. First of all, they have simply proven themselves to be the better solution in many ways. Secondly, as a lighting pioneer, HELLA made use of these "better solutions" early on in a broad range of applications.

When it comes to lighting technology, achieving milestones is nothing new for HELLA. Again and again, the international family-owned and operated company has assumed a pioneering role by pooling its expertise from the fields of light, electronics and thermal management to create new and innovative products. A uniquely strong combination for developing LED products. Especially with regard to dynamic LED lighting systems, which will be increasingly relied on for active lighting functions.

Technology follows design!

Cutting-edge product designs can only be realised by applying the best possible technological expertise. Long-term experience in electronics, thermal engineering and design ensure that LED headlights and lighting systems are developed with consistently high lighting performance.

By constantly developing and enhancing the options and areas of applications for LEDs, HELLA is not only involved in definitively shaping the LED era, but is also making a significant contribution toward increasing active safety.

The technical, economic and safety-related advantages of

LEDs speak for themselves

� Long service life � No downtimes or assembly times � Minimal energy consumption � Wear-free and maintenance-free � Higher effective visibility � Dust and water-resistant � Compact sizes � Rapid response times � New scope for design

In 2011, HELLA built 522,000,000 LEDs.

WELCOME TO THE LED AGE

INTRO

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LIGHT IS TECHNOLOGY

INTRO

Basic properties

Service life – how temperature development

affects the service life

The service life or also the light degeneration of an LED refers to the period after which the light output sinks to half of its original value. The functioning of an LED depends on several factors. The semiconductor material used is as important as the operating conditions or the degeneration of the silicon crystal.

The actual value of the service life cannot be generally determined, though. While standard LEDs may last up to 100,000 hours, high-performance LEDs can be used for only about a quarter to a half of that time (25,000 - 50,000). If both diodes were to be used non-stop, they could be used continually for eleven and more than two years, respectively.

The service life greatly depends on the location and the provided current density. The higher the current flow, the more the diode heats up. This shortens the service life. The ambient temperature is also relevant for the service life, as the diode generally fails sooner, if it is warmer. Basically, the intensity of the light radiation in LEDs continually decreases over time. This is an advantage, as unlike traditional lights (incandescent, halogen), an LED doesn't suddenly leave you standing in the dark. Even if the light output is reduced, it normally does not suddenly fail. The plastic normally used in the lenses of LEDs gradually becomes hazy, which also affects the light yield negatively.

Main factors affecting the service life

� Temperature � Current density � Degeneration of the silicon crystal

LED control

As LEDs require only little current, they already illuminate when they receive only a fraction (a few mA) of the permitted forward current. This is often enough to provide light. As already mentioned, there are different ways of operating LEDs, depending of area of application.

Here are three of these ways.

DC / DC is standard for HELLA beacons. This way, we can guarantee an extremely high efficiency so as to keep heat losses (intrinsic warming) to a minimum.

Three ways of controlling LEDs

Resistance

Loss ~ 50 - 60%

"Low Power" applications

"High Power" applications

Loss ~ 40 - 50% Loss ~ 10 - 20%

Constant current

I = const.

DC / DC converter

Power input Power input Power input

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One example from the headlight area:

People who drive a lot know the situation. Poor road illumination due to soiled headlights. Frequent manual cleaning then creates a must. Yet after only a short time back on the road, the headlights are dirty again due to particles being swirled around by other vehicles. This leads not only to reduced light levels but also to glare for oncoming traffic.

Influence of dirty beacons on the warning effect

The warning signal effect of light-intensive beacons is impaired by dirt. To reduce or avoid dirt deposits on the light domes, HELLA uses smooth surfaces without external lenses.

These are much less sensitive to dirt, therefore guaranteeing a optimum warning effect.

Clean beacons � Maximum warning effect � No light scattering � Optimum light aperture

Soiled beacons

� Reduced warning effect � Broad light scattering � Reduced light aperture

Deflection and absorption of light beams by dirt particles

ELIVER. The online comparison tool for beacons, optical warning

systems, worklights and auxiliary lights

HELLA beacons and optical warning systems are a prime example of quality, practicality, safety and cost-efficiency. For all types of municipal superstructures and special superstructures (e.g. refuse lorries, road salt vehicles, sweeping machines among others) as well as emergency vehicles, HELLA can provide the correct beacons or warning systems.

Continuous research and development as well as customer-specific solutions for small- and large-scale production make HELLA the ideal partner for ministries, local authorities and the private sector. The LED products designed by Hella are particularly resistant to vibrations, dirt and water. In addition, the use of LED technology has a positive effect on the efficiency and ecological balance (reduced CO2 emissions). By using our ELIVER tool for beacons and optical warning systems, you can compare selected products in practical, realistic scenarios to make sure you make the right decision for each application. You can choose from the most varied of vehicles and scenarios.

HELLA has the right worklights and auxiliary lights for any kind of agricultural machinery, like for example, tractors or combine harvesters, construction machines, forestry machines, special vehicles as well as lorries and heavy goods vehicles. Use our ELIVER tool to compare our outstanding products and select the perfect worklight or auxiliary light for you and your working life. View the light distribution on a dirt track, on a country road or in an off-road scenario. ELIVER also provides you with all the relevant information about performance and technical data.

INTRO

ONLINE TOOLS

OWS 7 configurator

With the new OWS 7 configurator, you can assemble your own, individual OWS 7. From the vehicle selection (compacts, transporters, sprinters, and breakdown vehicles) to a variety of roof beam widths to individual light modules. Of course you can also choose other equipment, such as worklights, chaser light signals, and lateral close-range illumination.

Afterwards you will see a preview of your individual OWS 7 in order to test all the functions selected.

Configure your individual OWS 7 here: www.hella.com/ows7

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HELLA beacons are suitable for the most varied of applications. The vehicle symbols provide a recommendation as to which product is most suitable for a certain application area. Factors like warning signal intensity, service life, robustness etc. play a key role here. As each application places differing requirements on the product.

PERIOD OF USE / LOCATION OF USE / RECOMMENDATION

Airport vehicle Street cleaning vehicle

Mine vehicle Winter service vehicle

Rubbish truck Forklift truck

Police vehicle /

emergency vehicle

small

Truck

Construction vehicle Emergency vehicle

Rescue vehicle /

escort vehicle Agricultural vehicles

Towing vehicleHeavy goods lorry

HELLA beacons with powerful warning effect signal to the other road users: please take care – work is going on around this vehicle.

They enable maximum own- and third-party safety by means of an intensive warning effect. This safety is achieved by the optimum light bundling and distribution, the resulting high range as well as the very high light intensity.

You can rely 100% on our beacons. HELLA lights are distinguished by their outstanding quality in terms of processing and stability - the long service life is proof of this!

BEACONS - INTRO

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BEACONS

HELLA BEACON PRODUCT FINDER

Product line Vehicle recommendation Application examples

LED

K-LED 2.0

Warning effect

Robustness

Service life

Life cycle costs

Extremely long period of use (e.g. Refuse lorries, heavy goods vehicles)

Rota LED

Warning effect

Robustness

Service life

Life cycle costs

Intensive use in agriculture or on construction site vehicles with long operating times

KL 7000 LED

Warning effect

Robustness

Service life

Life cycle costs

Lorry / trailer with long periods of use and high demands (e.g. long-distance traffic)

Xenon

KLX 7000

Warning effect

Robustness

Service life

Life cycle costs

Use for emergency or escort vehicles to heavy goods transporters

KLX JuniorPlus

Warning effect

Robustness

Service life

Life cycle costs

Combine harvester or heavy goods transporter

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Product line Vehicle recommendation Application examples

Halogen

KL 8000

Warning effect

Robustness

Service life

Life cycle costs

Large fire brigade vehicles

KL 7000

Warning effect

Robustness

Service life

Life cycle costs

Use e.g. on lorries or for rescue vehicles

Rotafl ex

Warning effect

Robustness

Service life

Life cycle costs

Optimal for use on tractors or construction site vehicles with an average period of use

Rota Compact

Warning effect

Robustness

Service life

Life cycle costs

Optimal for use on tractors or construction site vehicles with an average period of use

BEACONS

PRODUCT LINE PAGE F (FIXED ATTACHMENT) FL (FLEXIBLE PIPE-SOCKET ATTACHMENT)

LED

K-LED 2.0 22 – 23

Rota LED 24 – 25

KL 7000 LED 26 – 27

Xenon

KLX 7000 28 – 29

KLX 5000 30 – 31

KLX JuniorPlus 32 – 33

Halogen

KL 7000 34– 35

KL Rotfl ex / Rotafi x 36 – 37

KL Rota Compact 38 – 39

KL 600 / 700 / 710 40 –41

KL JuniorPlus 42 – 43

KL 8000 44

KL 5000 45

BEACONS – OVERVIEW

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R (PIPE-SOCKET ATTACHMENT) M (MAGNETIC ATTACHMENT)SB (INDIVIDUAL SCREW JOINT) /

LEMO PLUG

LED BEACONS

2.0 Types of warning signal

First HELLA beacons where you can choose from rotating or flashing warning signals.

2.0 Brightness levels

The integrated light sensor automatically toggles between day and night mode. This guarantees the best possible warning effectiveness.

Functional safety

First HELLA beacons to meet the requirements of IP 67. The beacon is dust-tight and a brief immersion in water is also possible.

Vibration resistance

Without any moving parts, the beacon is protected from strong vibrations and shocks.

Compact design

Extremely flat design and impact-resistant dome.

Low life cycle costs

Maintenance-free beacon with a very high service life. Reduced maintenance costs and minimum downtimes.

K-LED 2.0 BEACON

TYPE APPROVAL

Interference suppression (CISPR25) Power-controlled class 5

Approval GGVSE / ADR

EMC compatibility 036816

TECHNICAL SPECIFICATIONS

Nominal voltage (UN) Multi-voltage

Operating voltage (UB) 10 – 32 V

Total current consumption 0.45 A to 2.5 A

Power consumption max. 30 W

Operating temperature range -40°C to +60°C

Dome Polycarbonate

Position of use upright

Protection category IP 67

PERFECT FOR:

Lum

inou

s in

tens

ity

Rotating light function:

Flashing function:

Lum

inou

s in

tens

ity

TimeIntensive perception thanks to double-flash signal,360° warning effect, rapid increase in light values, signal can be perceived immediately.

TimeHomogenous illumination with rapid increase in the light values, signal can be perceived immediately.

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K-LED 2.0 F BEACON

Multi-voltage, amber 2XD 011 557-101

Multi-voltage, blue 2XD 011 557-111

Multi-voltage, red 2XD 011 557-121

Multi-voltage, green on request*

* No ECE approval – use as far as permitted by legislation.

Not approved for road traffic in Germany, Austria and Switzerland.

The products on this page have the following features:

ECE R65

+8°

-8°

K-LED 2.0 R BEACON





K-LED 2.0 M BEACON





� Long service life

No moving parts, no wear and maximum reliability. � Cost saving

Since LEDs are maintenance-free, they do not cause any additional costs for spare parts or maintenance. Downtimes are reduced to a minimum.

� Vibration resistance

Especially insensitive towards vibration and jolting due to the use of LED technology.

� Rotating light function

Innovative electronics concept makes a rotary function possible without moving parts.

� Compact design

Flat, compact design and impact-resistant dome made of polycarbonate protect the light from impact e.g. branches.

� Installation

Three different variants guarantee add-on solutions for every application.

ROTA LED BEACON

TYPE APPROVAL

Lighting technology homologation, amber TA1 003109

Lighting technology homologation, blue TB1 003109




LED BEACONS




Total current consumption approx. 0.8 A (12 V), ca. 0.4 A (24 V)

Power consumption approx. 10 W

Dome Polycarbonate


Protection category IP 5KX, IP X4K and IP X9K

Lum

inou

s in

tens

ity



PERFECT FOR:

24 25 |

ROTA LED M BEACON

Multi-voltage 10 – 32 V, amber 2RL 010 979-021

Multi-voltage 10 – 32 V, blue 2RL 010 979-121

Multi-voltage 10 – 32 V, red on request*

Multi-voltage 10 – 32 V, green on request*

ROTA LED FL BEACON





ROTA LED F BEACON








ECE R65

+8°

-8°

IP 9K

� Long service life

State-of-the-art LED technology enables an optimum signal pattern with less power consumption.

� Rotating light function

Innovative electronics concept makes a rotary function possible without moving parts.

� Installation

Three different attachment variants compliant with DIN 14620 guarantee add-on solutions for every application. The fixed installation versions can be attached from above and from below.

� Cost saving

Since LEDs are maintenance-free, they do not cause any additional costs for spare parts or maintenance. Downtimes are reduced to a minimum.

� Compact design

The combination of thermal management and optics in one module makes a remarkably compact design possible.

� Upgrade to LED

Existing halogen versions can be upgraded to LED without replacing the base housing and without additional installation costs.

� Lower overall height

Even trucks with bunks stay below the maximum permissible vehicle height on public roads of 4m.

KL 7000 LED BEACON

TYPE APPROVAL

Lighting technology homologation, amber 65 00 339710 03 6194TA1



EMC protection 036194ECE-R10 036194




Total current consumption 0.8 A 0.4 A

Power consumption 10 W

Dome PMMA


Protection category IP 5K4K, IP X9K

LED BEACONS

� Thermal management

LEDs are heat-sensitive. If the LEDs become too hot, the diodes can lose their luminous intensity and even be destroyed completely in the worst case. HELLA´s selection of heat-conducting materials and arrangement of components ensure effective heat flow: the thermal management directs heat away from the LED.

� Scratch-proof, smooth dome

The scratch-proof and dirt-resistant smooth dome guarantees optimum warning effect.

PERFECT FOR:

Lum

inou

s in

tens

ity



26 27 |

KL 7000 LED M


Multi-voltage 10 – 32 V, blue on request*



KL 7000 LED FL





KL 7000 LED F








ECE R65

+8°

-8°

IP 9K

HIGH-QUALITY DOUBLE FLASH TECHNOLOGY –

EXTREMELY HIGH WARNING EFFECTIVENESS

� Excellent lighting values on account of high-quality electronics and efficient internal lens system

� Integrated personal protection cut-off of the live components guarantees safe handling

� Powerful electronics with self-diagnosis function, polarity reversal protection, undervoltage cut-off and function control output (e.g. for relays or bulbs)

� Replaceable standard flash tube X1 with practical pin base for quick and easy bulb replacement

� Replaceable electronics with socket offer top service friendliness

� Highest EMC protection class thanks to high-quality, robust aluminium housing and additional EMC shield cage

� Excellent cooling system – best protection for continuous operation and high ambient temperatures

� Smooth, easy-to-clean dome made of polycarbonate � Bayonet closure system with waterproof pressure

mechanism

KLX 7000 BEACON

Luminous intensityin candela (cd)

TYPE APPROVAL

Lighting technology homologation, amber 001399 (ECE-R65)

Lighting technology homologation, blue 001399 (ECE-R65)

EMC compatibility: yellow, blue 031889

EMC compatibility: red 037140


Nominal voltage (UN) 12 V 24 V

Operating voltage (UB) 10 – 15 V 20 – 30 V

Interference suppression Conducted class 5 (CISPR 25)

Flashing frequency 2.05 +/- 0.03 Hz double flash

Flashing frequency, red 1.66 Hz double flash

Electrical flash energy 12 + 2 Ws

Electrical flash energy, red 8 + 1.5 Ws


Undervoltage cut-off 8 V 12 V

Function control output Capable of bearing loads up to 0.5 A


Installation (KLX 7000 F) From above and below


Reverse polarity protection Fuses

Protection category IP 5K4K, IP X9K (resistant to dust and high-pressure jet cleaners)

� Fixed attachment version (design B1 as defined by DIN 14620) With 2 hole circles (130 mm (DIN) or 107 mm, installation from above or below)

� Flexible version (design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90°)

� Magnetic version (according to ISO 4148) With five high-strength magnets for safe attachment

XENON BEACONS

PERFECT FOR:

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KLX 7000 FL BEACON

12 V, amber 2RL 008 183-101

24 V, amber 2RL 008 183-111

12 V, blue 2RL 008 183-001

24 V, blue 2RL 008 183-011

24 V, red 2RL 008 183-211*

12 V, green on request*


KLX 7000 F BEACON

12 V, amber 2RL 008 181-101

24 V, amber 2RL 008 181-111

12 V, blue 2RL 008 181-001

24 V, blue 2RL 008 181-011

24 V, red 2RL 008 181-211*






KLX 7000 M BEACON

12 V, amber 2RL 008 182-101

24 V, amber 2RL 008 182-111

12 V, blue 2RL 008 182-001

24 V, blue 2RL 008 182-011

12 V, red on request*




IP 9K ECE R65

+8°

-8°

TOP SOLUTION FOR UNDERCOVER VEHICLES

� Extremely compact design, easy to handle � Diecast aluminium base and EMC shield cage guarantee

excellent EMC protection � Variants available with plug for the cigarette lighter socket or

Lemo plug � Special cable with recessed start of spiral: easy to route

through to the inside of the vehicle, annoying driving noises and strain on the door seals are minimised

� Smooth dome made of sturdy polycarbonate provides optimum protection from soiling and is easy to clean

� Effective three-point magnetic attachment � Bayonet closure with safety screw � Tested to ISO 4148

KLX 5000 BEACON

TYPE APPROVAL

Technical light homologation 001290 (ECE-R65)



Nominal voltage (UN) 12 V



Flashing frequency 2.1 Hz double flash


Total current consumption 3 A


Reverse polarity protection Available



XENON BEACONS

PERFECT FOR:


30 31 |

KLX 5000 M BEACON

12 V, amber on request*

12 V, blue 2RL 008 366-021






KLX 5000 M BEACON

12 V, amber with Lemo plug on request*

12 V, blue, with Lemo plug 2RL 008 366-031

12 V, red, with Lemo plug on request*

12 V, green, with Lemo plug on request*

IP 9K ECE R65

+8°

-8°

XENON BEACONS

XENON TECHNOLOGY AT AN ATTRACTIVE VALUE-FOR-

MONEY PRICE

� Plug-type flash tubes are easy to replace � Electronics with integrated polarity reversal protection � System made of smooth, easy-to-clean dome made

of robust polycarbonate and internal lens with special patterning for optimum light output

� Practical pressure point closure for simple handling � Modern design � Anti-theft protection due to inner hex bolt � At the same time, the flexible housing base serves as a

vibration damper � Sturdy, easy-to-clean dome made of polycarbonate with

handy pressure-point closure system � Fixed installation version (design B1 as defined by

DIN 14620) With sturdy three-point attachment. Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90°)

KLX JUNIORPLUS BEACON

TYPE APPROVAL


Lighting technology homologation, blue 002141 (ECE-R65)

EMC protection 033486



Operating voltage (UB) 12 – 16 V 24 – 32 V


Flashing frequency 2 Hz double flash




Reverse polarity protection Fuses

Undervoltage cut-off 4 V 12 V

Installation (KLX JuniorPlus F) From the bottom


Protection categoryIP 5K4K, IP X9K

(resistant to dust andhigh-pressure jet cleaners)

� Flexible pipe-socket attachment (design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90°); theft protection thanks to attachment with inner hex bolt

� Magnetic version (according to ISO 4148) Safer seat due to the 3 high-strength magnets

� SB variant with central bolts

Variant with individual screw attachment available for fixed installation

PERFECT FOR:


32 33 |




BEACON KLX JUNIORPLUS M

12 V, amber 2XD 009 053-001

12 V, blue 2XD 009 053-021



BEACON KLX JUNIORPLUS FL

12 V, amber 2XD 009 052-001

24 V, amber 2XD 009 052-011

12 V, blue 2XD 009 052-021

24 V, blue 2XD 009 052-031





BEACON KLX JUNIORPLUS F

12 V, amber 2XD 009 051-001

24 V, amber 2XD 009 051-011

12 V, blue 2XD 009 051-021

24 V, blue 2XD 009 051-031





KLX JUNIORPLUS SB BEACON

12 V, amber 2XD 009 054-001

12 V, blue on request*



IP 9K ECE R65

+8°

-8°

HALOGEN BEACONS

MAXIMUM LIGHT VALUES – OPTIMUM SIGNALLING EFFECT

� Extremely high light values for optimum warning effectiveness

� Full light power, focusing and distribution through the rotating unit made up of a high-sheen metallised parabolic reflector and bulb

� Maximum running smoothness by means of maintenance-free drive bearings and double-belt technology

� Electronic motor control with multi-voltage function for a constant rotating frequency even in the event of fluctuations in the vehicle electric system

� Excellent EMC protection, integrated polarity reversal protection

� Operation with 12 or 24 V possible by replacing the bulbs � Smooth, easy-to-clean dome with a handy pressure point

closure � Fixed attachment version (design B1 as defined by DIN

14620) With 2 hole circles (130 mm (DIN) or 107 mm, installation from above or below)

� Flexible pipe-socket attachment

(design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90°); theft protection thanks to attachment with inner hex bolt

� Pipe-socket version (design A as defined by DIN 14620) Theft protection thanks to attachment with inner hex bolt

� Magnetic version (according to ISO 4148) Safer seat due to the 3 high-strength magnets

KL 7000 BEACON


KL 7000, 230 V

For reliable protection in the 230 V network.

� Efficient light output thanks to the special pattern on the sturdy dome

� VdS certificate as optical signalling equipment for burglar alarm systems

Areas of application:

� Use on construction sites and with suspended loads � For traffic warning and guidance on company land � As an alarm signal for fault messages during machine

operation as well as at the beginning or end of a production process

� As a status signal for SOS-telephones and fire alarms, for phone call and burglary alarm systems

� For marking emergency exits and escape routes

PERFECT FOR:


Nominal voltage (UN) 12 V 24 V 230 V

Operating voltage (UB)10.8 – 13.8 V

21.6 – 27.6 V -

Interference suppression Power-controlled class 5 (CISPR 25)

Engine speed 160 U/min 200 U/min

Power consumption of bulb 55 W 70 W 25 W

Total current consumption 5.5 A 3.5 A 0.2 A

Operating temperature range -40°C to +60°C -30°C to +60°C

Installation (KL 7000 F) From above or below

From above or below



TYPE APPROVAL

Lighting technology homologation, amber 001241, (ECE-R65)

Lighting technology homologation, blue 001240, (ECE-R65)


230 V protective mark

34 35 |



ECE R65

+8°

-8°

IP 9KThe products on this page have the following features:

KL 7000 F BEACON

12 V, amber 2RL 008 061-101

24 V, amber 2RL 008 061-111

12 V, blue 2RL 008 061-001

24 V, blue 2RL 008 061-011





230 V, amber 2RL 008 064-101*

230 V, red 2RL 008 064-101*

KL 7000 R BEACON

12 V, amber 2RL 008 060-101

24 V, amber 2RL 008 060-111

12 V, blue 2RL 008 060-001

24 V, blue 2RL 008 060-011





KL 7000 FL BEACON

12 V, amber 2RL 008 063-101

24 V, amber 2RL 008 063-111

12 V, blue 2RL 008 063-001

24 V, blue 2RL 008 063-011





KL 7000 M BEACON

12 V, amber 2RL 008 062-101

24 V, amber 2RL 008 062-111

12 V, blue 2RL 008 062-001

24 V, blue 2RL 008 062-011





STANDARD SOLUTION FOR ROBUST APPLICATIONS

� Tough rotary beacons � Optimum light power, focusing and distribution through the

rotating unit made up of a high-sheen metallised parabolic reflector and bulb

� Compact design shape and unmistakeable look � Drive from motor with plastic worm gear � Sturdy domes with smooth, easy-to-clean surface � Fixed attachment version

(design B1 as defined by DIN 14620) Installation possible from above or below

� Flexible pipe-socket attachment

(design A as defined by DIN 14620) With shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90°)

� Magnetic version (according to ISO 4148) Safe attachment due to the high magnetic force

ROTAFLEX / ROTAFIX BEACON


HALOGEN BEACONS

PERFECT FOR:

TYPE APPROVAL






Operating voltage (UB) 10.8 – 13.8 V 21.6 – 27.6 V


Engine speed 160 U/min

Power consumption of bulb 55 W 70 W



Installation From above and below



36 37 |



The products on this page have the following features: ECE R65

+8°

-8°

IP 9K

KL ROTAFIX M BEACON

12 V, amber 2RL 007 337-021

24 V, amber 2RL 007 337-031

12 V, blue 2RL 007 337-121

24 V, blue 2RL 007 337-131





KL ROTAFLEX FL BEACON

12 V, amber 2RL 006 846-001

24 V, amber 2RL 006 846-011

12 V, blue 2RL 006 846-101

24 V, blue 2RL 006 846-111





KL ROTAFIX F BEACON

12 V, amber 2RL 007 337-001

24 V, amber 2RL 007 337-011

12 V / 24 V, amber (twin-belt drive) 2RL 007 337-041

12 V, blue 2RL 007 337-101

24 V, blue 2RL 007 337-101





COMPACT BEACON FOR TOUGH

APPLICATIONS.

� Especially impact-resistant � Low-nose belt drive � Polycarbonate dome is impact and shock-resistant � Different attachment versions for every application

Rota Compact FL:

� Elastic, impact-absorbing base minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90°)

� At the same time, the elastic base serves as a vibration damper

KL ROTA COMPACT BEACON

TYPE APPROVAL



Luminous intensity in candela (cd)




Engine speed 180 rpm


Total current consumption 5 A 3 A


Dome Polycarbonate



EMC interference immunity VDE 0879 Part 3 Class 3

HALOGEN BEACONS

PERFECT FOR:

38 39 |

KL ROTA COMPACT F BEACON

12 V, amber 2RL 009 506-201

24 V, amber 2RL 009 506-211





KL ROTA COMPACT FL BEACON

12 V, amber 2RL 009 506-001

24 V, amber 2RL 009 506-011





KL ROTA COMPACT R BEACON

12 V, amber 2RL 009 506-101

24 V, amber 2RL 009 506-111







KL ROTA COMPACT M BEACON

12 V, amber 2RL 009 506-301

24 V, amber 2RL 009 506-311





ECE R65

+8°

-8°

IP 9KThe products on this page have the following features:

HALOGEN BEACONS

KL 600 – FOR SURFACE MOUNTING

The HELLA KL 600 is the ideal solution where rotary beacons need to be used quickly and mobile.

The rotary beacon series 600 is designed especially for mobile use. It is the ideal beacon for vehicles that are required to be equipped quickly and effortlessly. The housing base is designed for pipe-socket attachment (according to DIN 14 620, Form A) and can be fitted quickly and reliably to any socket pipe with integrated plug socket. This pipe-socket attachment can be used anywhere where superstructures or the like are concealing the vehicle´s roof and therefore also the rotary beacons which are fitted to the roof. A special jig, e.g. a telescopic tripod, enables the beacon to function fully. Another application possibility is for motor vehicles which have to be equipped with a rotary beacon only from time to time.

The housing base and dome are constructed as a breathable system which means that the reflector and the dome do not mist up. The bayonet coupling is provided with an additional safeguard, which is easy to release when required. Some practical installation accessories round off the fields of application.

KL 600 / 700 / 710 BEACON

TYPE APPROVAL

KL 600 A 0088072, (ECE-R65)

KL 700 A 0088072, (ECE-R65)

KL 710 A 006506, (ECE-R65)



Engine speed 160 U / min

Interference suppression in accordance with VDE 0879 Part 3, VHF 5




Protection categoryIP 5K4K, IP X9K (resistant to dust and

high-pressure jet cleaners)DIN 4000, Sheet 9


PERFECT FOR:

KL 700 / 710 – FOR FIXED INSTALLATION

Safety has priority: the ideal solution for vehicles which must be continuously operational.

The KL 700 and KL 710 rotary beacons are designed for fixed installation and differ only in terms of their size. The solid installation base complies with DIN 14620, Form B1 and has a sturdy three-point attachment. A rubber base serves as a gasket between the vehicle´s roof and the housing base, and this is also used as a drilling template when installing. If required, the housing base can be painted in the respective vehicle´s colour.


40 41 |

KL 700 BEACON

12 V, amber 2RL 004 958-101

24 V, amber 2RL 004 958-111

12 V, red with black base 2RL 004 958-201

KL 600 BEACON

12 V, amber 2RL 004 957-101

24 V, amber 2RL 004 957-111


KL 710 BEACON

12 V, amber 2RL 006 295-101

24 V, amber 2RL 006 295-111

ECE R65

+8°

-8°

IP 9K

HALOGEN TECHNOLOGY AT AN ATTRACTIVE

VALUE-FOR-MONEY PRICE

� Optimum light power, focusing and distribution through the rotating unit made up of a reflector and bulb

� Maintenance-free belt drive on bearings, for constant rotation frequency and optimum running smoothness

� Multi-voltage function: operation is possible both in 12 and 24 V by moving the drive belt and replacing the bulb

� Integrated polarity reversal protection � Sturdy, easy-to-clean dome with handy pressure-point

closure system � Modern design

� Fixed installation version (design B1 as defined by DIN 14620) with sturdy three-point attachment

� Flexible pipe-socket attachment (design A as defined by DIN 14620) with shock-absorbing, vibration-damping base; even heavy impact is cushioned and the light always returns to the same position as before (maximum angle of tilt: 90°); theft protection thanks to attachment with inner hex bolt

� Magnetic version (according to ISO 4148) safer seat due to the 3 high-strength magnets

KL JUNIORPLUS BEACON

TYPE APPROVAL



HALOGEN BEACONS

PERFECT FOR:




Engine speed 180 U / min




Installation From the bottom



42 43 |

KL JUNIORPLUS F BEACON

12 V, amber 2RL 008 965-001

24 V, amber 2RL 008 965-011

12 V / 24 V, amber 2RL 008 965-021


KL JUNIORPLUS FL BEACON

12 V, amber 2RL 008 967-001

24 V, amber 2RL 008 967-011

12 V / 24 V, amber 2RL 008 967-021

KL JUNIORPLUS M BEACON

12 V, amber 2RL 008 966-001

12 V / 24 V, amber 2RL 008 966-021

KL JUNIORPLUS SB BEACON

12 V, amber 2RL 008 990-001

24 V, amber 2RL 008 990-011

12 V / 24 V, amber 2RL 008 990-021

IP 9K

LARGE-FORMAT WARNING EFFECTIVENESS

� Specially designed for large emergency vehicles and special vehicles

� Excellent lighting values ensure maximum warning effectiveness and safety


� Highest EMC protection class � Maximum running smoothness by means of maintenance-

free drive bearings and double-belt technology � Electronic motor control with multi-voltage function ensures

absolutely constant rotating frequency even in the event of fluctuations in the vehicle electric system

� Integrated polarity reversal protection � Operation with both 12 or 24 V possible by replacing the

bulbs � Smooth, easy-to-clean dome with a handy pressure point

closure for straightforward use � Design B2 as defined by DIN 14620 � Mounting from above or below

KL 8000 BEACON


HALOGEN BEACONS



PERFECT FOR:


ECE R65

+8°

-8°

IP 9K









Installation From above and below



TYPE APPROVAL




KL 8000 F BEACON

12 V, amber 2RL 008 065-101

24 V, amber 2RL 008 065-111

12 V, blue 2RL 008 065-001

24 V, blue 2RL 008 065-011





44 45 |

THE OPTIMUM SOLUTION FOR CIVIL EMERGENCY

VEHICLES

� High-quality halogen rotary mirror technology in the smallest of dimensions


� Ergonomic design, simple and safe handling � Attractive price-performance ratio � Excellent EMC protection � Double belt drive ensures maximum running smoothness

and reliability � Special cable with recessed start of spiral: easy to route

through to the inside of the vehicle, annoying driving noises and strain on the door seals are minimised

� Sturdy dome with smooth, easy-to-clean surface � Effective three-point magnetic attachment � Bayonet closure with safety screw � Tested to ISO 4148

KL 5000 BEACON




PERFECT FOR:







Power consumption of bulb 55 W

Total current consumption 4.5 A


Reverse polarity protection Available



TYPE APPROVAL



ECE R65

+8°

-8°

IP 9K

KL 5000 M BEACON

12 V, amber on request*

12 V, blue 2RL 008 364-021



ACCESSORIES AND SPARE PARTS

46 47 |



FOR HALOGEN BEACONS

KL 7000 BEACON

Dome, amber (polycarbonate) 9EL 862 141-021

Dome, amber (PMMA) 9EL 862 141-001

Dome, blue (PMMA) 9EL 862 140-001

Dome, red (PMMA) 9EL 862 141-011*

Drive belt, 2 pcs. 9XR 854 840-001

Motor (inc. PCB) 9MN 862 741-001

Reflector (inc. base plate and drive belt) 9DX 862 740-001

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251

Rubber base, flat (5 pcs.) 9GD 862 164-001

Rubber base, wedge-shaped (1 pce.) 9GD 863 033-001

Wing nut (with screw and washer as a fixing option for KL 7000 R and FL)

9NM 863 332-001

� Page 35

KL 8000 BEACON

Dome, amber (PMMA)Dome, blue (PMMA) 9EL 862 171-001

Dome, red (PMMA) 9EL 862 171-891*


Motor (inc. PCB) 9MN 862 741-001

Reflector (inc. base plate and drive belt) 9DX 862 742-001

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251

Rubber base, flat (1 pcs.) 9GD 862 178-001

Rubber base, high (1 pce.) 9GD 862 734-001

Rubber base, wedge-shaped with raised attachment interfaces (1 pce.) 9GD 859 037-011

� Page 44

KL 5000 M BEACON



Bulb 12 V / 55 W 8HG 002 089-133

� Page 45

KL ROTA COMPACT BEACON

Dome, amber 9EL 864 074-001

Drive belts (2 pcs) 9XR 855 975-001

Motor assembly 9MN 863 026-001

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251

FOR HALOGEN BEACONS


� Page 39

KL ROTAFLEX FL BEACON



Motor 12 V (inc. worm gear) 9MN 858 114-001


Reflector (inc. worm wheel) 9DX 860 438-001

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251

Rubber housing with integrated plug socket 9GP 859 115-001

KL JUNIORPLUS BEACON


Combination motor 12 V / 24 V 9MN 745 023-001

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251


� Page 37

� Page 37

� Page 43

KL ROTAFIX F AND M BEACON






Motor 12 / 24 V (inc. PCB) 9MN 862 741-001

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251

Reflector (inc. worm wheel) 9DX 860 271-001

Reflector assembly (inc. drive belt) 9DX 862 844-001

Rubber base, wedge-shaped 9GD 860 396-001

48 49 |

FOR HALOGEN BEACONS

BEACON KL 600 / 700 / 710


Motor, with screw attachment

12 V 9MN 857 622-001

24 V 9MN 857 622-011

Motor, with catch attachment inc. reflector assembly

12 V 9MN 858 616-001

24 V 9MN 858 616-011

Reflector assembly 9DX 859 560-001

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251

KL 600 dome, amber (PMMA) 9EL 856 416-001

KL 600 dome, red (PMMA) 9EL 856 416-011

KL 600 housing base, 12 V 9BG 859 695-101

KL 600 housing base, 24 V 9BG 859 695-111


KL 700 dome, red (PMMA) 9EL 856 418-011

KL 700 rubber base, flat 9GD 856 562-001

KL 700 rubber base, wedge-shaped 9GD 856 863-001


KL 710 rubber base, flat 9GD 858 013-001

KL 710 rubber base, wedge-shaped 9GD 858 086-001

� Page 41

KL JUNIOR BEACON

Fixed attachment, 12 V 2RL 007 550-001

Fixed attachment, 24 V 2RL 007 550-011

Fixed attachment, 12 V / 24 V 2RL 007 550-021

Flexible pipe-socket fixing, 12 V 2RL 007 553-001

Flexible pipe-socket fixing, 24 V 2RL 007 553-011

Flexible pipe-socket fixing, 12 V / 24 V 2RL 007 553-021

Pipe-socket attachment, 12 V 2RL 007 551-001

Pipe-socket attachment, 24 V 2RL 007 551-011

Pipe-socket attachment, 12 V / 24 V 2RL 007 551-021

Magnetic attachment, 12 V 2RL 007 552-001

Magnetic attachment, 24 V 2RL 007 552-011

Magnetic attachment, 12 V / 24 V 2RL 007 552-021


Dome, red (PMMA) 9EL 860 628-031

Wedge-shaped base 9GD 860 772-001

Film for magnet 9NU 858 004-001

Motor 12 V 9MN 860 677-001

Motor 24 V 9MN 860 677-011

Motor 12 V / 24 V 9MN 860 677-021

Bulb 12 V / 55 W 8GH 002 089-133

Bulb 24 V / 70 W 8GH 002 089-251


KLX JUNIORPLUS BEACON


Fresnel lens on the inside 9EL 862 678-001

Xenon flash tube 8GS 863 261-001

Wing nut (with screw and washer as a fixing option for KLX JuniorPlus FL)

9NM 863 332-001

� Page 33

FOR XENON BEACONS

KLX 5000 BEACON


Dome, blue (polycarbonate) 9EL 862 267-001

Xenon standard flash tube X1 with pin base 8GS 859 634-001

Lemo socket (for 2RL 008 366-031) 8JB 008 839-001

� Page 31

KLX 7000 BEACON


Dome, blue (polycarbonate) 9EL 862 140-021

Dome, red (polycarbonate) 9EL 862 140-041*

Fresnel lens on the inside 9EL 862 678-001

PCB with socket, 12 V 9MK 862 863-001

PCB with socket, 24 V 9MK 862 862-001

Dome seal 9GD 862 679-001

Flash tube 8GS 859 634-001

EMC shield cage for flash tube 9HB 862 864-001

Xenon standard flash tube X1 with pin base 8GS 859 634-001

Rubber base, flat, for KLX 7000 F (5 pcs.) 9GD 862 164-001

Rubber base, wedge-shaped, for KLX 7000 F (1 pce.) 9GD 863 033-001

Wing nut (with screw and washer as a fixing option for KLX 7000 FL)

9NM 863 332-001

� Page 29

50 51 |



ACCESSORIES FOR BEACONS AND WORKLIGHTS WITH PIPE-

SOCKET ATTACHMENT

Description Purchase number Product photo

Support pipefor fixing to the bracket on the side of the vehicle or for welding to a flange, Ø 24 mm, approx. 100 mm long, in accordance with DIN 14620. With integrated plug socket according to DIN 72591 and rubber stoppers.

1-pole,8HG 002 365-001

2-pole,8HG 006 294-101

Support pipeblack, with M8 thread, approx. 220 mm long, with integrated socket and rubber stoppers

8HG 990 368-001

Support pipeTo screw on to the top of flat vehicle roofs 8HG 006 294-011

Support pipeTo screw on to the side of flat cabin roofs

90 mm,8HG 006 294-021

50 mm,8HG 006 294-111

Tiltable socket pipefor screwing to flat vehicle roofs (angle can be adjusted to sloped surfaces)

1-pole,8HG 006 294-031

2-pole,8HG 006 294-141

Support pipewith screw attachment 8HG 006 294-051

Support pipeWith separate ground connection 8HG 006 294-091

Tripod supportwith two screw holes for attachment to the rear of the cabin. Total length approx. 1,000 mm, displacement possibility approx. 700 mm

8HG 006 294-041

DIN-ISO vehicle network socket � 2-pole � For beacons with magnetic attachment (DIN ISO 4165)

8JB 004 777-002

Brass socket

8JB 862 757-001 (round)

8JB 862 757-021 (hex-head, SW 20)

Plug 9GH 096 532-001

Control unitFor functional monitoring of all-round beacons and flashing beacons - indicates the failure of a beacon

24 V,5KG 007 629-001

24 V,5KG 007 629-011

Sometimes, single beacons do not provide sufficient optical warning. By positioning two or four beacons on the outside edges of the vehicle roof, HELLA OWS can offer optimum signalling.

When professionals have to rely on technology, the first choice is warning systems from HELLA. Our OWS guarantee maximum safety. You can rely on them. Always!

Choose different installation heights and widths for differing roof beams. The lighting technology can be chosen from 4 different optical systems. Also, depending on the system, you can opt for various auxiliary lighting systems like worklights, additional flashing lights or alley lights.

The OWS 7 is our "highlight"The modularly constructed system concept enables individual configurationoptions; from the basic through to the high-end version - all requirements are covered!

OPTICAL WARNING SYSTEMS - INTRO

52 53 |


OPTICAL WARNING SYSTEMS – OVERVIEW

OWS 7

PRODUCT LINESingle reflector

(KL-ER)

LED trough parabolic

(KL-LR2)

360° LED module KL-LM2,

flash function

360° LED module KL-LM4,

rotating light function

PRODUCT IMAGE

Rated voltage 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V

540 mm – – – –

900 mm ● ● ● ●

1,000 mm ● ● ● ●

1,100 mm ● ● ● ●

1,200 mm ● ● ● ●

1,300 mm ● ● ● ●

1,400 mm ● ● ● ●

1,500 mm ● ● ● ●

1,600 mm ● ● ● ●

1,700 mm ● ● ● ●

1,800 mm ● ● ● ●

1,900 mm ● ● ● ●

2,000 mm ● ● ● ●

54 55 |

OWS RAPTOR + BSN-LED

OWS

Single reflector

OWS-MR

Multiple reflector

OWS-X

Xenon double flashFront flasher

12 / 24 V 12 / 24 V 12 / 24 V 12 V Multi-voltage 9 – 32 V

● – –●

598 mm–

– – – – –

● – ● – –

– – –●

1,118 mm–

– – –●

1,248 mm–

– – – – –

●●

1,424 mm● – –

– – – – –

● – ● – –

– – – – –

– – – – –

– – – – –

– – – – –


MODULES OWS7

Fully modular from the basic version to maximum features.

Main beacons Alley lights Worklights (ASW) Hazard warning

� LED KL-LM 2: 360 ° module, flashing warning signal, high-power LEDs arranged in a semi-circle

� LED KL-LM 4: like LED KL-LM 2 module, rotating warning signal

� LED KL-LR 2: flash module, reflector in trough formation, option to use front and rear signal separately

� KL-ER: classic halogen rotating-mirror module

� with 4 LEDs

� Intensive close-range illumination along the side

� 12 V-Version with H3 bulbs

� 24 V-Version with H9 bulbs

� Also available in LED technology

� Multiple light assembly possible

� To the front, to the fror to the rear

� LED module with pointensity

� Synchronisation withindicators possible wused

� For installation undedome

� Ready for any use

� Housing widths from 900 mm to 2,000 mm (in 100 mm steps)

� 12 or 24 V

56 57 |

warning lightsChaser signal:LED signal bar (LSB)

Light dome(depending on light module) Panels

the front and rear,

with powerful light

on with the vehicle sible when ZSE is

n under the light

� Integrated amber chaser signal for rearward warning and security

� Traffic control possible thanks to different signal directions

� Daytime / night-time mode switchable via control unit

� Please observe country-specific regulations during use

� Transparent � Amber

� Milky white � Transparent amber � Transparent clear

Beyond a width of 1,200 mm, partitions are installed in order to cascade the panels.

Configure your individual OWS 7 here: www.hella.com/ows7


OWS 7 TECHNICAL DETAILS

Designation Abbreviation

Halogen single-reflector system KL-ER

LED parabolic trough system KL-LR2

360° LED module, Flash function, High-power LEDs arranged in a semi-circle

KL-LM2

360° LED module, Rotating light function,High-power LEDs arranged in a semi-circle

KL-LM4

Lighting technologies:

Technical specifications KL-ER KL-LR2 KL-LM2 KL-LM4

Operating temperature range -40°C to +60°C -40°C to +60°C -40°C to +60°C -40°C to +60°C


Conducted class 5 (CISPR 25)



Light source H1 / 55 W LED LED LED

Nominal voltage (UN) 12 V / 24 V 12 V / 24 V 12 V / 24 V 12 V / 24 V

Current consumption 2 x 5 A / 2 x 3 A 2 x 3.0 A / 2 x 1.5 A 2 x 3 A / 2 x 1.5 A 2 A / 1 A

Approvals DIN 14620 035717 DIN 14620 035717 DIN 14620 035717 DIN 14620 035717

Type approval

Technical light homologation TA1 002 380 (ECE-R65)

TA1 002 379 (ECE-R65)

TA1 003232 (ECE-R65)

TA1 003232 (ECE-R65)

EMC compatibility 035 717 035 717 035717 035717

58 59 |

OWS 7 ACCESSORIES AND SPARE PARTS

SPARE PARTS FOR... Designation Purchase number

ER moduleDome, amberwithout cut-out 9EL 172 563-221

ER moduleDome, amberWith cut out 9EL 172 563-321

LED modulesDome, amberwithout cut-out 9EL 172 563-351

LED modulesDome, amberWith cut out 9EL 172 563-251

KL-ER Halogen module 2RL 864 233-001

KL-ER Drive belt 9XR 010 493-001

KL-LR2 Amber (LED) module 2XD 171 061-051

12 V. alley lights, white 2XD 176 235-001

12 V, worklights (halogen) 1GA 010 467-001

Rubber base 900 mm, cambered 9GD 175 947-001

Rubber base 1,000 mm, cambered 9GD 175 947-011







Rubber base, flat 9GD 176 514-871

LSB operating unit for OWS7 (inc. cable) 9SX 178 258-001

KL-ER H1 bulb, 12 V / 55 W 8GH 002 089-131


OWS 7 ORDER GUIDE

1. CHOOSE THE WIDTH OF OWS YOU REQUIRE

Available widths in mm

� 900 mm � 1,000 mm � 1,100 mm � 1,200 mm � 1,300 mm � 1,400 mm

� 1,500 mm � 1,600 mm � 1,700 mm � 1,800 mm � 1,900 mm � 2,000 mm

2. SELECT THE CORRECT VOLTAGE

Available variants � 12 V � 24 V

3. CHOOSE A LIGHTING SYSTEM

Colour: amber

On request, there are also modules available in the colours blue and red.

� Single reflector module (KL-ER) � LED trough parabolic module (KL-LR2) � LED module, flashing (KL-LM2) � LED module, rotating (KL-LM 4)

4. DO YOU NEED ADDITIONAL LIGHT MODULES UNDER THE DOME?

Alley lights � Using LED technology for close-range illumination along the

side.

Amber indicators

(2 x 110 mm)

Please note that in one installation position either an indicatoror a worklight can be installed, not both.

� In LED technology � to the front � to the rear � to the front and rear

Worklights

Please note that in one installation position either an indicatoror an LED worklight can be installed, not both.

5. CHOOSE ELEMENTS FOR THE CENTRAL SECTION OF THE OWS 7. This is only possible when a transparent central cover is chosen.

LED signal bar

(LSB)

� 5 LED flash modules � 6 LED flash modules � 8 LED flash modules

The number depends on the width!ECE regulations must be heeded!

Worklights

(Halogen) � Worklight with halogen technology � Close-range illumination, 5,000 cd

60 61 |

6. CUSTOM-MADE DESIGN POSSIBILITIES FOR THE CENTRAL COVER

Choose a colour for the central cover

The selection of central cover allows the integration of further light modules and functions in the central section. The selection of a white central cover allows additional backlighting, and a printing option.

� Milky white � Transparent amber � Transparent blue � Transparent clear

Do you need the white

central cover to be illuminated?

Use only possible in connection with a white cover, no further elements (see item 4) can be installed in the central section!

Illumination of the advertising space � Yes � No

(Use only in as far as permitted by legislation – not approved for use on public roads in Germany, Austria and Switzerland.)

7. CHOOSE THE SYSTEM CONTROL

Analogue control

When analogue control is chosen, individual switches can be used. The LED signal bar can only be triggered via a special control unit.

Digital control

Digital control of the OWS is carried out by CANopen in accordance with CIA 447. The control units HA 112 (German) or HA 115 (international) are available for this type of control.

8. WHAT KIND OF ATTACHMENT DO YOU NEED?

Mounting system for permanent attachment to straight

roofs and car roof tops

Comprising 2 strips of 2,000 mm to be cut down to system width and 2 pieces of cellular rubber as side-screens.

Permanent attachment on curved roofs

Standard rubber base for slightly curved roofs,Lengths in accordance with the OWS lengths - 1,000 – 2,000 mm.

Installation systems for fastening the roof railing Assembly for upright railing

Configure your own individual OWS7 at:www.hella.com/ows7


OWS 7 CONFIGURATION EXAMPLES

OWS7 with KL-ER single-reflector system

Part number Width Alley light Worklights V

2RL 010 710-101 900 mm – – 12 V

2RL 010 710-111 1,000 mm – – 12 V

2RL 010 710-121 1,100 mm – – 12 V

2RL 010 710-131 1,400 mm – – 12 V

2RL 010 710-141 1,600 mm – – 12 V

2RL 010 710-201 1,000 mm x – 12 V

2RL 010 710-211 1,100 mm x – 12 V

2RL 010 710-221 1,400 mm x – 12 V

2RL 010 711-291 1400 mm – 2 rear 24 V

OWS7 with KL-LR2 LED trough parabolic system

Part number Width Alley light Worklights V

2RL 010 710-151 900 mm – – 12 V

2RL 010 710-161 1,000 mm – – 12 V

2RL 010 710-231 1,000 mm x – 12 V

2RL 010 710-171 1,100 mm – – 12 V

2RL 010 710-241 1,100 mm x – 12 V

2RL 010 710-181 1,400 mm – – 12 V

2RL 010 710-251 1,400 mm x – 12 V

2RL 010 710-271 1,400 mm x 2 rear 12 V

2RL 010 710-191 1,600 mm – – 12 V

2RL 010 710-261 1,600 mm x – 12 V

2RL 010 710-281 1,600 mm x 2 rear 12 V

Further versions on request.

62 63 |

OWS7 with KL-LM2 module

Part number Width Alley light Worklights LSB V

2RL 010 710-951 900 mm – – – 12 V

2RL 010 710-961 900 mm x – – 12 V

2RL 010 710-971 1000 mm – – – 12 V

2RL 010 710-981 1000 mm x – – 12 V

2RL 010 710-991 1000 mm x – 5 modules 12 V

2RL 010 711-001 1100 mm – – – 12 V

2RL 010 711-011 1100 mm x – – 12 V

2RL 010 711-021 1100 mm x – 6 modules 12 V

2RL 010 711-031 1200 mm – – – 12 V

2RL 010 711-041 1200 mm x – – 12 V

2RL 010 711-051 1200 mm x 1 rear – 12 V

2RL 010 711-061 1200 mm x 2 rear – 12 V

2RL 010 711-071 1200 mm x 1 rear, 1 front – 12 V


2RL 010 711-091 1400 mm – 1 rear – 12 V

2RL 010 711-101 1400 mm – 2 rear – 12 V

2RL 010 711-111 1400 mm x – – 12 V

2RL 010 711-121 1400 mm x 2 rear – 12 V

2RL 010 711-131 1400 mm x – 8 modules 12 V

2RL 010 711-301 1400 mm – – – 12 V

2RL 010 711-401 1400 mm – – – 24 V

2RL 010 711-141 1600 mm – – – 12 V

2RL 010 711-161 1600 mm x 2 rear – 12 V


2RL 010 711-191 1600 mm x 2 rear, 2 front 8 modules 12 V

2RL 010 711-271 1600 mm – – – 24 V

2RL 010 711-281 1600 mm x 2 rear – 24 V

2RL 010 711-201 1800 mm – – – 24 V

2RL 010 711-211 1800 mm x 2 rear – 24 V


2RL 010 711-351 2000 mm – – – 24 V

Further versions on request.

OWS 7 CONFIGURATION EXAMPLES

Configuration example with chaser signal and worklight.


THE ADVANTAGES AT A GLANCE:

� 4 different width variants and 3 different light systems to be selected in 12 or 24 V versions – the suitable solution for every vehicle roof

� Wide range of housing panels with additional functions available for retrofitting

� Custom-made design possibilities thanks to illumination of and lettering on the central cover (use only in as far as permitted by legislation – not approved for use on public roads in Germany, Austria and Switzerland)

� Various attachment options – e.g. using rubber base or support systems

� Triggering is by means of individual switches

OWS OPTICAL WARNING SYSTEM

TYPE APPROVAL

Lighting technology homologation, OWS 00817, (ECE-R65)

Lighting technology homologation, OWS-X 006517, (ECE-R65)

Lighting technology homologation, OWS-MR 006516, (ECE-R65)




Operating voltage (UB), OWS / OWS-MR 10.8 – 13.8 V 21.6 – 27.6 V

Operating voltage (UB),OWS-X 10 – 15 V 20 – 30 V



Current consumption

Lighting central panel,only with OWS 4 A 2 A

Current consumption OWS-X 2 x 3.5 A 2 x 1.6 A

Current consumption OWS / OWS-MR 2 (4) x 4.7 A 2 (4) x 2.7 A

Engine speed, OWS / OWS-MR 160 U/min

Flashing frequency, OWS-X 2 Hz double flash

Electrical flashing energy, OWS-X 10 + 2 Ws

Protection categoryIP 5K4K, IP X9K

(resistant to dust and high-pressure jet cleaners)

64 65 |

OWS – RANGE OVERVIEW

OWS 540 RETROFITTING POSSIBLE

Single reflector 12 V, amber24 V, gelb12 V, blau24 V, blau

2RL 007 900-501

2RL 007 900-511

2RL 007 900-551

2RL 007 900-561

–

Single reflector with magnetic mounting bracket12 V, gelb12 V, blau

2RL 007 900-521

2RL 007 900-571–

OWS 1.000 RETROFITTING POSSIBLE

Single reflector 12 V, amber12 V, blau

2RL 007 900-001

2RL 007 900-1519HB 862 827-031

Xenon double flash 12 V, amber12 V, blau

2RL 007 900-121

2RL 007 900-1719HB 862 827-041


Single reflector 12 V, amber24 V, gelb12 V, blau

2RL 007 900-201

2RL 007 900-211

2RL 007 900-251

9HB 862 827-011

9HB 862 827-051

9HB 862 827-071

9HB 862 827-091

Xenon double flash 12 V, amber24 V, gelb12 V, blau

2RL 007 900-221

2RL 007 900-241

2RL 007 900-271

Multiple reflector 1,424 mm12 V, amber 2RL 007 900-701


Single reflector 12 V, amber24 V, gelb12 V, blau

2RL 007 900-601

2RL 007 900-611

2RL 007 900-651 9HB 862 827-021

9HB 862 827-061

9HB 862 827-081

Xenon double flash 24 V, amber12 V, blau

2RL 007 900-631

2RL 007 900-681

Worklights3. Stop light Direction indicator

INSTALLATION Purchase number Product photo OWS 540

OW

S/-

X

1,0

00

OW

S/-

X

1,4

00

OW

S/-

X

1,6

00

Rubber basefor mounting on slightly curved vehicle roofs 9GD 862 080-001 Included as part

of the scope of delivery

(see spare parts for part numbers)for mounting on strongly curved vehicle roofs

9GD 862 080-011

9GD 862 081-001

9GD 862 085-001

X

X

X

Bracketfor direct mounting

9XD 861 990-001

9XD 861 990-011

9XD 861 990-021

X

X

X

Carrierfor welding onto existing supports (for use under the OWS or the bracket for direct mounting (9XD 861 990-...)

9XD 861 995-801 X X X

Fixed installationAttachment set (for screwing under the bracket for direct mounting (9XD 861 990-...)

9XD 857 445-801 X X X

INTERIOR LIGHTING

Bulb holderinc. bulbs for backlighting the housing

12 V, 9FT 861 790-001*

24 V,9FT 861 790-011*

OWS OWS OWS

CONTROL

Switcheswith integrated warning light (for connection to the control unit)

6ED 004 778-001

Switch with warning light 1 each for interior lights, 1 each for beacon operation (to be ordered separately)

6ED 004 778-011 X X X X

Switch with location lighting1 required per lighting function 6EH 007 832-011 X X X X

Control unit � For functional monitoring of rotary beacons and flashing

beacons � Indicates beacon failure

12 V, 5KG 007 629-001

24 V, 5KG 007 629-011

Pull-and-turn alarm switch � With three or four switch settings � For optical and acoustic signal

Police, 4 switch settings

12 V, 6ZE 001 759-051

24 V, 6ZE 001 759-061

Fire brigade / ambulance / civil defence and disaster control, 3 switch settings

12 / 24 V,6ZE 001 759-071

Installation framefor 6 switches (installation opening 156.1 x 48.2 mm)

for 3 switches (installation opening 77.6 x 48.2 mm)

8HG 713 626-001 X X X X

8HG 714 504-001 X X X X

Installation frame insertion systemEnd piece (10 pcs.) 8HG 716 734-001 X X X X

Intermediate piece (10 pcs.) 8HG 716 735-001 X X X X

Cover (10 pcs.)for sealing switch installation openings in the installation strip insertion system

9HB 713 629-001 X X X X

* Use of the central panel lighting only as far as permitted by legislation. Not permitted in Germany, Austria and Switzerland.


OWS – ACCESSORIES

66 67 |

SPARE PARTS OWS

H1 bulb, 12 V / 55 W 8GH 002 089-133

H1 bulb, 24 V / 70 W 8GH 002 089-251

Reflector 9DX 861 976-001

Plastic reflector for older OWS models built up to 2002

9DX 861 872-001

Metal reflector 9DX 862 849-001

Motor 12 / 24 V, inc. worm gear 9MN 860 677-021

Dome blue, left 9EL 861 912-021

Dome blue, right 9EL 861 913-021

Dome red, left 9EL 861 912-061

Dome red, right 9EL 861 913-061

Dome amber, left 9EL 861 912-001

Dome amber, right 9EL 861 913-001

Rubber base OWS 540 9GD 862 086-001

Bulb for bulb holder, 12 V / 55 W 8GP 003 594-121

Bulb for bulb holder, 24 V / 70 W 8GP 003 594-251

Plastic cover rear white, for OWS 1.000 9EL 861 498-001



SPARE PARTS OWS-X

X1 standard flash tube 12 V 8GS 859 634-001

Xenon double-flash module 12 V 2RL 863 106-001

Xenon double-flash module 24 V 2RL 863 106-011

Dome blue, left 9EL 861 912-051

Dome blue, right 9EL 861 913-051

Dome red, left 9EL 861 912-061

Dome red, right 9EL 861 913-061

Dome amber, left 9EL 861 912-041

Dome amber, right 9EL 861 913-041




SPARE PARTS OWS-MR

H1 bulb, 12 V / 55 W 8GH 002 089-133

Dome, left 9EL 861 912-001

Dome, right 9EL 861 913-001

OWS – SPARE PARTS

� Page 65

� Page 65

� Page 65

Halogen single reflector system (OWS)

Xenon double flash system (OWS-X)

Multiple reflector (OWS-MR)

Lighting functions 100% LED

� In addition to the main lighting modules, the auxiliary alley light and LED signal bar are also based on current LED technology

Safety

� Best warning effectiveness thanks to focused signal radiation.

� Signals can thus guide traffic past a hazardous spot following an accident, for example, or radiate an additional warning signal to the rear.

Aerodynamics

� Minimum overall height makes optimised air resistant coefficients possible as well as access where there is little headroom.

Economical

� Extreme service life, low current consumption of the LED technology and reduced fuel consumption thanks to the ultra-flat design.

TYPE APPROVAL

Technical light homologation TB1 002989






Protection category IP 5K4K, IP X9K (DIN 40050, Part 9)


Additional functions

� Top functionality in every situation thanks to the auxiliary functions: chaser signal to the rear (LED signal bar) and road illumination alongside the vehicle (Alley Lights).

Installation

� Flexible installation possibilities: choose from three different bracket systems.

* Use of LSB only as far as permitted by legislation. Please heed national regulations.

RAPTOR +

68 69 |

RAPTOR + (598 MM) MODULE EQUIPMENT

12 V, accessories required 1 switch 2RL 010 743-141


RAPTOR + (1,118 MM) MODULE EQUIPMENT


12 V, with alley light, necessary accessories 3 switches 2RL 010 743-101

12 V, with LSB and alley light, necessary accessories: 4 switches and 1 control unit 2RL 010 743-111



12 V, with LSB, necessary accessories: 2 switches and 1 control unit 2RL 010 743-041


RAPTOR + (1,248 MM) MODULE EQUIPMENT







12 V, with LSB, necessary accessories: 2 switches and 1 control unit 2RL 010 743-031


Main beacons LSB modules Alley lights

INSTALLATION Purchase number Product photo

59

8 m

m

1,1

18

mm

1,2

48

mm

Standard bracket system4 attachment screws, 4 attachment bases made of rubber, 4 washers and 4 M8 threaded nuts.

included in the scope of supply

Angled bracket system2 stainless steel brackets including attachment material 8HG 168 011-001 X X X

RAPTOR +


CONTROL Purchase number Product photo

59

8 m

m

1,1

18

mm

1,2

48

mm

Switcheswith location lighting 6EH 007 832-011 X X X

Installation frame for 3 switches(installation opening 77.6 x 48.2 mm) 8HG 714 504-001 X X X

Installation frame insertion systemEnd piece (10 pcs.) 8HG 716 734-001 X X X

Intermediate piece(10 pcs.) 8HG 716 735-001 X X X

Cover (10 pcs.)for sealing switch installation openings in the installation strip insertion system

9HB 713 629-001 X X X

LSB control unitfor triggering the chaser signal LED signal bar (LSB)

� Display, selection and activation of the programmed flashing sequences

� Day / night mode switching � Switching of the flashing sequence speed from standard to fast

9SX 178 258-001 – X X

70 71 |

� Multi-voltage 12 / 24 V � Surface-mounted and flush-mounted variants

� Top-quality lighting engineering

Optimum signalling effect thanks to a combination of 4 power LEDs and a high-quality precision lens. The following signals can be selected: – 10 flashing sequences inc. one random flashing sequence HELLA Random-Flash, – synchronous or alternating signal – or 100 Hz permanent signal

� Top-quality workmanship

The high-grade metal housing is connected to the lens through a safely dimensioned adhesive bed. This workmanship makes it a guaranteed waterproof signal module for the toughest of demands.

� Top-quality installation

Vehicle-specific versions for the high-volume models MB Vito, MB Sprinter and VW T5 make precise installation in the defined environment easier. Flush-mounted and surface-mounted versions are available as additional universal solutions for all further applications.

BSN-LED FRONT FLASHER

TYPE APPROVAL

Technical light homologation Blue: ECE R65 x B1 002796



Multi-voltage 9 to 32 V

Current consumption Average current consumptionper light0.8 A at 12 V input voltage0.4 A at 24 V input voltage

Dimensions 131 x 50 x 26 mm


Interference suppression in accordance with VDE 0879 Part 3, VHF 5

Overvoltage protection Cut-off in the event of overvoltage >36 V

Protection category IP 5K4K / IPX 9Kaccording to DIN 40050 Part 9

Contacting AMP plug

BSN-LED FRONT FLASHER

Multi-voltage 9 – 32 V, blue 2XD 010 312-801

Multi-voltage 9 – 32 V, amber 2XD 010 312-811*

* No ECE approval – use as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland.

ACCESSORIES: INSTALLATION BRACKET

Attachment set, universal, for flush-mounting 9XD 177 843-801

Attachment set, universal, for surface-mounting

9XD 177 844-801

Attachment set, vehicle-specific for MB Vito

9XD 177 842-801

Attachment set, vehicle-specific for MB Sprinter and VW Crafter

9XD 177 840-801

Attachment set, vehicle-specific for VW T5

8HG 184 521-001

Working at night or in the dark is no problem – providing you have the right lights to work with!

HELLA worklights generate really suitable light for the working area. Their development has been specifically aimed at illuminating an as large an area as possible with a soft transition area at the edge.

Worklights can be installed in the most varied of areas and environments. Whether in long-distance or close-range traffic, on construction vehicles, hazardous goods transporters, towing or municipal vehicles.

Ensuring that you have more visibility and can work in a precise and safe manner in the dark.

WORKLIGHTS - INTRO

72 73 | |

WORKLIGHTS

1G0 996 276-... -481 -071

V 9 – 33 10 – 100

Close-range illumination ■ ■

Flush-mounting

Upright mounting ■ ■

Suspended mounting ■ ■

More features Ultra-broad illumination

Recommended inclination angle: close-range: 10°

Module 70 LED Generation III

Good lighting in a compact design, IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, E1 approved, light colour: 5,700 Kelvin.

30% more light than Generation II

1GA 996 661-... -001 -011

V 9 – 33 9 – 33

Close-range illumination ■

Long-range illumination ■



Oval 100 LED

IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, E1 approved, oval design to suit the modular Oval 100 series, enables retrofitting to maintenance-free worklight, light colour: 5,700 Kelvin.

Recommended inclination angle: close-range: 12° long: 5°

LED WORKLIGHTS

74 75 |

1GA 995 193-... -001 -021

V 9 – 33 9 – 33



Suspended mounting

More features Standard holder Wall-mounted

Flat Beam 500

Only 7 W power requirement - extremely efficient, IP 6K9K / IP 67 (pressure cleaner-proof/ immersible), reverse polarity protection, overvoltage protection, overheating protection, impact-proof plastic housing, E1 approved, light colour: 5,700 Kelvin, standard 45° illumination.

Recommended inclination angle: 0°

1GD 996 193-... -001 -051

V 9 – 33 9 – 33



More features Wall-mounted 45° illumination

Flat Beam 1000

Extremely flat design and highly-efficient, IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, impact-proof plastic housing, E1 approved, light colour: 5,700° Kelvin 45° illumination takes light to the near-field workspace without tilting the worklight.

1GD 996 193-051 = 45° illumination

Recommended inclination: Standard: 45°, illumination: 0°

LED WORKLIGHTS

1GA 996 188-... -001 -011

V 9 – 33 9 – 33




Heavy duty ■

More features Surrounding bracket

Power Beam 1000

Strong lighting output in an elegant design, IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, GGVSEB / ADR, E1 approved, light colour: 5,700° Kelvin.


1GA 996 288-... -001 -011

V 9 – 33 9 – 33



Heavy duty

More features

Power Beam 1500

IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, E1 approved, for heavy duty use, light colour: 5,700° Kelvin.


WORKLIGHTS

LED WORKLIGHTS

76 77 |

1GA 996 189-... -001 -061

V 9 – 33 9 – 33


Long-range illumination


Suspended mounting

More features With handle, pipe-socket attachment


Power Beam 2000

Strong lighting output comparable with xenon, IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, E1 approved, light colour: 5,700° Kelvin.

1GA 996 192-... -001 -051

V 9 – 33 9 – 33



Flush-mounting


Heavy duty

More features With handle, pipe-socket attachment

Power Beam 3000

Extremely strong light output, exceeds xenon levels, IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, E1 approved, light colour: 5,700° Kelvin.


LED WORKLIGHTS

1GB 996 194-... -001 -011

V 9 – 33 9 – 33




Heavy duty ■ ■

More features Surrounding bracket Surrounding bracket

Power Beam 5000

For extreme applications, IP 6K9K / IP 67 (pressure cleaner-proof / immersible),reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, E1 approved, light colour: 5,700° Kelvin.


1GA 996 288-... -061 -091

V 9 – 33 9 – 33

Reversing close-range illumination ■ ■



Heavy duty ■ ■

More features Surrounding bracket Surrounding bracket

145,3

112,3

120,2

61,6

Power Beam 1000 reversing spotlight

IP 6K9K / IP 67 (pressure cleaner-proof / immersible), reverse polarity protection, overvoltage protection, overheating protection, high-quality aluminium housing, E1 approved, for heavy duty use, approved special illumination as RFSW 00AR, light colour: 5,700° Kelvin.

Recommended inclination angle: according to installation instructions

WORKLIGHTS

LED WORKLIGHTS

78 79 |

1GA 996, 288- -431 -451

V 12 24



Lighting material D1S D1S

Ultra Beam X-Powerpack D1S

Xenon worklight, compact design with integrated ballast, IP 6K9K (pressure cleaner-proof / immersible), fibreglass-reinforced plastic housing, fixing made of stainless steel, electronics in the aluminium housing, light colour: 4,150° Kelvin.

1GA 996 196-... -001 -011

V 12 24





Lighting material D1S D1S

PowerXen D1S

Light xenon all-round worklight, integrated ballast, IP 6K9K / IP 67 (pressure cleaner-proof / immersible), impact-proof plastic housing, fixing made of stainless steel, light colour: 4,150° Kelvin.


XENON WORKLIGHTS


Double Beam H3

IP 5K4K (splash water-proof), impact-proof, fibreglass-reinforced plastic housing, GGVSEB / ADR, intensive lighting thanks to double reflectors, suitable for transportation of hazardous goods, light colour: 2,500° Kelvin.

Recommended inclination angle: close-range: 12° long: 5° off-road: 5°

1GA 006 991-... -051 -091

V 12 / 24 12 / 24



Off-road illumination



More features

WORKLIGHTS

HALOGEN WORKLIGHTS

1G0 996 176-... -001 -111

V 12 / 24 12 / 24



Upright mounting ■

Suspended mounting ■

Module 70 H3

Compact – smaller design space. IP 5K9K (pressure cleaner-proof / immersible), impact-proof, fibreglass reinforced plastic housing, light colour: 2,500° Kelvin.


80 81 |

1GA 007 506-... -001 -011

V 12 / 24 12 / 24





Heavy duty ■

Ultra Beam H3

The classic worklight. IP 6K9K (pressure cleaner-proof / immersible), impact-proof, fibreglass reinforced plastic housing, connection foot as per DIN EN ISO4165, GGVSEB / ADR, light colour: 2,500° Kelvin.


2ZR 997 506-... -391 -621

V 24 24

Reversing close-range illumination ■

Reversing long-range illumination ■

Reversing off-road illumination


Heavy duty ■ ■

Ultra Beam H3 reversing headlight

Reversing headlight, IP 5K9K (pressure cleaner-proof / immersible), impact-proof, fibreglass reinforced plastic housing, authorised special illumination as a reversing light, GGVSEB / ADR, light colour: 2,300° Kelvin.

Authorised special lighting as reversing headlight 00AR.

Inclination angle: according to installation instructions

HALOGEN WORKLIGHTS

Module 70 LED Generation III

Close-range

� Page 74

Oval 100 LED

Close-range

� Page 74

Flat Beam 500

Close-range

� Page 75

Flat Beam 1000

Close-range

� Page 75

Power Beam 1000

Close-range

� Page 76

Power Beam 1500

Close-range

� Page 76

Power Beam 2000

Close-range

� Page 77

Power Beam 3000

Close-range

� Page 77

Power Beam 5000

Close-range

� Page 78

WORKLIGHTS

WORKLIGHTS – ISOLUX DIAGRAMS

82 83 |

Double Beam H3

Close-range

� Page 80

Ultra Beam H3

Close-range

� Page 81

Ultra Beam reversing spotlight

Close-range

� Page 81

Power Beam 1000 reversing spotlight

Close-range

� Page 78

PowerXen D1S

Close-range

� Page 79

Ultra Beam X-Powerpack D1S

Close-range

� Page 79

Module 70 H3

Close-range

� Page 80

LED

Xenon

Halogen

84 85 |

86 87 |

Welcome to our Original Equipment worlds.

Visit these websites to find out more about technology, new products and possibilitiesof equipping your vehicle:

HELLA WORLDS


www.hella.com/agro

HELLA KGaA Hueck & Co.

Rixbecker Straße 7559552 Lippstadt, GermanyTel.: +49 2941 38-0Fax: +49 2941 38-7133Internet: www.hella.com

HELLA Limited

Wildmere Industrial EstateBanbury, Oxon OX16 3JUTel.: (01295) 225600Fax: 0800 7832571E-mail: [email protected]: www.hella.co.uk

HELLA Asia Singapore Pte Ltd

Regional Headquarters Asia Pacifi cIndependent A� ermarket2 International Business Park#02-12 The StrategySingapore 609930Tel: +65 6854 7300Fax: +65 6854 7302E-mail: [email protected]: www.hellaasia.com

© HELLA KGaA Hueck & Co., Lippstadt9Z2 999 133-192 GR/01.13/4.2Printed in Germany


BEACONS AND OPTICAL WARNING SYSTEMS - Hella

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